IPG Interpack USA 3036-SB, Operator'S Manual & Parts List

Page 1: ...USA 3036 SB Serial Numbers TM509 XX X XXX UNIFORM SEMI AUTOMATIC CASE SEALER...

Page 2: ...FETY ISSUES 7 SAFETY ISSUES 8 SPECIFICATIONS 10 SPECIFICATIONS 11 SPECIFICATIONS 12 SET UP PROCEDURES 13 SET UP PROCEDURES 14 SET UP PROCEDURES 15 SET UP PROCEDURES 16 SET UP PROCEDURES 17 OPERATING I...

Page 3: ...UM509TW UDM10009 04 3 REVISION CONTROL REV02 UPDATED REV03 UPDATED SPARE PARTS REV04 UPDATED...

Page 4: ...nd on the nameplate of the side panel of the machine Interpack Technical Support is available during normal business hours Eastern Time PHONE 813 621 8410 x101 If you have a technical question that do...

Page 5: ...he problem no later than five 5 calendar days after the warranty period If Intertape is unable to repair or replace the part within a reasonable time then Intertape at its option will replace the equi...

Page 6: ...orrugated cartons The USA 3036 SB is manually adjustable to a wide range of carton sizes see Carton Size Capacity page 12 and permits processing of underfilled and overfilled applications by means of...

Page 7: ...ore using the machine Read this manual for other important safety operating and service information Only trained personnel are to operate and service machine Wear safety glasses Shut off power to mach...

Page 8: ...UM509TW UDM10009 04 8 SAFETY ISSUES PLACEMENT OF WARNING LABELS Figure 2 1 The same label can be found on the top tape head as well 2...

Page 9: ...UM509TW UDM10009 04 9 3 4 5 Note Should any of the safety labels shown in Figure 2 be damaged or destroyed replacements are available...

Page 10: ...ne weighs 645 lbs Power Requirements Electrical 115 VAC 60 HZ 9 6 A Standard electrical equipment Two 2 1 3 H P gear motors A neoprene power cord and A grounded plug Contact your Intertape representat...

Page 11: ...m of 16 inches 405 mm on a 3 inch 76 2 mm diameter core Accommodates all Intertape brand film tape machine roll lengths 4 Tape Application Leg Length Standard 2 5 inches 0 25 0 63 5 mm 6 3 mm 0 mm 5 T...

Page 12: ...UM509TW UDM10009 04 12 SPECIFICATIONS Carton Size Capacity Height inches Width inches Length inches Standard minimum 5 4 5 6 maximum 36 30 Infinite...

Page 13: ...occurred during shipping Should the machine be damaged file a claim with the transport company and notify your Intertape representative Setting up 1 General The Carton Sealer must be installed on a n...

Page 14: ...trical control can be located on either side of the Carton Sealer for customer convenience It contains the green on push button and the red E Stop mushroom push button which is to be used both for eme...

Page 15: ...n the left hand side To change sides simply remove the cap on the right unscrew the lever and screw it back on the right side Replace the cap on the left side Figure 6 2 Locking Floating System The le...

Page 16: ...NING TO WORK ON THE TAPE HEADS OR TO LOAD TAPE IF POWER CORDS ARE NOT DISCONNECTED SEVERE INJURY TO PERSONNEL COULD RESULT The HSD2000 ET II 2 tape heads accommodate 2 inch wide tape rolls while the o...

Page 17: ...Head manual for further information if required Remove the blade guard from the knife in the Tape Head Cut off the folded tape Replace the upper Tape Head to its initial position To thread the lower T...

Page 18: ...ntering side rails by turning the Width Adjustment Handle 5 Block the Floating System by pushing the toggle clamp to lock 6 Lower the Top Tape head Box until it touches the top of the carton Lock the...

Page 19: ...pports then close the drive base and repeat application to the outside of cast iron drive base supports Recommended lubricants are 1st Beacon 325 ESSO brand 2nd graphite base greases and 3rd standard...

Page 20: ...SSIBLE CAUSES SOLUTIONS Main power is turned on and nothing happens Overload protection by circuit breaker Check that all circuits are on Cartons are not taped properly Tape Head is not adjusted corre...

Page 21: ...stock the following spare parts DESCRIPTION ITEM NUMBER RECOMMENDED QUANTITY Bearing Pulley UPM0324 2 Bumper UPM0576 8 Belt UPM2565 2 Linear Bearing LM25UU 2 Constant Force Spring 33lbs UPM0740 2 Whee...

Page 22: ...CAL ASSEMBLY illustration A 30 ELECTRICAL ASSEMBLY parts list A 31 ELECTRIC BOX illustration A 32 ELECTRIC BOX parts list A 33 COLUMN LEFT illustration A 34 COLUMN LEFT parts list A 35 COLUMN RIGHT il...

Page 23: ...GUIDE parts list A 49 CENTRING ASSEMBLY illustration A 50 CENTRING ASSEMBLY parts list A 51 DRIVE BASE ASSEMBLY RIGHT illustration A 52 DRIVE BASE ASSEMBLY RIGHT parts list A 53 DRIVE BASE ASSEMBLY LE...

Page 24: ...USA 3036 SB METRIC A 24 3 2 4 6 9 8 5 1 7 UM509T...

Page 25: ...116 COLUMN 3036 SB LEFT 1 3 USM8117 COLUMN 3036 SB RIGHT 1 4 USM7564 BRIDGE WITH TAPEHEAD BOX 1 5 USM8114 SINGLE LOCKING DEVICE 1 6 UAM0260 COMPRESSION GUIDE USA2324 BB 2 7 USM8113 DRIVE CENTRING ASS...

Page 26: ...USA 3036 SB METRIC A 26 11 19 23 8 2 5 1 6 24 19 23 7 25 9 3 13 22 21 15 16 18 17 14 20 12 10 21 26 4 USM8110...

Page 27: ...9 UPM0606EV SLIDING PAD R H 1 10 UPM0609EV SLIDING PAD L H 1 11 UPM4193 REAR GAP FILLER 1 12 USM0817 ELECTRICAL ASSEMBLY 1 13 UPM7625 FLANGEBEARING SPACER 2 14 UPM3815 T H INSERT 2 1 15 UF4229 CARRIAG...

Page 28: ...USA 3036 SB METRIC A 28 3 4 6 7 8 2 1 5 9 10 UAM0275...

Page 29: ...640 LEG WELDMENT 1 2 UPM7641 LEG ADJ USTMENT 1 3 UPM7642 LEG FRICTION PLATE 1 4 UF4230 L W ZINC M12 2 5 UF6393 HHCSM12 1 75 x 35 2 6 UF3680 FW M10 4 7 UF6371 L W M10 4 8 UF6314 HNR M10 x 1 5 4 9 UF422...

Page 30: ...USA 3036 SB METRIC A 30 3 6 2 1 4 5 2 3 USM0817...

Page 31: ...IPTION QTY 1 UAM0264 ELECTRIC BOX ASSEMBLY 1 2 UPM0197EV STR RELF METL LIQDTGHT M20X1 5 8 10mm 4 3 UPM0341EV LOCKNUT M20 X 1 5 FOR STRAIN RELF 4 4 UPM0209 POWER CORD 14 3 1 5 UPM0225 CABLE 18 3 TYPE S...

Page 32: ...USA 3036 SB METRIC A 32 3 7 1 2 6 9 8 5 4 10 11 UAM0264...

Page 33: ...22mm 1 N C 1 3 UPM2212 BUTTON GREEN 22mm 1 N O 1 4 UPM0407EV DIN RAIL USA 2324 1 5 UPM7440EV TB END ANCHOR FOR DN SER 2 6 UPM2209EV LEGEND PLATE E STOP 1 7 UPM2210EV LEGEND PLATE START 1 8 UPM7524 MOT...

Page 34: ...USA 3036 SB METRIC A 34 11 9 2 3 4 16 8 15 7 13 12 1 6 10 14 5 USM8116...

Page 35: ...CAP LEFT SIDE 1 5 UPM0743 SPRING MANDREL SHAFT 2 6 UPM0742 SPRING SPOOL 2 7 UF5400 FHCSM5 0 8 x 12 mm 2 8 UF1157 FHCS M5 0 8 x 70 2 9 UPM2251 SAFETY BUMPER 1 10 UPM0740 CONSTANT FORCESPRING 2 11 UF36...

Page 36: ...USA 3036 SB METRIC A 36 5 2 3 1 14 6 8 7 10 16 15 13 12 11 4 9 USM8117...

Page 37: ...CAP RIGHT SIDE 1 5 UPM0743 SPRING MANDREL SHAFT 2 6 UPM0742 SPRING SPOOL 2 7 UF5400 FHCSM5 0 8 x 12 mm 2 8 UF1157 FHCS M5 0 8 x 70 2 9 UPM2251 SAFETY BUMPER 1 10 UPM0740 CONSTANT FORCESPRING 2 11 UF3...

Page 38: ...USA 3036 SB METRIC A 38 3 1 2 4 USM7564...

Page 39: ...USA 3036 SB METRIC A 39 ITEM PART DESCRIPTION QTY 1 UAM0276 BRIDGE SUB ASSEMBLY 3036 SB 1 2 UAM0325 TAPEHEAD BOX USA 3036 SB 1 3 UAM0296 PIVOT ASS Y 2 4 UAM0297 PIVOT ASS Y 2 USM7564...

Page 40: ...USA 3036 SB METRIC A 40 14 13 12 5 17 18 8 3 1 2 7 15 16 6 4 13 11 10 9 UAM0276...

Page 41: ...ARDING 1 6 UPM2168EV STOP RETAINER TH BOX 2 7 UPM2196 TOGGLE CLAMP 1 8 UPM2192 BLACK PLUG 4 9 UPM1042 EXTENSION SPRING 2 10 UPM0967EV SPRING RETAINER LONG 2 11 UF4050EV BHCS M4 0 7 x 20 2 12 UF6365 BH...

Page 42: ...USA 3036 SB METRIC A 42 14 16 9 8 10 11 13 12 15 6 3 7 2 4 1 5 UAM0325...

Page 43: ...WIVEL T H ASSY 2 5 UF6376 NYLON LOCKNUT M4 2 6 UF3714 FHCS M4 0 7 x 12mm 4 7 UF3710 FW M4 2 8 UPM3679 FRONT PLATE GUARDING 1 9 UPM9655 TOP FILLER ET Metric 1 10 UPM3246 ET T H TOP GAP FILLER 1 11 UF70...

Page 44: ...USA 3036 SB METRIC A 44 5 7 2 1 3 4 8 9 6 11 10 UAM0296 UAM0297...

Page 45: ...3 UPM0968EV PIVOT SHAFT LONG T H BOX 222 1 1 4 UF6300 RETAINING RING FOR 12mm SHAFT 2 2 5 UF1241EV BHCS M6 1 x 20 1 1 6 UF1192 FHCS M6 1 x 16 mm 1 1 7 UPM1158 PIVOT SHAFT SPACER 1 1 8 UF1940 F W NYLO...

Page 46: ...USA 3036 SB METRIC A 46 3 7 5 6 9 2 9 8 1 4 USM8114...

Page 47: ...USA 3036 SB METRIC A 47 USM8114...

Page 48: ...USA 3036 SB METRIC A 48 2 1 5 4 3 6 7 UAM0260...

Page 49: ...IPTION QTY 1 UPM7491 WHEEL SUPPORT PLATE 1 2 UPM3285EV GUIDE BLOCK 1 3 UPM7538EV GUIDE BLOCK TOP 1 4 UAM0288 KNOB CW 5mm PIN USA2324 1 5 UPM1659 WHEEL 2 7 8 DIA COMPR GUIDE 3 6 UF0240 HHCS 3 8 16 x 1...

Page 50: ...USA 3036 SB METRIC A 50 1 2 30 9 10 11 13 32 28 31 5 8 17 16 18 15 14 6 3 4 21 22 23 24 25 26 19 12 27 7 20 29 USM8113...

Page 51: ...16 KW 3 14 UPM0575EV CASTING LH 2 15 UPM0574EV CASTING RH 2 16 UPM9666 ACMESHAFT SHORT USA3036 1 17 UPM9665 ACMECRANK SHAFT USA3036 1 18 UPM2207 CAP VINYL BLACK 1 19 UF2210 SQUAREKEY ZINC 188 x 188 x...

Page 52: ...USA 3036 SB METRIC A 52 18 19 16 10 8 21 22 23 13 26 21 22 25 3 11 5 27 4 2 7 24 20 9 12 14 15 17 1 6 28 UAM1079...

Page 53: ...5PA 1 11 UPM0393EV IDLER PULLEY SHAFT 100mm 1 12 UPM0038 DIESPRING DRIVEBASE 1 13 UPM7152 1 3 HP 110V MOTOR LONG SHAFT 1 14 UF1400 SSSHK 3 8 16 X 3 1 15 UF1540 HNR 3 8 16 3 16 UPM9681 DRIVEPULLEY 100m...

Page 54: ...USA 3036 SB METRIC A 54 19 17 16 27 13 23 22 21 9 8 10 11 5 3 6 2 21 22 26 1 18 4 7 14 15 12 20 25 24 28 UAM1078...

Page 55: ...11 UPM0393EV IDLER PULLEY SHAFT 100mm 1 12 UPM0038 DIESPRING DRIVEBASE 1 13 UPM7152 1 3 HP 110V MOTOR LONG SHAFT 1 14 UF1400 SSSHK 3 8 16 X 3 1 15 UF1610 HNJ3 8 16 3 16 UPM9681 DRIVEPULLEY 100mm 1 17...

Page 56: ...USA 3036 SB METRIC A 56 1 2 7 5 6 4 3 UM9003...

Page 57: ...M8075 SECOND E STOP BOX FOR USA 1 2 UPM0225 CABLE 18 3 TYPE SJ 1 3 UPM0341 LOCKNUT 1 2 FOR STRAIN RELF 1 4 UPM0197 STR RELF METL LIQDTGHT 1 4 3 8 1 5 UPM0200 MTG CLAMP ADH 1 2 X1 2 1 6 UPM0222 TY RAP...

Page 58: ...USA 3036 SB METRIC A 58 2 3 1 5 4 USM8075...

Page 59: ...TEM PART DESCRIPTION QTY 1 UPM7293 ENCLOS PB 1 HOLE NON METAL 1 2 UPM2211 BUTTON MUSHROOM 22mm 1 N C 1 3 UPM2209 LEGEND PLATE E STOP 1 4 UPM0341 LOCKNUT 1 2 FOR STRAIN RELF 1 5 UPM0197 STR RELF METL L...

Page 60: ...USA 3036 SB METRIC A 60 Electrical Drawing...