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Important Safety Information 

WARNING

 

 

Read and understand all instructions. Failure to follow all instructions may result in fire, serious 

injury and /or DEATH. 

 

The warnings, cautions, and instructions in this manual cannot cover all possible conditions or 

situations that could occur. Exercise common sense and caution when using this electric winch. 

Always be aware of the environment and ensure that the electric winch is used in a safe and 

responsible manner. 

 

Do not allow persons to operate or assemble the electric winch until they have read this manual 

and have developed a thorough understanding of how it works. 

 

Do not modify this electric winch in any way. Unauthorized modification may impair the function 

and/or safety and could affect the life of the electric winch. There are specific applications for 

which the electric winch was designed.  

 

Use the right tool for the job. DO NOT attempt to force small equipment to do the work of larger 

industrial equipment. There are certain applications for which this electric winch was designed. 

The tool will be a safer and do the job better at the capacity for which it was intended. DO NOT 

use this equipment for a purpose for which it was not intended. 

 

Industrial or commercial applications must follow OSHA requirements. 

 

WARNING

 

This product may contain chemicals known to the State of California to cause cancer, birth defects or 
other reproductive harm. Wash hands after handling. 

 

WARNING

 

WORK AREA SAFETY 

 

Inspect the work area before each use. Keep work area clean, dry, free of clutter, and well-lit. 

Cluttered, wet, or dark work areas can result in injury. Using the electric winch in confined work 

areas may put you dangerously close to other cutting tools and rotating parts. 

 

Keep children and bystanders away from the work area while operating the tool. Do not allow 

children to handle the electric winch.  

 

Summary of Contents for 54126

Page 1: ...tric Truck Winch Owner s Manual WARNING Read carefully and understand all ASSEMBLY AND OPERATION INSTRUCTIONS before operating Failure to follow the safety rules and other basic safety precautions may...

Page 2: ...at you read the entire manual to become familiar with this product before you begin using it This electric truck winch is designed for certain applications only Northern Tool Equipment is not responsi...

Page 3: ...cations 4 Important Safety Information 5 Specific Operation Warnings 6 Assembly Instructions 8 Before Each Use 10 Operating Instructions 10 After Each Use 14 Maintenance 14 Troubleshooting 14 Parts Di...

Page 4: ...s Duty Cycle Rating 5 45 sec at Max Rated Load 14min 15 sec Rest Pendant Controller Wired 12 ft 3 7m Long Gear Train 3 stage Planetary Gear Ratio 265 1 Freespool Sliding Ring Gear Brake Auto Load Hold...

Page 5: ...electric winch was designed Use the right tool for the job DO NOT attempt to force small equipment to do the work of larger industrial equipment There are certain applications for which this electric...

Page 6: ...bends damage frayed or kinked wire rope and any other conditions that may affect the safe operate of the winch Do not use the winch even if minor damage appears A kink permanently weakens the wire ro...

Page 7: ...s closed and not supporting load Never apply load to hook tip or latch Apply load only to the center of hook Never use a hook whose throat opening has increased or whose top is bent or twisted Keep cl...

Page 8: ...tacle that may interfere with safe operation of the winch Always use supplied hook strap whenever spooling winch rope in or out during installation and during operation Always take time to use appropr...

Page 9: ...good condition 1 Plan a route for the wiring from the point of the vehicle where the winch will be mounted or used to the battery This route must be secured and out of the way of moving parts road de...

Page 10: ...switch the Motor Cable connections on the Motor Assembly then reconnect the Battery Cables 9 Disconnect the pendant controller when not in use Preparing the Wire Rope 1 The wire rope must be properly...

Page 11: ...nnections must be tight and clean 4 Put the vehicle s transmission in Neutral 5 If the vehicle where the winch is mounted is not supposed to be moved engage the emergency brake and block the wheels us...

Page 12: ...feet from the hook to help absorb the force released if the wire rope breaks 11 Re engage the clutch by moving the clutch handle to the engaged position see the following picture WARNING Do not allow...

Page 13: ...must be pulled at an angle in relation to the winch use a pulley sold separately and an anchor point directly in front of the winch as shown in the following picture to keep the wire rope pull straig...

Page 14: ...xternal surfaces of the winch with a clean cloth Maintenance WARNING To prevent serious injury from accidental operation disconnect the battery cables before performing any inspection maintenance or c...

Page 15: ...noid to loosen contacts Apply12 volts to coil terminals directly A clicking indicates proper activation 5 Replace switch assembly 6 Check for voltage at armature port with switch pressed If voltage is...

Page 16: ...t FH Screw M4x20 10 2 Lock Washer 4 22 3 Gearbox End Cover 1 4 Washer 2 5 Bearing 1 6 Sun Gear Input 1 7 Clutch Handle Assembly 1 8 Gear Box Tube 1 9 Clutch Gear 1 10 Gear Carrier Assembly Input 1 11...

Page 17: ...36 Roller Fairlead 1 37 Fairlead Mounting Hardware 2 38 Control Box 1 39 Pendant Controller 1 40 Power Wire 1 41 Circuit Breaker 1 Replacement Parts For replacement parts and technical questions plea...

Page 18: ...claim contact Us at 1 800 222 5381 identify the product by make and model number and follow the claim instructions that will be provided The product and the purchase receipt must be provided to Us in...

Page 19: ...Page 19 of 19 Distributed by Northern Tool Equipment Company Inc Burnsville Minnesota 55306 www northerntool com Made in China...

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