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Ironwood BR23  |  User Manual

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1.0 General Information

1.1 Thank You! 

Thank you for your purchase of the Ironwood BR23 construction 
boring machine. At Stiles Machinery, our goal is to ensure that you 
are fully satisfied with your purchase. This manual is provided so 
that you may properly assemble, operate, and maintain your BR23. 
Should you need help, our team of dedicated service personnel are 
available to answer your questions and provide any resource reco 
mmendations you may need.

Warranty and Support

All Ironwood machines are designed to meet the exacting standards 
demanded by craftsmen like you. Ironwood machines include a 
one (1) year parts warranty and two (2) years of free 24/7 technical 
support beginning at date of shipment. Standard technical support 
remains in effect for free for the lifetime of the machine thereafter. 
Warranty service work is not covered by manufacturer’s warranty. 
Stiles’ service team is available for an additional charge.

1.2 Before Contacting Stiles

Please have your machine model and serial number available when 
contacting Stiles Machinery with questions. The machine’s model 
and serial number are listed on the metallic plate located on the 
machine’s frame. 

Information regarding the electrical system and pneumatic supply 
are also listed on the metallic plate.

Machine information plate

Stiles Technical Support 
616.698.6615

Stiles Parts 
800.PARTS.80 (800.727.8780)

Website 
www.stilesmachinery.com/ironwood/br-23

Machine Model ____________________________________________

Machine Serial Number _____________________________________

1.3 Features

•   Three Quick Release pneumatic clamps firmly secure workpieces 

while boring and prevent operator injury

•   Clamp heads have a rubber coating to prevent workpiece 

damage

•  Machine controls are conveniently positioned

•   Digital readouts enable precise and consistent boring-unit 

positioning

•   Pneumatic tilting controls and tilt-lock allow quick and accurate 

boring-unit settings from 0-90º

•  23-spindle single-head boring unit 

•   Easily removable side-profile fences allow quick changeover from 

doweling for casegoods to System 32 line boring

•   3-meter extension fence enables boring of large workpieces.

•   Boring feed speed adjustment allows clean boring operations 

and superior boring quality

1.4 Intended Use

The Ironwood BR23 is designed for closet, casegood, and cabinet 
making. The machine is ergonomically designed for applications 
that require boring a long, straight row of up to 23 holes in a single 
stroke. Drill bits rise from beneath the workpiece for fast, clean, safe, 
boring. 

The BR23 allows System 32 line boring, with hole spacing of 32mm 
to facilitate the easy installation of dowels, brackets, hinges, cam 
fittings, shelf support, connecting screws, etc. The boring head 
carriage can be adjusted to a 90°, 45°, or 0-degree position. Holes 
can be bored in the faces or edges of the workpiece.

This robust boring machine allows quick set-up times, digital 
read-outs for improved accuracy, and a conveniently large working 
surface for applications.

Summary of Contents for BR23

Page 1: ...nd adjustments controls operation applications maintenance cleaning troubleshooting safety connect to power delivery and installation inspection pre operation cleaning assembly ream extension fence an...

Page 2: ...let 3 6 Level 3 7 Pre Operation Cleaning 4 0 Assembly 10 4 1 Ream Extension Fence and Stops 4 2 Left and Right Side Fences 4 3 45 Fence 4 4 The Mirror Image Device 4 5 Drill Bits 5 0 Connect to Power...

Page 3: ...ite www stilesmachinery com ironwood br 23 Machine Model_____________________________________________ Machine Serial Number______________________________________ 1 3 Features Three Quick Release pneum...

Page 4: ...ance between spindles 32mm Number of pneumatic clamps 3 Working space requirement w o extension fence 41 x 59 x 53 1040mm x 1510mm x 1350mm Dimensions of working table 215 8 x 37 550mm x 950mm Working...

Page 5: ...ctrical shock LABEL NO 1 LABEL NO 2 LABEL NO 3 WARNING Never use the BR23 for purposes other than its intended use Do not modify or remove any guards or other safety features Improper use or modificat...

Page 6: ...st connect the BR23 to the building power source Do not use extension cords Be sure that the electrical current of the power source is of the same characteristics as the 230 volt electrical system sup...

Page 7: ...department The machine will arrive fully crated and secured to a pallet Use a hand truck or fork lift to move the machine on its pallet as close to its final position as possible If you do not intend...

Page 8: ...your equipment you should inventory its parts Open and check the contents of all containers to ensure all tools hardware and accessories are included The tool kit should contain the following items 1...

Page 9: ...le wrench Use a bubble level along the length and width of the tabletop surface to check for level Use an adjustable wrench to adjust leveling bolts to level the machine Be sure to level the machine 3...

Page 10: ...o assemble 1 Insert a connection rod halfway into the center hole at each end of the center back fence 2 Insert a connection bar into the T slot at each end of the center back fence leave approximatel...

Page 11: ...he correct distance 5 Repeat steps 3 4 to adjust the length of another side Zero point adjustment The zero point has been set by factory before shipment Please do not adjust the zero point screw A if...

Page 12: ...cables through opening of terminal box 4 Connect the two power cables to terminals L1 and L2 and the yellow green ground wire to ground terminal 5 Replace the clear plastic insulator and the power bo...

Page 13: ...e is properly grounded Follow the grounding procedure indicated by the National Electric Code and local regulating authorities GUARDS Make certain that machine guards are in place and in good working...

Page 14: ...t which boring head drills into workpiece Right side of the machine A Emergency Stop B Air Supply Connection Compressed air connection point C Main On Off Switch Turns main power on and off D Foot Ped...

Page 15: ...the crank lever C to change position of the boring head observing the position on digital readout D 3 Once positioned as desired tighten the lock lever A Step 6 Set angle of boring head B C A D The s...

Page 16: ...oved to any point along the fence The fence has an integral measuring guide with magnifying lens for precision set up 1 Loosen the flip stop locking levers 2 Slide the flip stops to the desired positi...

Page 17: ...The workpiece must sit flat on the table without rocking Dust created by manufacturing activities may be harmful to your health Your risks from exposure may vary Always work in a well ventilated area...

Page 18: ...Ironwood BR23 User Manual 18 Joining at 0 90 Compound Machining Line Boring on Long Panel Using Extension Bar Boring for Hinge Installation...

Page 19: ...bricate the boring head using a grease gun and a non melting moly grease Apply no more than 6 grease gun strokes Spindle bearings are permanently lubricated and require no further lubrication Spindle...

Page 20: ...no air leaking among pipes Drills are burning wood Drill feed speed too fast Drill feed speed too low Dull tooling Improper tooling Slow down feed speed Speed up feed speed Sharpen or replace tooling...

Page 21: ...Ironwood BR23 User Manual 21 9 1 Air Circuit Diagram...

Page 22: ...Ironwood BR23 User Manual 22 9 2 Electrical Diagram...

Page 23: ......

Page 24: ...Stiles Machinery Inc 3965 44th St SE Grand Rapids MI 49512 p 616 698 7500 f 616 698 9411 www stilesmachinery com 2013 Stiles Machinery Inc Version A November 2013...

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