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Ironwood BR23  |  User Manual

10

4.0 Assembly

To be assembled:

•  Rear extension fence and stops

•  Left and Right side fences 

•  45º fence

•  Drill bits

4.1 Rear Extension Fence and Stops

PARTS REQUIRED:

•  3 fence sections
•  2 connection rods
•  4 connection bars
•  4 flip stops
•  1 measurement tape

Rear extension fence and stops

45° Fence assembly

Left and 

right side 

fences

The rear aluminum fence is assembled using three sections: one 
49 ¼" (1250mm) section between two 34 ½" (875mm) fence 
extensions attached to the left and right of the center section. The 
aluminum fence has one beveled corner. The beveled corner is the 
mounting slot for the ruler and should be positioned forward for easy 
viewing. 

To assemble:

1.  Insert a connection rod halfway into the center hole at each end 

of the center back fence.

2.  Insert a connection bar into the T-slot at each end of the 

center back fence; leave approximately half the connection bar 
exposed.

3.  Tighten two set screws through the center back fence onto 

each connection bar. 

4.  Attach the two side fences to the connection rod at each end of 

the center back fence. 

5.  Tighten the connection bar set screws.

6.  Loosen the locking handle on the flip stops.

7.  Insert flip stops into the t-slot on the aluminum profile of the 

back fence.

8.  Slide the flip stops to the desired positions on the fence.

9.  Tighten the locking handles.

NOTE: A 3-meter measurement tape is included in the tool kit. The 
measurement tape can be mounted on the assembled back fence 
to provide accurate flip stop measurements over the entire length of 
the back fence.

Summary of Contents for BR23

Page 1: ...nd adjustments controls operation applications maintenance cleaning troubleshooting safety connect to power delivery and installation inspection pre operation cleaning assembly ream extension fence an...

Page 2: ...let 3 6 Level 3 7 Pre Operation Cleaning 4 0 Assembly 10 4 1 Ream Extension Fence and Stops 4 2 Left and Right Side Fences 4 3 45 Fence 4 4 The Mirror Image Device 4 5 Drill Bits 5 0 Connect to Power...

Page 3: ...ite www stilesmachinery com ironwood br 23 Machine Model_____________________________________________ Machine Serial Number______________________________________ 1 3 Features Three Quick Release pneum...

Page 4: ...ance between spindles 32mm Number of pneumatic clamps 3 Working space requirement w o extension fence 41 x 59 x 53 1040mm x 1510mm x 1350mm Dimensions of working table 215 8 x 37 550mm x 950mm Working...

Page 5: ...ctrical shock LABEL NO 1 LABEL NO 2 LABEL NO 3 WARNING Never use the BR23 for purposes other than its intended use Do not modify or remove any guards or other safety features Improper use or modificat...

Page 6: ...st connect the BR23 to the building power source Do not use extension cords Be sure that the electrical current of the power source is of the same characteristics as the 230 volt electrical system sup...

Page 7: ...department The machine will arrive fully crated and secured to a pallet Use a hand truck or fork lift to move the machine on its pallet as close to its final position as possible If you do not intend...

Page 8: ...your equipment you should inventory its parts Open and check the contents of all containers to ensure all tools hardware and accessories are included The tool kit should contain the following items 1...

Page 9: ...le wrench Use a bubble level along the length and width of the tabletop surface to check for level Use an adjustable wrench to adjust leveling bolts to level the machine Be sure to level the machine 3...

Page 10: ...o assemble 1 Insert a connection rod halfway into the center hole at each end of the center back fence 2 Insert a connection bar into the T slot at each end of the center back fence leave approximatel...

Page 11: ...he correct distance 5 Repeat steps 3 4 to adjust the length of another side Zero point adjustment The zero point has been set by factory before shipment Please do not adjust the zero point screw A if...

Page 12: ...cables through opening of terminal box 4 Connect the two power cables to terminals L1 and L2 and the yellow green ground wire to ground terminal 5 Replace the clear plastic insulator and the power bo...

Page 13: ...e is properly grounded Follow the grounding procedure indicated by the National Electric Code and local regulating authorities GUARDS Make certain that machine guards are in place and in good working...

Page 14: ...t which boring head drills into workpiece Right side of the machine A Emergency Stop B Air Supply Connection Compressed air connection point C Main On Off Switch Turns main power on and off D Foot Ped...

Page 15: ...the crank lever C to change position of the boring head observing the position on digital readout D 3 Once positioned as desired tighten the lock lever A Step 6 Set angle of boring head B C A D The s...

Page 16: ...oved to any point along the fence The fence has an integral measuring guide with magnifying lens for precision set up 1 Loosen the flip stop locking levers 2 Slide the flip stops to the desired positi...

Page 17: ...The workpiece must sit flat on the table without rocking Dust created by manufacturing activities may be harmful to your health Your risks from exposure may vary Always work in a well ventilated area...

Page 18: ...Ironwood BR23 User Manual 18 Joining at 0 90 Compound Machining Line Boring on Long Panel Using Extension Bar Boring for Hinge Installation...

Page 19: ...bricate the boring head using a grease gun and a non melting moly grease Apply no more than 6 grease gun strokes Spindle bearings are permanently lubricated and require no further lubrication Spindle...

Page 20: ...no air leaking among pipes Drills are burning wood Drill feed speed too fast Drill feed speed too low Dull tooling Improper tooling Slow down feed speed Speed up feed speed Sharpen or replace tooling...

Page 21: ...Ironwood BR23 User Manual 21 9 1 Air Circuit Diagram...

Page 22: ...Ironwood BR23 User Manual 22 9 2 Electrical Diagram...

Page 23: ......

Page 24: ...Stiles Machinery Inc 3965 44th St SE Grand Rapids MI 49512 p 616 698 7500 f 616 698 9411 www stilesmachinery com 2013 Stiles Machinery Inc Version A November 2013...

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