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Ironwood BR23  |  User Manual

5

1.6 Safety Considerations

For your safety, read these instructions thoroughly before you install 
and operate this machine. Always have these instructions available 
at the machine for reference. 

Observe all codes and regulations that apply to the installation and 
operation of this machine. 

Keep visitors at a safe distance from the work space. 

Keep children away from this and all machines. Childproof your work 
area!

Familiarize yourself with the safety notices used in this manual. 

 Caution

If cautions are ignored, personal injury and/or machine damage  
may result.

 WaRninG

If warnings are ignored, serious injury or death may result.

Warning Labels

This machine has warning labels attached to ensure safe operation. 
These warning labels are very important and should be kept clean 
and never be removed. If warning labels become damaged or lost, 
contact Stiles Machinery immediately for replacements. 

Label 1  Safety rules

Label 2  Air pressure warning

Label 3  Risk of electrical shock

LABEL NO. 1

LABEL NO. 2

LABEL NO. 3

 WaRninG

Never use the BR23 for purposes other than its intended use. Do 
not modify or remove any guards or other safety features. Improper 
use or modifications may affect your warranty or result in serious 
injury or death. 

Training

This machine is intended for use by authorized, well-trained 
operators only. 

Do not operate this machine until you have a complete working 
knowledge of the machine and have been properly trained for its 
safe operation, correct adjustment, and use. All operators should 
thoroughly read and understand this manual and the workings of 
this machine prior to operation.

It is essential that all operators be aware of the following:

•  The dangers associated with the operation of this machine

•   The use of personal protective equipment for ear and eye 

protection

•   The proper positioning the operator and operator’s hands relative 

to the drill bits and pneumatic clamps

•   The principles of machine operation, and proper use and 

adjustment of the fence and safety features

•  The correct selection of tooling for each operation

•  The safe handling of the workpiece when boring

•  The safe stacking of the workpiece before and after boring

Summary of Contents for BR23

Page 1: ...nd adjustments controls operation applications maintenance cleaning troubleshooting safety connect to power delivery and installation inspection pre operation cleaning assembly ream extension fence an...

Page 2: ...let 3 6 Level 3 7 Pre Operation Cleaning 4 0 Assembly 10 4 1 Ream Extension Fence and Stops 4 2 Left and Right Side Fences 4 3 45 Fence 4 4 The Mirror Image Device 4 5 Drill Bits 5 0 Connect to Power...

Page 3: ...ite www stilesmachinery com ironwood br 23 Machine Model_____________________________________________ Machine Serial Number______________________________________ 1 3 Features Three Quick Release pneum...

Page 4: ...ance between spindles 32mm Number of pneumatic clamps 3 Working space requirement w o extension fence 41 x 59 x 53 1040mm x 1510mm x 1350mm Dimensions of working table 215 8 x 37 550mm x 950mm Working...

Page 5: ...ctrical shock LABEL NO 1 LABEL NO 2 LABEL NO 3 WARNING Never use the BR23 for purposes other than its intended use Do not modify or remove any guards or other safety features Improper use or modificat...

Page 6: ...st connect the BR23 to the building power source Do not use extension cords Be sure that the electrical current of the power source is of the same characteristics as the 230 volt electrical system sup...

Page 7: ...department The machine will arrive fully crated and secured to a pallet Use a hand truck or fork lift to move the machine on its pallet as close to its final position as possible If you do not intend...

Page 8: ...your equipment you should inventory its parts Open and check the contents of all containers to ensure all tools hardware and accessories are included The tool kit should contain the following items 1...

Page 9: ...le wrench Use a bubble level along the length and width of the tabletop surface to check for level Use an adjustable wrench to adjust leveling bolts to level the machine Be sure to level the machine 3...

Page 10: ...o assemble 1 Insert a connection rod halfway into the center hole at each end of the center back fence 2 Insert a connection bar into the T slot at each end of the center back fence leave approximatel...

Page 11: ...he correct distance 5 Repeat steps 3 4 to adjust the length of another side Zero point adjustment The zero point has been set by factory before shipment Please do not adjust the zero point screw A if...

Page 12: ...cables through opening of terminal box 4 Connect the two power cables to terminals L1 and L2 and the yellow green ground wire to ground terminal 5 Replace the clear plastic insulator and the power bo...

Page 13: ...e is properly grounded Follow the grounding procedure indicated by the National Electric Code and local regulating authorities GUARDS Make certain that machine guards are in place and in good working...

Page 14: ...t which boring head drills into workpiece Right side of the machine A Emergency Stop B Air Supply Connection Compressed air connection point C Main On Off Switch Turns main power on and off D Foot Ped...

Page 15: ...the crank lever C to change position of the boring head observing the position on digital readout D 3 Once positioned as desired tighten the lock lever A Step 6 Set angle of boring head B C A D The s...

Page 16: ...oved to any point along the fence The fence has an integral measuring guide with magnifying lens for precision set up 1 Loosen the flip stop locking levers 2 Slide the flip stops to the desired positi...

Page 17: ...The workpiece must sit flat on the table without rocking Dust created by manufacturing activities may be harmful to your health Your risks from exposure may vary Always work in a well ventilated area...

Page 18: ...Ironwood BR23 User Manual 18 Joining at 0 90 Compound Machining Line Boring on Long Panel Using Extension Bar Boring for Hinge Installation...

Page 19: ...bricate the boring head using a grease gun and a non melting moly grease Apply no more than 6 grease gun strokes Spindle bearings are permanently lubricated and require no further lubrication Spindle...

Page 20: ...no air leaking among pipes Drills are burning wood Drill feed speed too fast Drill feed speed too low Dull tooling Improper tooling Slow down feed speed Speed up feed speed Sharpen or replace tooling...

Page 21: ...Ironwood BR23 User Manual 21 9 1 Air Circuit Diagram...

Page 22: ...Ironwood BR23 User Manual 22 9 2 Electrical Diagram...

Page 23: ......

Page 24: ...Stiles Machinery Inc 3965 44th St SE Grand Rapids MI 49512 p 616 698 7500 f 616 698 9411 www stilesmachinery com 2013 Stiles Machinery Inc Version A November 2013...

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