ipf electronic BY000002, Instruction Manual

Page 1: ...0002 IoT Gateway I Monitoring and analyses of machines and processes I Easy remote access device updates I Preventive maintenance I Machine data acquisition I High IT security I DIN rail mounting Version 1 0 25 08 2022 IoT gateway master module for Industry 4 0 IoT and IIoT ...

Page 2: ...ese operating instructions contain all the information you need for start up and use of the IoT gateway This manual is intended both for installers programmers and testers who commission the device themselves and connect it to other units automation systems mobile terminals personal computers etc and for service and maintenance technicians who install extensions or perform fault analyses ...

Page 3: ...s red green 12 3 4 SIINEOS platform 12 4 Mounting 13 4 1 Mounting and dismounting the module to from the mounting rail 13 5 Start up 14 5 1 Interfaces of the BY000002 14 5 1 1 CAN 14 5 1 2 RS485 15 5 1 3 IO1 and IO2 16 5 1 4 Power supply 17 5 1 5 Ethernet 1 and Ethernet 2 17 5 1 6 USB 17 5 1 7 LED display 18 5 2 BY000002 Connect to power supply 18 6 Setting up the SIINEOS platform 19 6 1 Connectin...

Page 4: ...ugust 2022 ipf electronic gmbh Rosmarter Allee 14 58762 Altena Germany Tel 49 2351 9365 0 info ipf electronic com www ipf electronic com 4 6 5 5 Set up cellular connection 28 6 5 6 Manage users 30 6 5 7 Monitor system 31 5 Technical data 32 ...

Page 5: ...pf electronic com www ipf electronic com 5 Abbreviations The following abbreviations are used in these operating instructions CAN Controller Area Network DC Direct Current LED Light Emitting Diode IoT Internet of Things CPU Central Processing Unit VPN Virtual Private Network VNC Virtual Network Computer SMAC SIINEOS Management Console ...

Page 6: ...ge to property if not observed ATTENTION Note on possible damage to property May cause damage to property if not observed If several hazard levels occur the warning for the highest level is always used If the warning triangle is used in a warning against personal injury then a warning against property damage can also be added to the same warning Qualified personnel The product associated with this...

Page 7: ...ucts and components are used they must be recommended or approved by ipf electronic gmbh Proper storage erection assembly installation start up operation and maintenance are essential for the correct and safe operation of the products The permissible ambient conditions must be complied with Notes in the associated documentation must be observed Brands All designations marked with the protective no...

Page 8: ...an be recorded processed actuated and analyzed with the aid of the connection options provided 2 4 Safety requirements The product should be handled in accordance with the DIN standards listed below DIN EN 61340 5 1 2017 07 Electrostatic properties Part 5 1 Protection of electronic components against electrostatic phenomena General requirements DIN EN 61010 1 2020 03 Safety requirements for electr...

Page 9: ...2 6 Disposal The device must be disposed of properly and does not belong in normal household waste 2 7 Service Support If you have any questions about specific applications of the product or technical parameters please do not hesitate to contact us Mail hotline ipf de Tel 49 2351 9365 65 Hotline Via these contact details you will be connected with the relevant contact persons ...

Page 10: ...individual monitoring specifically to monitor control or regulate processes in a closed loop 3 1 Intended use The BY000002 is ideal for Parameter monitoring in the process for o Preventive maintenance o Machine data acquisition o Condition monitoring and yield monitoring on production lines o Monitoring of environmental influences on the process for compliance with standard guidelines and occupati...

Page 11: ...ce specific information S N ipf electronic gmbh internal serial number HW Hardware revision MAC 1 Hardware address of the Ethernet 1 network adapter MAC 2 Hardware address of the Ethernet 2 network adapter 2 Ethernet 2 3 Ethernet 1 4 CAN bus 5 RS485 6 LEDs for displaying the operating status 7 USB2 Host and USB3 Device 8 Protection cap Can be folded upwards 9 USB1 Host 10 Input Output 1 11 Input O...

Page 12: ... behavior Color Meaning LED off Device is out of service Flashing in heartbeat mode 2Hz Green Module functional Permanent light up Green Error in the boot process 1Hz flashing Red Device error 3 4 SIINEOS Platform The BY000002 uses the Linux based SIINEOS platform to run InCore Docker Apps SIINEOS can be configured via the browser based SIINEOS Management Console SMAC This includes settings for th...

Page 13: ...able duct and the edge of the housing This applies to both the top and bottom edges This makes mounting easier 4 1 Mounting and dismounting the module to from the mounting rail 1 Make sure that the system is disconnected 2 Turn the module so that the metal clamping device is facing down 3 Hold the device at an angle to the mounting rail The recess on the back of the module is via the clamping devi...

Page 14: ... the interfaces at the module please refer to chapter 3 2 Hardware Structure and interfaces page 11 5 1 1 CAN Voltage output 24 V 0 7 A reverse polarity and overload protected Note Pin 8 for the power supply must be activated in the software Maximum baud rate 1 Mbit s Fig 6 Pin assignment of the CAN interface Pins Signal Description 1 CAN_H CAN_H Bus line dominant high 2 CAN_L CAN_L Bus line domin...

Page 15: ...mum baud rate 2 5 Mbit s Fig 7 Pin assignment of the RS485 interface Pins Signal Description 1 Not assigned 2 Not assigned 3 Not assigned 4 D1 B B Transreceiver Terminal 1 V1 Voltage V1 V0 for binary 1 OFF status 5 D0 A A Transreceiver Terminal 0 V0 Voltage V0 V1 for binary 0 ON status 6 Not assigned 7 24 V Power supply 8 GND Ground 0 V V Note By default termination is set for the CAN and RS485 in...

Page 16: ...ital output 3 AD IO2 AD IO4 4 D IO4 D IO6 Digital input or output Specification of the digital output IO1 to IO6 Voltage drop is max 1 V to the 24 V operating voltage Max Output current 120 mA Reverse polarity protected and protection against reverse current Specifications of the digital input IO1 to IO6 Compliant with EN61131 2 Type1 3 Switching threshold between 5 V and 11 V Pulldown current 2 m...

Page 17: ...on 12 bit Bandwidth 1 kHz 5 1 4 Power supply 24 V 10 Max Power consumption 120 W 5 1 5 Ethernet 1 and Ethernet 2 o 10BASE T 100BASE TX according to IEEE 802 3u with HP Auto MDI MDI X 5 1 6 USB USB1 and USB2 o Located on the front and bottom of the BY000002 o Maximum power output 2 5 W 500 mA o USB2 0 supports Full High and Low Speed 480 12 and 1 5 Mbit s USB3 o Micro USB port o Located on the fron...

Page 18: ... the connector with the terminal contacts from the interface 24V DC WARNING Incorrect voltage supply can lead to irreparable damage to property Note that the voltage supply corresponds to the parameter of 24 V 10 2 Clamp the cable tail of the power connection into the connector as shown in the following diagram Fig 9 Schematic drawing of the voltage supply 3 If the operating voltage is correctly a...

Page 19: ...he BY000002 with the PC 1 Use a micro USB cable tail to connect your PC to the USB3 interface on the front of the BY000002 In most cases the USB port provides sufficient power to run the Gateway to operate without having to connect an extra power supply LED 1 indicates the status of the device If the connection is working correctly LED 1 lights up and flashes after some time The SIINEOS platform i...

Page 20: ...ly build the IoT IIoT application https incore readthedocs io en latest 4 Store the finished software bundle locally on your PC in raucb format 6 3 Upload user software to the SIINEOS platform 1 Enter the address http 192 168 123 1 smac in the browser to open the SIINEOS management console 2 Log in with the initial user data hubadmin hubadmin The SIINEOS management console opens 3 On the Updates p...

Page 21: ...ormation about your system e g name of the device location type system resources etc Select the Users page and change the user s password hubadmin See Chapter 6 5 6 Managing users Page 30 If you have already set up SIINEOS 1 In your browser enter the individual IP network address you configured See Chapter 6 5 3 Setting up network parameters Page 25 2 Log in with your user data and click Log in Th...

Page 22: ...ion On the System page you can configure the following system information Fig 12 System page UI shown serves only as an example 1 Fill in the input fields as follows Identification Host name of the device Enter a name to uniquely identify the module on the network Description of the device Enter what the device is used for Location of the device Enter the physical location of the device to quickly...

Page 23: ... service enables direct access to the system and to data as well as troubleshooting In conjunction with the OpenVPN client a BY000002 module can also be accessed outside the local network SSH service In case you want to access the device with an SSH client set the slider to On OpenVPN client If you want the device to establish a VPN tunnel to your company network set the slider to On This assumes ...

Page 24: ...nd select the current SIINEOS package Two variants are available the complete software package and a light variant without Docker containers with a smaller file size 2 When the download is complete go to the Updates page in the SIINEOS Management Console Fig 13 Updates page UI shown is only an example 3 Click in the Update bundle file input field and select the software bundle from your local file...

Page 25: ...gateway is displayed 3 In the Configuration Mode drop down list select either Manual or Automatic DHCP depending on whether you want to enter the network settings manually or obtain them automatically via a DHCP server 4 If you selected Manual fill in the input fields as follows IP address Enter the desired IPv4 or IPv6 address of the device to be assigned to the Ethernet 1 or Ethernet 2 interface...

Page 26: ...ipants in the network are to be addressed directly instead of a request to a DNS server Devices are then accessible in the network under hostname local 5 If you have selected Automatic DHCP you can select or deselect the following parameters IPv6 Autoconfiguration By default the slider is set to On which means that along with the IPv4 address an IPv6 address is also automatically configured using ...

Page 27: ...SB1 or USB2 interface e g TP Link Wireless N Nano USB Adapter 2 To connect to a WLAN set the slider Enable network interface to On The MAC address which is also printed on the housing of the IoT gateway is displayed 3 Enter the name and password of the WLAN you want to connect to 4 Optional Enter the IP address of an NTP server from which the device should obtain its system time 5 Optional Set the...

Page 28: ...tick as a network interface set the Enable network interface slider to On 2 In the Access Configuration drop down list select a predefined SIM card mobile operator or Custom Under Custom you will find the following settings APN Access point Access Point Name Enter the address of the access point you received from your mobile operator to establish communication of the terminal device to the mobile ...

Page 29: ...e a SIM card with roaming service you can enable this function to dial into non provider networks when needed Mobile data By default this function is turned on If you want to use the ipf electronic gmbh LTE stick only for sending SMS set the slider to Off 3 To check whether your entries are correct enter a message text and the cell phone number of the terminal under SMS Test and click Send SMS 4 I...

Page 30: ...em administrator Can log in to the SIINEOS management console and configure the system Application administrator Can log in to the administration interface of the user software app and configure it Application user Can log in to protected areas of the user software app where e g sensitive information is displayed 4 Click OK The user is created and appears in the list 5 To edit a user select the co...

Page 31: ...ctronic com 31 6 5 7 Monitor system On the Monitoring page you can monitor the load of the processor and the network interfaces as well as the data traffic of your module live The page also has the function of a diagnostic tool that allows you to check if e g data enters and leaves at the correct interface Fig 18 Monitoring page UI shown serves only as an example ...

Page 32: ... 1 GB 32 bit 2 x ARM Cortex A7 CPU ARM 1 x Cortex M4 CPU Cores Cryptographic Acceleration and Assurance Module Secure Real Time Clock Memory 1 GBD DDR3L RAM 4 GB eMMC Interfaces 2 x 100MbE 2 x USB2 0 Host 1 x USB2 0 Device 1 x CAN 1 x RS485 HMI Status LEDs Protocols Modbus RTU Modbus TCP IP CAN MQTT HTTP Cloud of Things OPC U A DB SQL Temperature range 0 C to 50 C Storage temperature range 20 C to...

Page 33: ...ubject to alteration Version August 2022 ipf electronic gmbh Rosmarter Allee 14 58762 Altena Germany Tel 49 2351 9365 0 info ipf electronic com www ipf electronic com 33 Fig 19 Schematic drawing of the BY000002 ...

Page 34: ...MANUAL Subject to alteration Version August 2022 ipf electronic gmbh Rosmarter Allee 14 58762 Altena Germany Tel 49 2351 9365 0 info ipf electronic com www ipf electronic com 34 ...