Isel DSH-S, Assembly Instruction Manual

Page 1: ...its with Harmonic Drive RDH XS RDH S RDH M RSH S Assembly instruction with Installation instructions Maintenance instructions Declaration of incorporation for a drive system A partly completed machine as defined in the Machine Directive 2006 42 EC ...

Page 2: ...th fatal con sequences Warning caution Warning of possible minor injuries to persons of possible faults or de struction of the product or possible damage to property Not heeding the facts following this symbol text picture or table can result in serious damage to property Important information or note Important information or note on how the product works Readinig the safety guidelines Before comm...

Page 3: ...f this documentation January 2013 More documents from isel Germany AG Nothing is so good it can t be improved upon In accordance with this motto as the manufacturer we are constantly improving all our manuals including operating instructions and assembly instructions at considerable cost to ourselves We are committed to doing so since this is of benefit to both you as our customers and us We want ...

Page 4: ...ng general information 28 4 Assembly of the rotary unit 29 4 1 Mounting and adjustment instructions 29 4 2 Mounting the tailstock unit 30 5 Fault list 31 6 Technical specification 32 6 1 Mechanical data 32 6 2 Electrical data 35 7 Maintenance and cleaning 35 7 1 Maintenance instructions 35 7 2 Cleaning 35 8 Decommissioning disposal 36 9 CE Conformity 36 10 Service 37 11 Warranty 37 12 Declaration ...

Page 5: ...rs which are ready to install They are for use mainly in machining and positioning tasks in factory automation handling tech nology and light machinery construction These rotary units are available in different standard sizes with various gear reductions The options for horizontal or vertical positioning of the rotary axis on the RDH series mean users can build a wide variety of constructions to s...

Page 6: ...of 230 V AC 50 60 Hz 1 phase AC power supply It is preferable to use for the final stage of the mulitphase motor or the final stage of the iMD10 iMD20 servomotor the original power supply recommended by isel Germany AG primary power supply 230V AC secondary 48V DC Using a different inappropriate power supply renders the warranty null and void In addition using an inappropriate power supply entails...

Page 7: ...ersions may differ from the following versions If the product malfunctions or you are unclear about its operational status you should consult the rele vant operating instructions assembly instructions https www isel com en support downloads manuals html Here you will find instructions and information on how to check the functions you require remove the causes of a possible malfunction or have thes...

Page 8: ...ich almost forms a machine but which cannot fulfil any specific function on its own A drive system is a partly completed machine A partly completed machine is only intended to be installed into other machines or other partly completed machines or equipment or joined together with these to form a machine as defined in this directive The rotary units RDH RSH are intended for installation into a mach...

Page 9: ...earing The Flexspline FS a malleable cylindrical steel bushing with external gearing The Wave Generator WG an elliptical steel disk with a centric hub and thin section ball bear ings The powered elliptical Wave Generator WG deflects the Flexspline FS which is engaged with the internal gearing of the fixed Circular Spline CS across the ball bearings In turning the WG shifts the major axis of the el...

Page 10: ...f the functions using RDH M as an example Solid shaft 1 Harmonic Drive Motor 2 Aluminiummoulding shell 3 Drive module 4 Output flange solid shaft 5 Cover 6 Connection panel 7 Rotary shaft seal Hollow shaft 1 Harmonic Drive Motor 2 Aluminiummoulding shell 3 Drive module 4 Output flange hollow shaft with pipe penetration 5 Cover with penetration and shaft seal 6 Connection panel 7 Rotary shaft seal ...

Page 11: ...ock unit RE M Tailstock unit RE M Art No 269100 2100 1000 mm Art No 269100 2150 1500 mm Art No 269100 2200 2000 mm RDH S RDH S Solid shaft option RDH S Hollow shaft option RDH S with tailstock unit RE S Tailstock unit RE S Art No 269100 1020 200 mm Art No 269100 1030 300 mm Art No 269100 1040 400 mm Art No 269100 1050 500 mm ...

Page 12: ...il 2019 RDH XS RDH XS Solid shaftoption RDH XS with tailstock unit RE XS Tailstock unit RE S Art No 269100 0020 200 mm Art No 269100 0030 300 mm Art No 269100 0040 400 mm Art No 269100 0050 500 mm RSH S RDH XS with tailstock unit RE XS ...

Page 13: ...sheetfor RDH XS Dimension sheet for RDH XS tailstock unit RE XS Raster grid Spannfutter chuck Options L A Tailstock unit RE XS 200 mmm 325 117 Tailstock unit RE XS 300 mmm 425 217 Tailstock unit RE XS 400 mmm 525 317 Tailstock unit RE XS 500 mmm 625 417 ...

Page 14: ...U CC i 100 i 50 14 XXXXXX XXXX 1 Motor module 15 896010 8224 2 Single row groove ball bearings with sealing pads 608 2RS1 16 843400 0030 1 Shaft seal BABSL 45 58 7 Simrit 72 NBR902 17 616504 0722 1 Toothed belt HTD 3M CXP b 6 L216 Z 72 18 562015 4000 1 Inductive proximity switch Baumer IFFM08P37A6_L 19 582132 1 Magneticsensormounting 20 563005 1 Magneticsensor 21 898120 1218 1 Spieth pressure slee...

Page 15: ...owshaft tief deep Zentrieransatz Gehäuse centeringspigotcasing Lochkreis boltcircle Dimension sheet for RDH S tailstock unit RE S Raster grid Spannfutter chuck Options L A Tailstock unit RE S 200 mm 370 128 Tailstock unit RE S 300 mm 470 228 Tailstock unit RE S 400 mm 570 328 Tailstock unit RE S 500 mm 670 428 ...

Page 16: ...r module 11 632501 0002 1 Neodymium Block magnet 3 mm 12 562015 4000 1 Inductive proximity switch Baumer IFFM08P37A6_L 13 660510 3934 1 EZ3934 Magneticswitchmounting 14 563005 1 Magneticsensor 15 891101 0105 8 Pan head screw DIN 912 8 8 VA M3 x 10 16 891101 0101 8 Pan head screw DIN 912 8 8 VZ M3 x 10 17 891101 0301 8 Pan head screw DIN 912 8 8 VZ M3 x 30 18 891191 0065 10 Countersunk screw DIN 96...

Page 17: ...96010 6194 1 Single row groove ball bearings with sealing pads 626 2RS1 15 665330 1000 650200 0002 1 HarmDrive Motor HFUS 14 xx 2UH i 101 i 51 16 XXXXXX XXXX 1 Motor module 17 632501 0002 1 Neodymium Block magnet 3 mm 18 562015 4000 1 Inductive proximity switch Baumer IFFM08P37A6_L 19 660510 3934 1 EZ3934 Magneticswitchmounting EZ3934 20 563005 1 Magneticsensor 21 891101 0061 6 Pan head screw DIN ...

Page 18: ...elle hollowshaft tief deep Zentrieransatz Gehäuse centering spigot casing Lochkreis boltcircle Dimension sheet for RDH M tailstock unit RE M Raster grid Spannfutter chuck Options L A Tailstock unit RE M 1000 mmm 1110 624 5 Tailstock unit RE M 1500 mmm 1610 1124 5 Tailstock unit RE M 2000 mmm 2110 1624 5 ...

Page 19: ...02 12 660510 1000 660510 1001 1 HarmDrive Motor HFSU 14 xx 2UH i 101 i 51 13 XXXXXX XXXX 1 Motor module 14 632501 0002 1 Neodymium Block magnet 3 mm 15 660510 3934 1 EZ3934 Magneticswitch mounting EZ3934 16 563005 1 Magneticsensor 17 562015 4000 1 Inductiveproximityswitch 18 891102 0101 8 Pan head screw DIN 912 8 8 VZ M4 x 10 19 891102 0141 4 Pan head screw DIN 912 8 8 VZ M4 x 14 20 891102 0255 16...

Page 20: ... 1 Toothed belt CXP HTD 267 3M 9 Z89 13 660510 1001 660510 1000 1 HarmDrive Motor HFSU 14 xx 2UH i 101 i 51 14 XXXXXX XXXX 1 Motor module 15 632501 0002 1 Neodymium Block magnet 3 mm 16 660510 3934 1 EZ3934 Magneticswitchmounting EZ3934 17 563005 1 Magneticsensor 18 562015 4000 1 Inductive proximity switch Baumer IFFM08P37A6_L 19 891101 0141 6 Pan head screw DIN 912 8 8 VZ M3 x 14 20 891102 0255 1...

Page 21: ...itt steppermotorSchwenkbereich turingarea tief deep Servo servomotor Grundplatte baseplate Exploded view DSH S Item list RDH S Hollow shaft Pos No Item number Quan tity Name Drawing no 1 1 R5H S Counter bearing 2 1 R5H S Swivel unit 3 1 Rotary indexing table RDH S for RSH S ...

Page 22: ...65320 4385 1 EZ4385 Cover Counter bearing S EZ4385 3 665320 4369 1 EZ4369 Mount for counter bearing block S EZ4369 4 893400 0026 1 Shaft seal BABSL 25 35 6 Simrit 72 NBR902 5 1 Needle bearings NKI 20 16 6 891104 0205 5 Pan head screw DIN 912 8 8 VA M6 x 20 7 891054 0201 2 Allen screw DIN 933 M6x20 8 891190 0045 1 Countersunk screw DIN 965 4 8 VA M 2 5 x 4 9 891191 0065 2 Countersunk screw DIN 965 ...

Page 23: ...ombinationL 112 5 EZ4252 12 665320 4256 1 EZ4256 Limit switch module ring LS EZ4256 13 665320 4257 2 EZ4257 Adjustment ring LS with control disk EZ4257 14 665320 4258 2 EZ4258 Control disk EZ4258 15 665320 4259 1 EZ4259 Divider plate EZ5249 16 1 EZ4262 Cable fastening 17 2 EZ4263 Cable fastening Pipe 18 XXXXXX XXXX 1 Motor module 19 665330 1000 650200 0002 1 HarmDrive Motor HFSU 14 xx 2UH i 101 i ...

Page 24: ... screw DIN 965 4 8 VZ M 3 x 10 38 891122 0251 4 Pan head screw DIN 6912 A2 M 4 x 25 39 891591 0101 2 Roundhead screw DIN 7380 M 3 x 10 40 891592 0101 2 Roundhead screw DIN 7380 M 4 x 10 41 891541 0095 1 Self tapping screw DIN 7982 VA 2 9 x 9 5 42 893050 0001 6 Disk DIN 125 ST 3 2 43 893051 0001 4 Disk DIN 125 ST 4 3 44 891132 0085 2 Countersunk screw DIN 7991 VA M 4 x 8 Item number see page 26 Exp...

Page 25: ...8 563005 1 Magnetic sensor 19 896010 6194 1 Single row groove ball bearings with sealing pads 626 2RS1 20 893400 0027 1 Shaft seal BABSL 90 70 7 Simrit 72 NBR902 21 616504 0660 1 Toothed belt CXP HTD 318 3M 6 Z106 22 1 Pipe D10 d5 L 40 23 890365 0101 1 TE2770 4 Grubscrew M8x0 75 with 60 point TE2770 24 891371 0031 3 Grubscrew DIN 913 M 3 x 3 25 891101 0061 6 Pan head screw DIN 912 8 8 VZ M3 x 6 26...

Page 26: ...ervo motors BLDC are available for the rotary units RDH RSH as standard Drive module RDH XS RDH S RDH M RSH S Item no multiphase motor MS 045 HT X X X 398702 0002 MS 200 HT X 398701 0002 EC servo motor EC 42 brushless X X X 398703 0005 EC 60S brushless X 398703 0003 DC servo motor RE 40 brushed X X X 398700 0001 DC 100 brushed X 398700 0012 ...

Page 27: ...n assignment for brushless DC servo motors BLDC 48 V 400W Motor connector M23 9 pin 8 1 pin Encoder connector D sub 15 pin View of pin insertion on the plug in side 1 Motor phase U 2 Motor phase V 3 Motor phase W 4 24 V brake 5 GND brake 6 Protective earth PE Housing cable shield View of pin insertion on the plug in side 1 Hall signal A 2 5 V en coder Hall 3 Encoder track Z 4 Encoder track B 5 Enc...

Page 28: ...ivel unit securely to a suitable work surface Connect the encoder cable Connect the motor cable Switch the controls on and check that the rotary unit rotary swivel unit is working correctly Conduct a test run First with slow movement Then under operating conditions Incorrect assembly including loading on the axis system cabling or commissioning increases the risks Unauthorized individuals should n...

Page 29: ...any other suitable i e sturdy base Choose the location carefully so that the product cannot fall or be knocked over by any impact or tug on the cables C Rack mounting recommended Use the depression in the base body of the rotary unit to mount the rotary unit on your rack Use appro priate Pan head screws and the matching T nuts threaded rails accessories to secure it Make sure the mounting surfaces...

Page 30: ...tary unit and the pinole Secure the two guide shafts to the work surface with suitable screws Secure the position of tailstock unit RE S by also screwing the base plate of the tailstock unit to the work surface B First secure rotary unit RDH XS to the base plate of the tailstock unit 4x M5 Leave the screws loose at this stage Turn the rotary unit axial to the tailstock unit and tighten the screws ...

Page 31: ...Possible cause s Help Louder running sounds Dirt Lack of lubricating film Clean the rotary unit in the area around the seals Stiffness Dirt Incorrect tension Clean the rotary unit Alignment adjustment Impaired positioning accuracy or repeatability Overload Reduce load Important In unfavourable electromagnetic conditions the effects of EMC can cause faults Do not attempt to manipulate the controlle...

Page 32: ... repeatable peak torque Dynamic loading capacity C N 392 Static loading capacity C0 N 392 Weight Kg 2 3 Values for half step ping mode Technical specification RDH S Multiphase motor MS 045HT EC servo motor EC 42 brushless DC servo motor RE 40 brushed Reduction ratio 1 51 1 101 1 51 1 101 1 51 1 101 Nominal output speed rpm 4 2 22 11 22 11 at 1500 Hz 225 rpm at 1100 rpm at 1100 rpm Max output speed...

Page 33: ...peatable peak torque Dynamic loading capacity C N 21800 Static loading capacity C0 N 35800 Weight Kg 13 7 Values for half step ping mode Technical specification RSH S Multiphase motor MS 045HT EC servo motor EC 42 DC servo motor RE 40 Reduction ratio 1 51 1 101 1 51 1 101 1 51 1 101 Nominal output speed rpm 4 2 22 11 22 11 at 1500 Hz 225 rpm at 1100 rpm at 1100 rpm Max output speed rpm 24 12 59 30...

Page 34: ...m 1 100 RDH XS EC servo brushless 30kg 10kg 5Nm 5Nm 5Nm 59 rpm 1 50 RDH XS EC servo brushless 30kg 10kg 7Nm 7Nm 7Nm 30 rpm 1 100 RDH XS DC servo brushed 30kg 10kg 5Nm 5Nm 5Nm 70 rpm 1 50 RDH XS DC servo brushed 30kg 10kg 7Nm 7Nm 7Nm 35 rpm 1 100 Standard values may deviate depending on the application Performance data for drive bearing Rotary units RDH RDH M RDH S RSH S RDH XS Dynamic loading capa...

Page 35: ...e rotary units is limited to cleaning them of coarse dirt particles and contaminants The Harmonic Drive Motors are ex works lubricated with special isel grease No further basic lubrication is necessary before the axis system is started up Maintenance interval Maintenance work When necessary Clean the rotary unit 300 700 operating hours Visual check of seals attachments 2 years Replace toothed belt...

Page 36: ... waste disposal companies or on the Internet 9 CE Conformity The rotary units RDH RSH are classified as partly completed machines according to MD 2006 42 EC and therefore comply with CE guidelines see installation explanation of the manufacturer isel Germany AG As a partly completed machine the product does not carry the CE mark although it still conforms to the relevant European guidelines isel G...

Page 37: ...ity for damage caused by Inappropriate or improper use Faulty or negligent handling Failure to observe installation instructions and instructions on care as well as modifications or repairs carried out by users themselves The effects of chemical and physical influences and improper use on the surface of the materials e g damage from sharp objects We do not accept any liability for consequential da...

Page 38: ...chinery Electrical equipment of machines Part 1 General requirements The following additional EC Directives relevant to this product were applied Low Voltage Directive 2014 35 EC The technical documentation for this incomplete machine was produced according to Appendix VII Part B The manufacturer undertakes to pass on these technical documents to national authorities in elec tronic form on request...

Page 39: ... Assembly 29 C CE Conformity 38 Cleaning 36 Copyright 2 D Decommissioning 37 Deliverables 8 drive elements 10 F Fault list 31 Functions 9 I Installation instructions 9 O Operating environment 6 P Proper use 8 S Safety guidelines 6 Service 39 Symbols used 2 T Technical specification 32 W Warranty 40 ...

Page 40: ... 4 jaw chuck Ø 100 Item no 269061 2100 includingflange Tailstockunit RE S for RDH SX Item no 269100 1020 200mm Item no 269100 1030 300mm Item no 269100 1040 400mm Item no 269100 1050 500mm RDH M Chuck 3 jaw chuck Ø 125 Item no 269062 2125 4 jaw chuck Ø 125 Item no 269061 0125 including flange Aluminium T nut disk Ø 240 mm PT 25 Item no 269050 0240 Ø 365 mm PT 25 Item no 269050 0365 Aluminium rotar...

Page 41: ...50 mm Item no 269050 0150 14 2 A2 Miscellaneous Assembly instructions product identification no 970261 BE 0001 11 2011 Threadedinserts slidingnut Item number Comments Threadedinsert M6 Grid 50 209011 VE 3 piece x 1m Slidingnut M6 209001 0005 VE 100 pieces Slidingnut 2x M6 209002 0004 VE 50 pieces Slidingnut M5 209006 0001 VE 20 pieces Angled sliding nut 2x M6 209021 0003 VE 25 pieces Special angle...

Page 42: ...RDH XS RDH S RDH M DSH S 42 44 April 2019 Space for notes ...

Page 43: ...RDH XS RDH S RDH M DSH S 43 44 April 2019 Space for notes ...

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