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Page 10 of 18 

 

Operating Instructions 

WARNING

 

 

Read the entire Important Safety Information section at the beginning of this manual, including 
all text under subheadings before set up or use of this electric winch. 

 

The instructions that follow are basic guidelines only and cannot cover all situations 
encountered during use. The operator and assistants must carefully plan usage to prevent 
accidents. 

 

Components and Controls 

 

Basic Operation 

1. 

Examine the wire rope. Do not use the winch if the wire rope is frayed, kinked, or damaged. 

2. 

Fully charge the vehicle

’s battery.  

3. 

Check 

th

winch's 

e

l

ectr

ical 

connections. AII connections must be tight and clean.

 

4. 

Pu

t the 

vehicle's transmission in 

‘neutral’.

 

5. 

If the vehicle (located where the winch is mounted) is not supposed to be moved, engage the 
emergency brake and block the wheels using wheel chocks (sold separately). 

Summary of Contents for 54127

Page 1: ...ric Marine Winch Owner s Manual WARNING Read carefully and understand all ASSEMBLY AND OPERATION INSTRUCTIONS before operating Failure to follow the safety rules and other basic safety precautions may...

Page 2: ...at you read the entire manual to become familiar with this product before you begin using it This electric marine winch is designed for certain applications only Northern Tool Equipment is not respons...

Page 3: ...cations 4 Important Safety Information 4 Specific Operation Warnings 6 Assembly Instructions 7 Before Each Use 9 Operating Instructions 10 After Each Use 12 Maintenance 12 Troubleshooting 13 Parts Dia...

Page 4: ...ngs cautions and instructions in this manual cannot cover all possible conditions or situations that could occur Exercise common sense and caution when using this electric winch Always be aware of the...

Page 5: ...be caught in moving parts Air vents on the tool often cover moving parts and should be avoided Wear the proper personal protective equipment when necessary Use ANSI Z87 1 compliant safety goggles not...

Page 6: ...of tension before use Otherwise the wire rope may bind during operation Do not route electrical cables near sharp edges or parts that will move or become hot Ventilate area well before and while worki...

Page 7: ...sideways against the wire rope under tension wire rope might break under this load and recoil back striking the person pushing against it or a bystander If the wire rope begins to get entangled stop t...

Page 8: ...out damage or weakening Steel reinforcement plates may be needed or a certified welder may need to weld on additional bracing depending on the mounting location This winch is not waterproof and is not...

Page 9: ...pe back into the winch under at least 500 lb of tension Attaching the Hand Crank 1 Attach the hand crank 18 only when manually rewinding 2 To attach the hand crank tighten the clutch first by turning...

Page 10: ...perator and assistants must carefully plan usage to prevent accidents Components and Controls Basic Operation 1 Examine the wire rope Do not use the winch if the wire rope is frayed kinked or damaged...

Page 11: ...operator during a winching operation 10 Place a heavy rag or carpet not included over the wire rope span 6 feet from the hook to help absorb the force released if the wire rope breaks 11 Re engage th...

Page 12: ...one minute at or near the rated load Do not maintain power to the winch if the motor stalls Double line rigging will help prevent overloading and should be used whenever practical 18 When finished pul...

Page 13: ...connected properly 2 Loose battery cable connections 3 Vehicle battery needs charging 4 Solenoid malfunctioning 5 Remote is damaged 6 Defective motor 7 Water has entered motor 8 Internal damage or we...

Page 14: ...Page 14 of 18 Parts Diagram...

Page 15: ...2 22 Large Gear Assembly 2 1 23 12 Washer 2 24 Bearing Housing long 2 25 Oil Bearing long 2 26 M5 x10 Screw 1 27 Shaft 1 28 Driver Gear small 2 29 D10 Spring Washer 4 30 M10 Nut 4 31 Adapter Plate 1 3...

Page 16: ...all product components are available for replacement The illustrations provided are a convenient reference to the location and position of parts in the assembly sequence When ordering parts the follow...

Page 17: ...claim contact Us at 1 800 222 5381 identify the product by make and model number and follow the claim instructions that will be provided The product and the purchase receipt must be provided to Us in...

Page 18: ...Page 18 of 18 Distributed by Northern Tool Equipment Company Inc Burnsville Minnesota 55306 www northerntool com Made in China...

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