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Limited Warranty 

Northern Tool and Equipment Company, Inc. ("We'' or '"Us'') warrants to the original purchaser only 
("You'' or “Your”) that the Ironton product purchased will be free from material defects in both 
materials and workmanship, normal wear and tear excepted, for a period of one year from date of 
purchase. The foregoing warranty is valid only if the installation and use of the product is strictly in 
accordance with product instructions. There are no other warranties, express or implied, including the 
warranty of merchantability or fitness for a particular purpose. If the product does not comply with this 
limited warranty, Your sole and exclusive remedy is that We will, at our sole option and within a 
commercially reasonable time, either replace the product or product component without charge to You 
or refund the purchase price (less shipping). This limited warranty is not transferable. 

Limitations on the Warranty 

This limited warranty does not cover: (a) normal wear and tear; (b) damage through abuse, neglect, 
misuse, or as a result of any accident or in any other manner; (c) damage from misapplication, 
overloading, or improper installation; (d) improper maintenance and repair; and (e) product alteration 
in any manner by anyone other than Us, with the sole exception of alterations made pursuant to 
product instructions and in a workmanlike manner. 

Obligations of Purchaser  

You must retain Your product purchase receipt to verify date of purchase and that You are the original 
purchaser. To make a warranty claim, contact Us at 1-800-222-5381, identify the product by make 
and model number, and follow the claim instructions that will be provided. The product and the 
purchase receipt must be provided to Us in order to process Your warranty claim. Any returned 
product that is replaced or refunded by Us becomes our property. You will be responsible for return 
shipping costs or costs related to Your return visit to a retail store. 

Remedy Limits 

Product replacement or a refund of the purchase price is Your sole remedy under this limited warranty 
or any other warranty related to the product. We shall not be liable for: service or labor charges or 
damage to Your property incurred in removing or replacing the product; any damages, including, 
without limitation, damages to tangible personal property or personal injury, related to Your improper 
use, installation, or maintenance of the product or product component; or any indirect, incidental or 
consequential damages of any kind for any reason. 

Assumption of Risk 

You acknowledge and agree that any use of the product for any purpose other than the specified 
use(s) stated in the product instructions is at Your own risk. 

Governing Law 

This limited warranty gives You specific legal rights, and You also may have other rights which vary 
from state to state. Some states do not allow limitations or exclusions on implied warranties or 
incidental or consequential damages, so the above limitations may not apply to You. This limited 
warranty is governed by the laws of the State of Minnesota, without regard to rules pertaining to 
conflicts of law. The state courts located in Dakota County, Minnesota shall have exclusive jurisdiction 
for any disputes relating to this warranty. 

Summary of Contents for 54126

Page 1: ...tric Truck Winch Owner s Manual WARNING Read carefully and understand all ASSEMBLY AND OPERATION INSTRUCTIONS before operating Failure to follow the safety rules and other basic safety precautions may...

Page 2: ...at you read the entire manual to become familiar with this product before you begin using it This electric truck winch is designed for certain applications only Northern Tool Equipment is not responsi...

Page 3: ...cations 4 Important Safety Information 5 Specific Operation Warnings 6 Assembly Instructions 8 Before Each Use 10 Operating Instructions 10 After Each Use 14 Maintenance 14 Troubleshooting 14 Parts Di...

Page 4: ...s Duty Cycle Rating 5 45 sec at Max Rated Load 14min 15 sec Rest Pendant Controller Wired 12 ft 3 7m Long Gear Train 3 stage Planetary Gear Ratio 265 1 Freespool Sliding Ring Gear Brake Auto Load Hold...

Page 5: ...electric winch was designed Use the right tool for the job DO NOT attempt to force small equipment to do the work of larger industrial equipment There are certain applications for which this electric...

Page 6: ...bends damage frayed or kinked wire rope and any other conditions that may affect the safe operate of the winch Do not use the winch even if minor damage appears A kink permanently weakens the wire ro...

Page 7: ...s closed and not supporting load Never apply load to hook tip or latch Apply load only to the center of hook Never use a hook whose throat opening has increased or whose top is bent or twisted Keep cl...

Page 8: ...tacle that may interfere with safe operation of the winch Always use supplied hook strap whenever spooling winch rope in or out during installation and during operation Always take time to use appropr...

Page 9: ...good condition 1 Plan a route for the wiring from the point of the vehicle where the winch will be mounted or used to the battery This route must be secured and out of the way of moving parts road de...

Page 10: ...switch the Motor Cable connections on the Motor Assembly then reconnect the Battery Cables 9 Disconnect the pendant controller when not in use Preparing the Wire Rope 1 The wire rope must be properly...

Page 11: ...nnections must be tight and clean 4 Put the vehicle s transmission in Neutral 5 If the vehicle where the winch is mounted is not supposed to be moved engage the emergency brake and block the wheels us...

Page 12: ...feet from the hook to help absorb the force released if the wire rope breaks 11 Re engage the clutch by moving the clutch handle to the engaged position see the following picture WARNING Do not allow...

Page 13: ...must be pulled at an angle in relation to the winch use a pulley sold separately and an anchor point directly in front of the winch as shown in the following picture to keep the wire rope pull straig...

Page 14: ...xternal surfaces of the winch with a clean cloth Maintenance WARNING To prevent serious injury from accidental operation disconnect the battery cables before performing any inspection maintenance or c...

Page 15: ...noid to loosen contacts Apply12 volts to coil terminals directly A clicking indicates proper activation 5 Replace switch assembly 6 Check for voltage at armature port with switch pressed If voltage is...

Page 16: ...t FH Screw M4x20 10 2 Lock Washer 4 22 3 Gearbox End Cover 1 4 Washer 2 5 Bearing 1 6 Sun Gear Input 1 7 Clutch Handle Assembly 1 8 Gear Box Tube 1 9 Clutch Gear 1 10 Gear Carrier Assembly Input 1 11...

Page 17: ...36 Roller Fairlead 1 37 Fairlead Mounting Hardware 2 38 Control Box 1 39 Pendant Controller 1 40 Power Wire 1 41 Circuit Breaker 1 Replacement Parts For replacement parts and technical questions plea...

Page 18: ...claim contact Us at 1 800 222 5381 identify the product by make and model number and follow the claim instructions that will be provided The product and the purchase receipt must be provided to Us in...

Page 19: ...Page 19 of 19 Distributed by Northern Tool Equipment Company Inc Burnsville Minnesota 55306 www northerntool com Made in China...

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