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Ironwood BR23  |  User Manual

16

Step 7:

 Position the workpiece hold-down clamps

Hold-down 
clamp

Hold-down 
assembly

Assembly 
lock lever

Hold-down 
lock lever

Position the hold-down clamps according to the dimensions of your 
workpiece to securely hold it in place while boring.

To accommodate workpiece thickness:

1.  Place the workpiece on the table under the hold-down clamps.

2.  Lower the hold-down clamps to within an inch of the surface of 

the workpiece.

3.  Lock the hold-down clamps in place.

To accommodate workpiece width:

1.  Loosen the lock lever for each hold-down to be adjusted.

2.  Move the hold-down(s) right or left to the optimal position to 

secure your workpiece.

3.  Tighten the lock levers.

NOTE: A minimum of two workpiece hold-down clamps should 
always be used when possible.

To reposition the hold-down assembly:

1.  Loosen the lock levers at each end of the assembly.

2.  Move the assembly forward or back as needed.

3.  Tighten the lock levers.

Adj Valve for Hold-Down: Normal pressure 3.5-4 kgs/cm2 is to 
reduce exhaust through the pressure plate and avoid O-ring cracked 
and licking the pressure. But if user takes hard drilling*, then the 
work piece would be removed easily. In this situation, please 
adjust the pressure to 5-6 kgs/cm2 to make machine have enough 
pressure to clamp the work piece.

*Hard drilling: Hard material work piece, thick work piece, drilling 
many holes at a time, etc.

 

Step 8:

 Position flip stops

Position the four flip stops on the fence according to the dimensions 
of your workpiece and the desired boring points. The stops can 
be moved to any point along the fence. The fence has an integral 
measuring guide with magnifying lens for precision set-up.

1.  Loosen the flip stop locking levers.

2.  Slide the flip stops to the desired positions on the fence.

3.  Tighten the locking levers.

Step 9:

 Position side profile fences

Right- and left-side profile fences are easily added or removed to 
accommodate various applications where referencing from the side 
is necessary.  

Step 10:

 Position rear fence

Position the rear fence in proper relation to the drill block for your 
application. 

1.  Loosen the locking handles on the rear fence. 

2.  Move the fence forward or back as needed according to the 

integrated scale.

3.  Tighten the locking handles when rear fence is in position.

Step 11:

 Set feed rate

Feed rate is determined by the type of wood and drilling operation. 
In general, hard woods require a lower feed rate; soft woods require 
a faster rate.

Turn the knob clockwise to reduce the feed rate for the boring head 
carriage. Turn counterclockwise to increase the feed rate. 

NOTE: If there is burning on a drill hole or chip out on a through-
hole, feed rate is too fast or too slow. Adjust as needed based on 
the material being machined.

Step 12:

 Select operation mode

Position 1 (hand symbol): Used when setting up the machine for 
drilling depth and position. The foot pedal activates the pneumatic 
movement of the boring head carriage into the desired position 
without spindle rotation. 

Position 2 (circular arrows): Used for normal machine operation. The 
foot pedal activates the pneumatic movement of both the workpiece 
hold-down clamp and the boring head carriage; the drill spindles will 
run automatically when the boring head carriage moves up/forward 
and stops when it is in a lowered/back position. 

Summary of Contents for BR23

Page 1: ...nd adjustments controls operation applications maintenance cleaning troubleshooting safety connect to power delivery and installation inspection pre operation cleaning assembly ream extension fence an...

Page 2: ...let 3 6 Level 3 7 Pre Operation Cleaning 4 0 Assembly 10 4 1 Ream Extension Fence and Stops 4 2 Left and Right Side Fences 4 3 45 Fence 4 4 The Mirror Image Device 4 5 Drill Bits 5 0 Connect to Power...

Page 3: ...ite www stilesmachinery com ironwood br 23 Machine Model_____________________________________________ Machine Serial Number______________________________________ 1 3 Features Three Quick Release pneum...

Page 4: ...ance between spindles 32mm Number of pneumatic clamps 3 Working space requirement w o extension fence 41 x 59 x 53 1040mm x 1510mm x 1350mm Dimensions of working table 215 8 x 37 550mm x 950mm Working...

Page 5: ...ctrical shock LABEL NO 1 LABEL NO 2 LABEL NO 3 WARNING Never use the BR23 for purposes other than its intended use Do not modify or remove any guards or other safety features Improper use or modificat...

Page 6: ...st connect the BR23 to the building power source Do not use extension cords Be sure that the electrical current of the power source is of the same characteristics as the 230 volt electrical system sup...

Page 7: ...department The machine will arrive fully crated and secured to a pallet Use a hand truck or fork lift to move the machine on its pallet as close to its final position as possible If you do not intend...

Page 8: ...your equipment you should inventory its parts Open and check the contents of all containers to ensure all tools hardware and accessories are included The tool kit should contain the following items 1...

Page 9: ...le wrench Use a bubble level along the length and width of the tabletop surface to check for level Use an adjustable wrench to adjust leveling bolts to level the machine Be sure to level the machine 3...

Page 10: ...o assemble 1 Insert a connection rod halfway into the center hole at each end of the center back fence 2 Insert a connection bar into the T slot at each end of the center back fence leave approximatel...

Page 11: ...he correct distance 5 Repeat steps 3 4 to adjust the length of another side Zero point adjustment The zero point has been set by factory before shipment Please do not adjust the zero point screw A if...

Page 12: ...cables through opening of terminal box 4 Connect the two power cables to terminals L1 and L2 and the yellow green ground wire to ground terminal 5 Replace the clear plastic insulator and the power bo...

Page 13: ...e is properly grounded Follow the grounding procedure indicated by the National Electric Code and local regulating authorities GUARDS Make certain that machine guards are in place and in good working...

Page 14: ...t which boring head drills into workpiece Right side of the machine A Emergency Stop B Air Supply Connection Compressed air connection point C Main On Off Switch Turns main power on and off D Foot Ped...

Page 15: ...the crank lever C to change position of the boring head observing the position on digital readout D 3 Once positioned as desired tighten the lock lever A Step 6 Set angle of boring head B C A D The s...

Page 16: ...oved to any point along the fence The fence has an integral measuring guide with magnifying lens for precision set up 1 Loosen the flip stop locking levers 2 Slide the flip stops to the desired positi...

Page 17: ...The workpiece must sit flat on the table without rocking Dust created by manufacturing activities may be harmful to your health Your risks from exposure may vary Always work in a well ventilated area...

Page 18: ...Ironwood BR23 User Manual 18 Joining at 0 90 Compound Machining Line Boring on Long Panel Using Extension Bar Boring for Hinge Installation...

Page 19: ...bricate the boring head using a grease gun and a non melting moly grease Apply no more than 6 grease gun strokes Spindle bearings are permanently lubricated and require no further lubrication Spindle...

Page 20: ...no air leaking among pipes Drills are burning wood Drill feed speed too fast Drill feed speed too low Dull tooling Improper tooling Slow down feed speed Speed up feed speed Sharpen or replace tooling...

Page 21: ...Ironwood BR23 User Manual 21 9 1 Air Circuit Diagram...

Page 22: ...Ironwood BR23 User Manual 22 9 2 Electrical Diagram...

Page 23: ......

Page 24: ...Stiles Machinery Inc 3965 44th St SE Grand Rapids MI 49512 p 616 698 7500 f 616 698 9411 www stilesmachinery com 2013 Stiles Machinery Inc Version A November 2013...

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