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Ironwood DBR50  |  User Manual

17

Step 8:

 Position flip stops

Position the four flip stops on the fence according to the dimensions 
of your workpiece and the desired boring points. The stops can 
be moved to any point along the fence. The fence has an integral 
measuring guide with magnifying lens for precision set-up.

1.  Loosen the flip stop locking levers.

2.  Slide the flip stops to the desired positions on the fence.

3.  Tighten the locking levers.

Step 9:

 Position QuickSet rear fence

A:  37mm stop position
B:  44mm stop position

A

A

B

B

Position the rear fence in proper relation to the drill block for your 
application. 

1.  Loosen the locking handles on the rear fence. 

2.  Move the fence forward or back as needed.

3.  Tighten the locking handles.

Two stop-block positions enable quick and easy 37mm or 44mm 
setting:

1.  Depress the button on the manual release stop and move to  

the desired setting.

2.  Release the button.

3.  Repeat for the other stop.

Step 10:

 Set feed rates

Feed rates are determined by the type of wood and drilling 
operation. In general, hard woods require a lower feed rate; soft 
woods require a faster rate. Through-holes require a slower rise rate. 

To reduce the feed or brake rates for the boring head carriage, turn 
the rise rate and brake rate adjustment knobs clockwise for the front 
and rear boring head. Turn counterclockwise to increase the feed or 
brake rates. 

NOTE: If there is burning on a drill hole or chipout on a through-hole, 
feed rate is too fast or too slow. Adjust as needed based on the 
material being machined.

Step 11:

 Boring the workpiece

 WaRninG

Do not attempt to operate machine if you are not completely familiar 
with its operation. Obtain immediate advice from a supervisor, 
instructor, or other qualified personnel.

Use of this machine requires that you give your work your undivided 
attention, and careless acts or not paying close attention to work 
being performed may result in serious injury to yourself and/or 
others. Never operate this or any machine under the influence of 
drugs, alcohol, or any medication that may impair judgment. 

Do not bore warped wood. The workpiece must sit flat on the table 
without rocking. 

Dust created by manufacturing activities may be harmful to your 
health. Your risks from exposure may vary. Always work in a well-
ventilated area and wear safety approved, protective dust masks 
specifically designed to filter out microscopic particles. 

Once fences, depths, and rear boring head are properly set for 
operation:

1.  Turn on air supply and power supply to machine.

2.  Press control power on button.

3.  Place the workpiece in the desired reference position against 

the fences and/or flip stops.

4.  Bore your workpiece:

a.   If in manual mode, you should not bore the workpiece. 

Switch to automatic mode.

b.   If in automatic mode, press the foot pedal; the drill spindles 

will run automatically when the boring head carriage moves 
up/forward and stop when it returns to the lowered/back 
position.

5.  Remove the workpiece.

 WaRninG

Never remove the bored piece until the boring cycle is complete.

Summary of Contents for DBR50

Page 1: ...to power and air power connection air supply connection operation and adjustments machine operation maintenance delivery and installation inspection pre operation cleaning assembly extension fence and...

Page 2: ...osition 3 5 Remove Machine from Pallet 3 6 Level 3 7 Pre Operation Cleaning 4 0 Assembly 10 4 1 Extension Fence and Stops 4 2 Drill Bits 5 0 Connect to Power and Air 12 5 1 Power Connection 5 2 Air Su...

Page 3: ..._____________________________ 1 3 Features 2 independently operated drill blocks have 25 spindles on each head QuickSet rear fence function allows parallel adjustment of rear fence to drill block 6 Qu...

Page 4: ...f Boring Units 2 Pneumatic Clamps 6 Spindles per Boring Head 25 Center Distance Between Spindles 32mm Work Table Dimensions d x w 32 x 45 820mm x 1150mm Boring Depth 0 2 0 70mm Max Workpiece Thickness...

Page 5: ...NING Never use the DBR50 for purposes other than its intended use Do not modify or remove any guards or other safety features Improper use or modifications may affect your warranty or result in seriou...

Page 6: ...ource Do not use extension cords Be sure that the electrical current of the power source is of the same characteristics as the 230 volt or 460 volt 3 phase electrical system supplied with your machine...

Page 7: ...r fork lift to move the machine on its pallet as close to its final position as possible If you do not intend to install the machine immediately after delivery store it in a protected cool and dry loc...

Page 8: ...truck or fork lift to move the machine on its pallet to its final location If using a fork lift insert the forks as close as possible to the supports Make sure fork travel is clear of any obstacles o...

Page 9: ...bed below Do not use gasoline or other petroleum based solvents There is a risk of explosion and burning if these products are used Serious personal injury may occur Machine Surfaces After the machine...

Page 10: ...er hole at each end of the center back fence 2 Insert a connection bar into the T slot at each end of the center back fence leave approximately half the connection bar exposed 3 Tighten two set screws...

Page 11: ...ck into the spindle in the desired positions Make sure the pin inside the quick chuck is engaged with the notch on the spindle 3 Install drill bits into the other quick chucks in the same manner 4 Tig...

Page 12: ...rminals L1 and L2 E and the yellow green ground wire to ground terminal F 5 Replace the clear plastic insulator C and the power box cover B Remove terminal box covers Connect power and grounding wires...

Page 13: ...ne is properly grounded Follow the grounding procedure indicated by the National Electric Code and local regulating authorities GUARDS Make certain that machine guards are in place and in good working...

Page 14: ...drill block 7 Mode Selector switch Position 1 hand symbol Manual mode The boring head carriage will move pneumatically into the desired position without spindle rotation This position can be used to...

Page 15: ...d Front boring head brake speed Speed Control 1 Back Boring Head Rise Rate Turn the knob counterclockwise to increase the speed at which the back drill block travels up during the boring cycle Turn kn...

Page 16: ...right digital readout to set the boring depth for the back and front carriages The depths are displayed in millimeters mm on the integral digital readouts for both controls To adjust 1 Turn the crank...

Page 17: ...r chipout on a through hole feed rate is too fast or too slow Adjust as needed based on the material being machined Step 11 Boring the workpiece WARNING Do not attempt to operate machine if you are no...

Page 18: ...ead using a grease gun and a non melting moly grease Apply no more than 6 grease gun strokes Lubrication point for boring head Guide bars Spindle bearings are permanently lubricated and require no fur...

Page 19: ...application including rotation direction of tools and spindle Drills are chipping material on through hole boring Brake not switched on Brake speed too fast Brake worn Brake not adjusted in correct po...

Page 20: ...Ironwood DBR50 User Manual 20 9 1 Air Circuit Diagram...

Page 21: ...Ironwood DBR50 User Manual 21 9 2 Electrical Diagram...

Page 22: ...Ironwood DBR50 User Manual 22 9 2 Electrical Diagram Continued...

Page 23: ...Ironwood DBR50 User Manual 23 9 2 Electrical Diagram Continued...

Page 24: ...Ironwood DBR50 User Manual 24 9 2 Electrical Diagram Continued...

Page 25: ......

Page 26: ...Stiles Machinery Inc 3965 44th St SE Grand Rapids MI 49512 p 616 698 7500 f 616 698 9411 www stilesmachinery com 2013 Stiles Machinery Inc Version A September 2013...

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