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Ironwood DBR50  |  User Manual

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1.0 General Information

1.1 Thank You! 

Thank you for your purchase of the Ironwood DBR50 double-line 
boring machine. At Stiles Machinery, our goal is to ensure that you 
are fully satisfied with your purchase. This manual is provided so that 
you may properly assemble, operate, and maintain your DBR50. 
Should you need help, our team of dedicated service personnel 
are available to answer your questions and provide any resource 
recommendations you may need.

Warranty and Support

All Ironwood machines are designed to meet the exacting standards 
demanded by craftsmen like you. Ironwood machines include a 
one (1) year parts warranty and two (2) years of free 24/7 technical 
support beginning at date of shipment. Standard technical support 
remains in effect for free for the lifetime of the machine thereafter. 
Warranty service work is not covered by manufacturer’s warranty. 
Stiles’ service team is available for an additional charge.

1.2 Before Contacting Stiles

Please have your machine model and serial number available when 
contacting Stiles Machinery with questions. The machine’s model 
and serial number are listed on the metallic plate located on the 
machine’s frame. 

Information regarding the electrical system and pneumatic supply 
are also listed on the metallic plate.

Machine information plate

Stiles Technical Support 
616.698.6615

Stiles Parts 
800.PARTS.80 (800.727.8780)

Website 
www.stilesmachinery.com/ironwood/dbr-series

Machine Model ____________________________________________

Machine Serial Number _____________________________________

1.3 Features

•   2 independently operated drill blocks have 25 spindles on each 

head

•   QuickSet rear-fence function allows parallel adjustment of rear 

fence to drill block

•   6 Quick-Release pressure-controlled pneumatic clamps firmly 

secure workpieces and prevent injury

•  Rubber-coated clamping heads prevent workpiece damage

•  Convenient pivoting control box 

•   Adjustable feed and braking speeds for chip-free, through-hole 

operation

•  Digital readouts for accuracy

•   Analog scale (metric and U.S.) allows quick and easy calibration 

and are angled for easy viewing 

•   Second measurement scale is integrated in the rear fence for 

precise indexing

•  Work table has a large work area 

•  Compact finish ensures smooth workpiece movement

•   Reinforced drill blocks provide additional support for drilling small 

workpieces

•  Convenient built-in storage for up to 50 additional bits

•   Manual-release stops enable quick set ups for 37mm and 44mm 

settings 

1.4 Intended Use

The Ironwood DBR50 is designed for closet, casegood, and cabinet 
making. The machine allows easy boring of single or double rows. 
You can bore up to 25 holes in each row with just one stroke. 

The machine features two independently operated drill blocks for 
vertical drilling. Drill bits rise from beneath the workpiece for faster, 
cleaner, and safer boring. 

The DBR50 allows System 32 line boring, with hole spacing of 
32mm to facilitate the easy installation of dowels, brackets, hinges, 
cam fittings, shelf support, connecting screws, etc. 

Operators can choose auto or manual mode for repetitive drilling.

This robust, ergonomically designed boring machine allows quick 
set-up times, digital read-outs for improved accuracy, and a 
conveniently large working surface for various applications.

Summary of Contents for DBR50

Page 1: ...to power and air power connection air supply connection operation and adjustments machine operation maintenance delivery and installation inspection pre operation cleaning assembly extension fence and...

Page 2: ...osition 3 5 Remove Machine from Pallet 3 6 Level 3 7 Pre Operation Cleaning 4 0 Assembly 10 4 1 Extension Fence and Stops 4 2 Drill Bits 5 0 Connect to Power and Air 12 5 1 Power Connection 5 2 Air Su...

Page 3: ..._____________________________ 1 3 Features 2 independently operated drill blocks have 25 spindles on each head QuickSet rear fence function allows parallel adjustment of rear fence to drill block 6 Qu...

Page 4: ...f Boring Units 2 Pneumatic Clamps 6 Spindles per Boring Head 25 Center Distance Between Spindles 32mm Work Table Dimensions d x w 32 x 45 820mm x 1150mm Boring Depth 0 2 0 70mm Max Workpiece Thickness...

Page 5: ...NING Never use the DBR50 for purposes other than its intended use Do not modify or remove any guards or other safety features Improper use or modifications may affect your warranty or result in seriou...

Page 6: ...ource Do not use extension cords Be sure that the electrical current of the power source is of the same characteristics as the 230 volt or 460 volt 3 phase electrical system supplied with your machine...

Page 7: ...r fork lift to move the machine on its pallet as close to its final position as possible If you do not intend to install the machine immediately after delivery store it in a protected cool and dry loc...

Page 8: ...truck or fork lift to move the machine on its pallet to its final location If using a fork lift insert the forks as close as possible to the supports Make sure fork travel is clear of any obstacles o...

Page 9: ...bed below Do not use gasoline or other petroleum based solvents There is a risk of explosion and burning if these products are used Serious personal injury may occur Machine Surfaces After the machine...

Page 10: ...er hole at each end of the center back fence 2 Insert a connection bar into the T slot at each end of the center back fence leave approximately half the connection bar exposed 3 Tighten two set screws...

Page 11: ...ck into the spindle in the desired positions Make sure the pin inside the quick chuck is engaged with the notch on the spindle 3 Install drill bits into the other quick chucks in the same manner 4 Tig...

Page 12: ...rminals L1 and L2 E and the yellow green ground wire to ground terminal F 5 Replace the clear plastic insulator C and the power box cover B Remove terminal box covers Connect power and grounding wires...

Page 13: ...ne is properly grounded Follow the grounding procedure indicated by the National Electric Code and local regulating authorities GUARDS Make certain that machine guards are in place and in good working...

Page 14: ...drill block 7 Mode Selector switch Position 1 hand symbol Manual mode The boring head carriage will move pneumatically into the desired position without spindle rotation This position can be used to...

Page 15: ...d Front boring head brake speed Speed Control 1 Back Boring Head Rise Rate Turn the knob counterclockwise to increase the speed at which the back drill block travels up during the boring cycle Turn kn...

Page 16: ...right digital readout to set the boring depth for the back and front carriages The depths are displayed in millimeters mm on the integral digital readouts for both controls To adjust 1 Turn the crank...

Page 17: ...r chipout on a through hole feed rate is too fast or too slow Adjust as needed based on the material being machined Step 11 Boring the workpiece WARNING Do not attempt to operate machine if you are no...

Page 18: ...ead using a grease gun and a non melting moly grease Apply no more than 6 grease gun strokes Lubrication point for boring head Guide bars Spindle bearings are permanently lubricated and require no fur...

Page 19: ...application including rotation direction of tools and spindle Drills are chipping material on through hole boring Brake not switched on Brake speed too fast Brake worn Brake not adjusted in correct po...

Page 20: ...Ironwood DBR50 User Manual 20 9 1 Air Circuit Diagram...

Page 21: ...Ironwood DBR50 User Manual 21 9 2 Electrical Diagram...

Page 22: ...Ironwood DBR50 User Manual 22 9 2 Electrical Diagram Continued...

Page 23: ...Ironwood DBR50 User Manual 23 9 2 Electrical Diagram Continued...

Page 24: ...Ironwood DBR50 User Manual 24 9 2 Electrical Diagram Continued...

Page 25: ......

Page 26: ...Stiles Machinery Inc 3965 44th St SE Grand Rapids MI 49512 p 616 698 7500 f 616 698 9411 www stilesmachinery com 2013 Stiles Machinery Inc Version A September 2013...

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