IRIS Spreaders IPS-200, Operator'S Manual

Page 1: ...PULL TYPE SPREADER Fertilizer Spreader for ATV Mod IPS 200 200D 340 340D OPERATOR S MANUAL Please Read this operator s manual before operating the machine ...

Page 2: ... Operate 4 5 5 Important safety information 5 6 Checkup 6 7 Storage 6 8 Spreading Chart 7 8 9 Parts sales Trouble shooting 9 10 Warranty complimentary check up Repair 9 11 Part list 10 18 12 Assembling instructions 19 41 13 Certificate of Quality Assurance 42 47 ...

Page 3: ...hree spreading patterns 3 Adjust the spreading amount by adjusting lever 4 Yellow poly hopper makes rust free and visible inside 5 It can spread by ATV and compact tractor 6 Stainless steel vanes Disc and prevention plate 7 Electric control Shutter IPS 200D 340D 8 Optional Agitator Spreading direction Side Conveyor Power clutch 1 ...

Page 4: ... Outlet Shutter Control Mechanic Electric control Mechanic Electric control WEIGHT OF THE MACHINE lbs 76 167 5 80 176 4 WIDTH outside side inch 1150 45 2 Tire 15x6 6 1230 48 4 Tire 18x8 5 8 LOADING HEIGHT inch 1175 46 2 1400 55 1 LENGTH inch 1650 65 SPREADING WIDTH m ft 2 12 6 5 39 5 POWER GROUND DRIVEN ...

Page 5: ...3 Parts Pull Type Spreader IPS 200 200D 340 340D Ex Hopper Hopper Frame Vanes Disc Tires Lever Prevention Plate Rod for tongue adjustment Tongue 3 ...

Page 6: ...y is not maintained use the horizontality maintaining pole to do so 4 Close the outlet and pour fertilizer into the hopper 5 Adjust spread rate by using adjusting lever 6 Spread fertilizer by hauling through ATV or a small tractor 7 Three spreading patterns A simple adjustment of shutter level allows direction of distribution towards the righthand side or towards the lefthand side 4 ...

Page 7: ...n 1 Safety gear must be worn while operating the machine 2 If more than two people are operating the machine observe the others movement carefully 3 Make sure there is NO one or no obstacle within the operating area and its range 4 Do NOT overload or apply excessive force to the equipment 5 Perform pre operation procedures In particular check for loosen nuts and bolts connecting pins and Lubricant...

Page 8: ...a long time apply lubricants to the area where it is likely to have corrosion 2 Firmly secure the fertilizer spreader on the flat surface to prevent any possible fall off 3 Keep it away from children to prevent any safety hazard 4 When the equipment is to be stored for a long time store it in indoor If it is to be stored outside place it on the flat surface and cover it with protectors to prevent ...

Page 9: ...461 5 3132 3600 14 8 0 100 1 257 5 456 3 764 7 1170 2 1198 8 1216 3 18 12 0 51 135 2 277 391 2 588 8 625 5 717 6 Medium Grain Fertilizers 7 5 0 112 2 427 5 846 4 1333 8 1713 4 2067 3 2072 5 11 8 0 85 222 3 385 5 585 4 765 869 893 5 15 12 0 24 7 75 2 164 3 266 3 364 3 458 3 488 Fine Grain Fertilizers 6 5 5 0 149 5 355 2 693 7 1104 4 1409 7 1753 8 1792 6 8 8 0 75 3 153 4 368 2 530 1 714 2 948 6 1001...

Page 10: ... 5 3132 3600 14 8 0 100 1 257 5 456 3 764 7 1170 2 1198 8 1216 3 18 12 0 51 135 2 277 391 2 588 8 625 5 717 6 Medium Grain Fertilizers 7 5 0 112 2 427 5 846 4 1333 8 1713 4 2067 3 2072 5 11 8 0 85 222 3 385 5 585 4 765 869 893 5 15 12 0 24 7 75 2 164 3 266 3 364 3 458 3 488 Fine Grain Fertilizers 6 5 5 0 149 5 355 2 693 7 1104 4 1409 7 1753 8 1792 6 8 8 0 75 3 153 4 368 2 530 1 714 2 948 6 1001 6 ...

Page 11: ...shootings 1 If any malfunction occurs please refer to Trouble Shooting section first 2 If Trouble Shooting does not solve the issue contact authorized dealer or manufacturer s Customer Service 10 Warranty complimentary check up Repair 1 The warranty is for one year from the date of delivering to the customer 2 Even after one year warranty period we would gladly check up and repair the equipment at...

Page 12: ...11 Part list 1 Full Layout 10 ...

Page 13: ...rbox Parts 4 1 Shutter Parts 5 1 Drawbar 6 1 Drawbar brace A 7 1 Drawbar brace B 8 1 Pin 19x90 9 3 Lock Pin A 10 10 1 R Pin 22 11 1 Pin 22x143 12 2 Pin 22x90 13 1 SUS Bolt Hex Head M8x45 14 1 SUS Flange Nut M8 15 4 Bolt Hex Head M12x80 16 8 Washer M12 17 4 Spring Washer M12 18 4 Nut M12 ...

Page 14: ...2 Hopper Parts Layout 12 PART NO QTY DESCRIPTION 1 1 Extension Hopper 2 1 Hopper 3 10 Flange Nut M8 4 20 Washer M8 5 10 Bolt Hex Head M8X25 ...

Page 15: ...3 Frame Parts Layout 13 ...

Page 16: ...3 Frame Parts Layout 14 ...

Page 17: ...ing Direction Left and Right 10 2 SUS Lock Nut M10 11 2 Small Square Washer 12 6 Carriage Bolt M10X30 13 1 Big Square Washer 14 1 Lever 15 1 Lever Fixing Pin 16 1 Bolt Hex Head M10X65 17 1 Lever Tension Spring 18 1 Lever Link Pin Connecter 19 1 Lever Link Pin 20 4 Nut M10 21 4 Spring Washer M10 22 10 Washer M10 23 1 Bearing Plate 24 2 Bolt Hex Head M10X35 25 2 Bolt Hex Head M10X45 26 1 Bearing FL2...

Page 18: ...4 Axle Gearbox Parts Layout 16 ...

Page 19: ...5mm 12 1 Spreading Shaft 13 1 SUS Bolt Hex Head M8X50 14 3 SUS Flange Nut M8 15 1 Axle Gearbox Frame 16 1 1 Idle Shaft_200 Idle Shaft_340 17 1 Gearbox 18 4 Oilless Bearing 35x25x30 19 3 Power Shaft Fixing Busing 20 6 Socket Set Bolt M6x6 21 1 1 Power Shaft_200 Power Shaft_340 22 8 Bolt Hex Head M12X25 P1 25 23 2 2 2 Tire 15x6 6 18x8 5 8 20x10 8 24 2 Wheel Flange 25 2 SUS Bolt Hex Head M8X45 26 8 W...

Page 20: ...IPTION 1 1 SUS Flange Nut M8 2 1 Lower Agitator 3 1 SUS Bolt Hex Head M8X45 4 1 SUS Nocking Bushing 5 1 Fertilizer Discharger 6 2 SUS Flange Nut M10 7 2 SUS Washer M10 8 2 SUS Carriage Bolt M10X30 9 1 Shutter 10 1 Washer M30 11 1 Snap ring S 32 ...

Page 21: ...12 1 Assembling instructions for IPS MODEL 1 AXLE GEARBOX 2 FRAME 3 DRAWBAR SET A Fix the drawbar tube on the proper bracket of the axle gearbox by 1 PIN 22x143 and 1 R PIN 22 19 ...

Page 22: ...d 1 LOCK PIN 10 C After put the frame on the axle gearbox frame Fix the drawbar brace B on the proper bracket of the frame by 1 PIN 19x90 and 1 LOCK PIN 10 D Fix the frame on the proper bracket of axle gearbox by 4 SCREWS M12x80 4 SPRING LOCK WASHERS M12 4 NUTS M12 and 8 WASHERS M12 20 ...

Page 23: ...1 SPREADINGSHAFT ASSY 2 DISC AND VANES A Fix the disk on the proper bracket of the spreading shaft assy by 3 SUS SCREWS M8x20 3 SUS LOCK NUTS M8 B Tighten 21 ...

Page 24: ...A Fix the spreading shaft disc assy with the gearbox by 2 SOCKET SET SCREW M8 B Tighten Be careful When you assemble the wings are sharp 22 ...

Page 25: ...1 DISCHARGER SHUTTER 2 LOWER AGITATOR A Fix the Discharger Shutter on the proper bracket of the frame by 2 SUS CARRIAGE SCREWS 10x25 2 SUS FLANGE NUTS M10 2 SUS WASHERS M10 B Tighten 23 ...

Page 26: ...ix the lower agitator on the shaft by 8 SUS SCREWS 8x45 and 1 SUS FLANGE NUTS M8 D Tighten E Fix the Bearing fixing plate on the proper bracket of the frame by 2 SCREWS M10x35 2 NUTS M10 2 SPRING LOCK WASHERS M10 4 WASHERS M10 F Tighten 24 ...

Page 27: ...G Tighten 25 ...

Page 28: ...1 PREVENTION PLATE 2 LEVER SET 3 LEVER SET A Fix the prevention plate on the proper bracket of the frame by 2 SUS SCREWS 10x25 2 SUS SPRING LOCK WASHERS M10 2 SUS NUTS M10 B Tighten 26 ...

Page 29: ...C Assemble the lever set D Fix the adjusting bar on the proper hole of the shutter by 1 WASHER M10 and 1 RPIN E Pull the lever all the way up 27 ...

Page 30: ...F Close the shutter G Turn the lever pin to set the distance of adjusting bar between shutter and lever by 1 WASHER M10 and 1 RPIN 28 ...

Page 31: ...EXTENSION HOPPER HOPPER 2 BIG SQUARE WASHER SMALL SQUARE WASHER SCREWS NUTS A Place the hopper on the Fertilizer Discharger and Hoper Braces centering B If the holes do not fit drill these with a drill 29 ...

Page 32: ...e hopper on the proper bracket of the frame by 6 SHANK SCREWS M10x30 6 LOCK NUTS M10 1 BIG SQUARE WASHER 2 SMALL SQUARE WASHERS Big square washer Small square washers D Tighten center first E Tighten others 30 ...

Page 33: ...sion hopper on the hopper G Make 10 hole for M8 to fix extension hopper on hopper by a drill machine with hole jig H Fix the extension hopper on the hopper by 10 SCREWS M8x25 10 FLANGE NUTS M8 20 WASHERS M8 I Tighten 31 ...

Page 34: ...1 TIRE 15X6 6 or 18X8 5 8 or 20x10 8 A Insert the tire wheel assy and then fix the tire wheel assy on the shaft of axle by 2 SUS SCREWS M8x45 and 2 SUS FLANGE NUTS M8 32 ...

Page 35: ...12 2 Assembling instructions for Electric Control 1 Frame 2 Gear lever and DC motor 33 ...

Page 36: ...A Paint the grease on the hole left side and right side 34 ...

Page 37: ... Lock nut M10 Washer M10 Washer 10x30x6t and Spring from gear lever C Assemble the gage pin with Bolt M10x65 and spring on the frame such as the left photo D Assemble the Washer 10x30x6t the frame such as the right photo 35 ...

Page 38: ...E Paint the grease on Washer F Assemble the gear lever G Paint the grease on gear lever H Assemble the washer M10 I Assemble the Lock nut M10 and tighten If too tight the gear lever may not move 36 ...

Page 39: ...J K L M N Assemble the DC motor upper hole on the frame with Bolt M10x25 Washer M10 Spring washer M10 and Nut M10 37 ...

Page 40: ...O Paint the grease on gear teeth P Align gear teeth and assemble the DC motor lower hole on the frame with Bolt M10x25 Washer M10 Spring washer M10 and Nut M10 Q Tighten 38 ...

Page 41: ...R Connect DC motor connecter to controller connector and battery S Fix the adjusting bar on the proper hole of the shutter by 1 WASHER M10 and 1 RPIN T Close the shutter 39 ...

Page 42: ... Turn the lever pin and operate controller to set the distance between shutter and gear lever and fix adjusting bar by 1 WASHER M10 and 1 RPIN V Tighten stopper W Open the shutter and tighten stopper 40 ...

Page 43: ...X Set gage pin on gage level and tighten Closing Y Tighten DC motor cover 41 ...

Page 44: ... be at its best condition and outstanding performance and safely maintained Thus we are pleased to offer you the assurance terms as below 1 SCOPE OF WARRANTY If the product you purchased was managed and used in accordance with instructions on regular check ups and maintenance schedule provided in the owner s operation manual AND the product is still within warranty period and used less than allowe...

Page 45: ... office for inspections and repairs 3 RESPONSIBILITIES OF THE OWNER Since any unauthorized inspections or use of non genuine parts that are not prescribed in Owner s Operation Manual may decrease the performance of the parts or cause fatal damages to the product it is very critical to follow all the instructions prescribed in the Owner s Operation Manual and Certificate of Quality Assurance 4 EXCL...

Page 46: ...ine parts 6 Any defect caused by negligence in storing and managing such as damages due to extreme weather conditions 7 Minor issues not related with the function smell vibrations shape sensitivity 8 Major discrepancies between the parts and its serial numbers recorded in our data base 9 Malfunction caused by natural calamities 5 PROCEDURE FOR WARRANTY REPAIR Warranty repair will be provided in ou...

Page 47: ...g warranty time even after the transfer of ownership through sale or donation it is very important to acquire the Certificate of warranty when transfer of the product takes place We will honor all the terms prescribed above However if you are not satisfied with the service provided to you you may contact our customer service center directly and we will do our best to support you ...

Page 48: ... malfunction caused by negligence Certificate of Warranty 1 Please bring this certificate within 1 year from the date of purchase to have routine inspection This certificate should be submitted when you request an inspection Certificate of Warranty 2 Please bring this certificate within 1 year from the date of purchase to have routine inspection This certificate should be submitted when you reques...

Page 49: ...After Service Execution Report DATE PERFORMED TECHNICIAN CONFIRMED ...