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Ironwood BR23  |  User Manual

6

2.0 Facility Preparation

Prior to uncrating your machine confirm that your location can 
accommodate the Ironwood BR23. Follow these guidelines:

2.1 Floor

•  The floor must be flat and level.

•   Although no special foundations are required, a concrete floor is 

recommended. 

•   All floors must have a load-bearing strength suitable for the 

machine weight of approximately 830 lbs (380 kg). 

•   The machine need not be anchored to the floor. However, if you 

decide to do so, purchase high quality anchor bolts appropriate 
to the floor construction and material.

2.2 Work Space

•  Provide adequate workspace surrounding the machine.

•  Provide proper non-glare, overhead lighting.

•  Avoid exposing to any environment where vibration is present.

•  Avoid exposing to direct sunlight or heat.

3'-0"

(900 mm)

3'-0"

(900 mm)

3'*

3'*

Machine clearance requirements*

*Actual clearance requirements on the sides depend upon the length 
of the workpiece to the machine.

2.3 Power

 WaRninG

A licensed electrician must connect the BR23 to the building power 
source.

•  Do not use extension cords.

•   Be sure that the electrical current of the power source is of the 

same characteristics as the 230-volt electrical system supplied 
with your machine. If other machine voltage capabilities are 
required, contact Stiles Machinery.

•  Provide access to a suitable power source.

BR23

Motor

3 hp

Motor Power

230v (single phase)

Amperage

22 amps

•   Ensure the machine is protected with an external over-current 

protective device per your local electrical codes.

•   Electrical equipment operating conditions: 

Air temperatures b41ºF (+5ºC) and +113ºF (+45ºC). 
Relative humidity not to exceed 50% at a maximum temperature 
of +113ºF (+45ºC).

•   Electrical equipment is designed and protected to withstand the 

effects of transportation and storage temperatures within a range 
of -13ºF (-25ºC) to +131ºF (+55ºC), and for short periods of time 
not exceeding 24 hours at up to +158ºF (+70ºC).

•   Ensure connection to factory ground system is wired correctly 

(IAW local electrical codes and NEC) and not connected to any 
electromagnetic interference source such as welders.

2.4 Compressed Air

This machine requires compressed air between 90-100 psi to 
operate. 

Summary of Contents for BR23

Page 1: ...nd adjustments controls operation applications maintenance cleaning troubleshooting safety connect to power delivery and installation inspection pre operation cleaning assembly ream extension fence an...

Page 2: ...let 3 6 Level 3 7 Pre Operation Cleaning 4 0 Assembly 10 4 1 Ream Extension Fence and Stops 4 2 Left and Right Side Fences 4 3 45 Fence 4 4 The Mirror Image Device 4 5 Drill Bits 5 0 Connect to Power...

Page 3: ...ite www stilesmachinery com ironwood br 23 Machine Model_____________________________________________ Machine Serial Number______________________________________ 1 3 Features Three Quick Release pneum...

Page 4: ...ance between spindles 32mm Number of pneumatic clamps 3 Working space requirement w o extension fence 41 x 59 x 53 1040mm x 1510mm x 1350mm Dimensions of working table 215 8 x 37 550mm x 950mm Working...

Page 5: ...ctrical shock LABEL NO 1 LABEL NO 2 LABEL NO 3 WARNING Never use the BR23 for purposes other than its intended use Do not modify or remove any guards or other safety features Improper use or modificat...

Page 6: ...st connect the BR23 to the building power source Do not use extension cords Be sure that the electrical current of the power source is of the same characteristics as the 230 volt electrical system sup...

Page 7: ...department The machine will arrive fully crated and secured to a pallet Use a hand truck or fork lift to move the machine on its pallet as close to its final position as possible If you do not intend...

Page 8: ...your equipment you should inventory its parts Open and check the contents of all containers to ensure all tools hardware and accessories are included The tool kit should contain the following items 1...

Page 9: ...le wrench Use a bubble level along the length and width of the tabletop surface to check for level Use an adjustable wrench to adjust leveling bolts to level the machine Be sure to level the machine 3...

Page 10: ...o assemble 1 Insert a connection rod halfway into the center hole at each end of the center back fence 2 Insert a connection bar into the T slot at each end of the center back fence leave approximatel...

Page 11: ...he correct distance 5 Repeat steps 3 4 to adjust the length of another side Zero point adjustment The zero point has been set by factory before shipment Please do not adjust the zero point screw A if...

Page 12: ...cables through opening of terminal box 4 Connect the two power cables to terminals L1 and L2 and the yellow green ground wire to ground terminal 5 Replace the clear plastic insulator and the power bo...

Page 13: ...e is properly grounded Follow the grounding procedure indicated by the National Electric Code and local regulating authorities GUARDS Make certain that machine guards are in place and in good working...

Page 14: ...t which boring head drills into workpiece Right side of the machine A Emergency Stop B Air Supply Connection Compressed air connection point C Main On Off Switch Turns main power on and off D Foot Ped...

Page 15: ...the crank lever C to change position of the boring head observing the position on digital readout D 3 Once positioned as desired tighten the lock lever A Step 6 Set angle of boring head B C A D The s...

Page 16: ...oved to any point along the fence The fence has an integral measuring guide with magnifying lens for precision set up 1 Loosen the flip stop locking levers 2 Slide the flip stops to the desired positi...

Page 17: ...The workpiece must sit flat on the table without rocking Dust created by manufacturing activities may be harmful to your health Your risks from exposure may vary Always work in a well ventilated area...

Page 18: ...Ironwood BR23 User Manual 18 Joining at 0 90 Compound Machining Line Boring on Long Panel Using Extension Bar Boring for Hinge Installation...

Page 19: ...bricate the boring head using a grease gun and a non melting moly grease Apply no more than 6 grease gun strokes Spindle bearings are permanently lubricated and require no further lubrication Spindle...

Page 20: ...no air leaking among pipes Drills are burning wood Drill feed speed too fast Drill feed speed too low Dull tooling Improper tooling Slow down feed speed Speed up feed speed Sharpen or replace tooling...

Page 21: ...Ironwood BR23 User Manual 21 9 1 Air Circuit Diagram...

Page 22: ...Ironwood BR23 User Manual 22 9 2 Electrical Diagram...

Page 23: ......

Page 24: ...Stiles Machinery Inc 3965 44th St SE Grand Rapids MI 49512 p 616 698 7500 f 616 698 9411 www stilesmachinery com 2013 Stiles Machinery Inc Version A November 2013...

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