Isuzu NOVOULTRA E6 2019, User Manual

Page 1: ...USER S MANUAL Revision No 01...

Page 2: ...r s manual in the vehicle continuously There may be modifications in the shape equipment and technical specifications as a result of our continuous efforts to improve our vehicles The information pict...

Page 3: ...Exits 9 3 CONTROLS AND INDICATORS 10 Front Control Panel 11 Air Conditioner Control Panel 15 Radio MP3 Player 16 Heater 16 Tachograph 18 Amplifier 20 Side Control Panel 20 Preheater Optional 23 Instru...

Page 4: ...Chamber Fire Extinguishing System 55 Engine Chamber Fire Detection System And Control Unit 57 5 SERVICE AND MAINTENANCE 60 Cleaning Vehicle 61 Towing Vehicle 62 Engine Oil 61 Engine Coolant 63 Transmi...

Page 5: ...1 INTRODUCTION 1...

Page 6: ...entry at the step level on the left There are type approval number VIN number maximum axle load sum maximum front axle load and maximum rear axle load on the identification plate VIN number includes...

Page 7: ...LINE M BUS GROUP 5 GVW OR CAPACITY RATING o INDEPENDENT FROM SEAT NUMBER 6 MODEL EXTENSION A DELUXE TYPE WITH AIR SUSPENSION L DELUXE TYPE WITH MECHANICAL SPRINGS B PUBLIC TRANSPORT TYPE 7 ENGINE MOD...

Page 8: ...te OPTIONS Apart from the standard features of the vehicle the following options may be applied to the vehicle when requested Central locking system Cruise control Tropical climate A C Retarder Fire e...

Page 9: ...uch hazardous wastes in accordance with environmental regulations Empty cans bottles or other articles rolling on the floor are extremely dangerous be sure that especially the floor around the driver...

Page 10: ...reflectors Provide other passengers to get off the vehicle and wait in a safe place Notify the nearest authorized service Under bad weather conditions visual angle reduces and slippery road surfaces i...

Page 11: ...7 2 GENERAL INFORMATION...

Page 12: ...er accessories can be used when the engine is closed ON The engine is automatically pre warmed After the engine starts the key stays in this position START The engine is started in this position The k...

Page 13: ...utside to open the door There is a red lock opening closing control on the door to open the door if there is any passenger in the vehicle when it is locked from the outside with the key Control is tur...

Page 14: ...10 3 CONTROLS AND INDICATORS...

Page 15: ...pressed the upper edge of the switch Reading Lamp Switch Switch works as two levels It opens on the first level when pressed the lower edge and if reading lamp switch on the service set is turned on...

Page 16: ...witch front fog lamps are activated They are deactivated when pressed once more When keyswitch is turned off fog lamps are deactivated Outside Mirror Resistance Switch Outside mirror heater is activat...

Page 17: ...ng conditions Dirty or damaged windscreen Poor light conditions such as insufficient illumination of the lane or strong glare Poor weather conditions such as snow ice heavy fog rain Missing worn faded...

Page 18: ...on 4 100 Retarder Power The retarder control does not automatically turn off at low speeds Do not forget to reset the lever to Position 0 when the vehicle is stationary or when the retarder is no long...

Page 19: ...Temperature may increase up to maximum 30 C When pressed the air conditioner is on set temperature decreases 1 C Temperature may decrease to at least 18 C Each pressing the fan button speed level inc...

Page 20: ...eed The lights turn off when pressed once more and blower fan stops While in summer position the blower is activated for air conditioning When the air conditioner is open if pressed position I a signa...

Page 21: ...ained When pressed once more red led position II lights with position I Valve is fully open in position II Heater operates at full capacity and it is in winter position When pressed again red led goes...

Page 22: ...be useful in achieving economic driving and optimum management of operations 1 Driver 1 Activity button and ejection button 2 Card slot 1 3 Driver 2 Activity button and ejection button 4 Card slot 2 5...

Page 23: ...19 1 Time 2 Operating mode 3 Speed 4 Driver 1 active 5 Driver 1 card symbol 6 Total kilometer 7 Driver 2 card symbol 8 Driver 2 active...

Page 24: ...backwards and lever must be locked at the lower position Lock latch on the lower part of the lever is slightly pulled upwards and lever is released frontwards to disengage the brake There is a warnin...

Page 25: ...ark on the switch towards the mirror to be adjusted and directing the switch right left upwards downwards Spot Light Switch Spot light on the front door is turned on when pressed the lower edge of the...

Page 26: ...ets a higher level and when pressed the higher edge of the switch the vehicle gets the normal driving level When the switch is turned on intermittent warning sound is activated Electrically Operated W...

Page 27: ...s Press the Shortpress button for less than 2 seconds Use the or button to set the temperature setpoint Press the button to confirm the temperature setpoint Press the Shortpress button for less than 2...

Page 28: ...indicator light Glow plug indicator light SVS indicator light Engine oil pressure warning light High beam indicator light ABS warning light yellow Exhaust brake indicator light Cruise control MAIN in...

Page 29: ...light Generator warning light Smoother warning light Hydraulic warning light Parking brake warning light ECONO mode indicator light 1st start mode indicator light Turn signal and hazard warning flashe...

Page 30: ...ion DisplayWarning Lights Normal voltage Abnormal voltage low Abnormal voltage high Speed limit Engine torque reduction Incorrect AdBlue Critical emission fail Overheat Can system error AdBlue refill...

Page 31: ...function PM level being checked for selectable DPD regeneration Manual regeneration of DPD in progress Air cleaner Push DPD switch Automatic regeneration of DPD DPD PM accumulation level Low fuel Tota...

Page 32: ...of DPD regeneration Engine oil and filter Transmission oil Clutch oil Fuel filter Power steering fluid Tire rotation Hour meter Speed warning Nighttime dimmer ASR is active Over speed Water separator...

Page 33: ...29 ASR failure Error...

Page 34: ...30 4 VEHICLE EQUIPMENT...

Page 35: ...red in cloth Leather upholstery is offered as an option There is a crew seat at the front door entrance Passenger seats may be laid backwards seats by the aisle may spread to the side The front right...

Page 36: ...ched Horn sounds when pressed the center of steering wheel DRIVER SIDE WINDOW Press the latch for opening the window and move the window in the direction of arrows ROLLER BLIND There is a roller blind...

Page 37: ...hen door is opened STOP article and the warning light turns off This button is near the double seat which is located across the rear door This button is on the rear door handrail PEDALS Brake Pedal Br...

Page 38: ...ted Off throttle control allows the retarder to be automatically engaged when the driver lets off the accelerator pedal Retarder control lever can be used to select the number of retarder stages that...

Page 39: ...D on the switch is lit When the system is not active the green LED on the switch is off The function of the system can be hindered or disabled by the following conditions Dirty or damaged windscreen P...

Page 40: ...to activate reading lamps on service sets Nozzles are opened by pressing the wings on air discharge nozzles to enable air discharge Wings may be moved backwards and forwards to adjust the amount of a...

Page 41: ...where the lift is located in Take the remote control Remote control is equipped with four push buttons one for each lift movement deploy stow lifting lowering clearly identified by icons Emergency pus...

Page 42: ...th locking device which can be driven by only one hand Close the cap and middle door after disabled passenger gets on the bus When the cap is closed light on the warning lens panel goes off CAUT ON Th...

Page 43: ...Disabled passengers who want to get off the bus inform the driver by pressing on this button Then lights on the warning lens panel and also audible warning activates Help the disabled passengers to ge...

Page 44: ...he backup lamps come on 2 Model With Smoother Smoother is a transmission system that allows the driver to move the vehicle from a standstill drive the vehicle with gears automatically changing and bri...

Page 45: ...e place the gearshift lever into N make sure the shift indicator indicates N pull up the parking brake lever and fully depress the brake pedal When moving the gearshift lever from N into D or R be sur...

Page 46: ...the shift indicator indicates D or R at the left upper portion release the parking brake release the brake pedal and then slowly press the accelerator pedal The vehicle starts moving as you depress t...

Page 47: ...ft of the shift indicator 1st Start Mode The vehicle normally moves off from a standstill in 2nd gear Use the 1st start mode when you need powerful torque to start the vehicle for example when it is h...

Page 48: ...44 ENGINE 1 Engine Oil Filling Plug 2 Fuel Filter 3 Vacuum pump 4 Fuel Pump 5 Transmission 6 Starter 1 Exhaust Manifold 2 Turbo Air Inlet 3 Generator 4 Engine Oil Sump...

Page 49: ...it may be useful to combine the use of the service brakes with the operation of the retarder to adapt the vehicle s speed to the road conditions particularly entering bends When tyre adhesion is poor...

Page 50: ...ecting the power to the retarder system make sure that all controls of the retarder are set to the OFF position Maintenance Interval x 1000 km 20 40 60 80 100 120 Retarder I I I I I I Carryout a full...

Page 51: ...S Electronic braking system has an infrastructure both electronic and pneumatic Brake system is controlled electronically in normal conditions Brake request from the driver is treated by the control u...

Page 52: ...from wearing It also reinforces the braking system under normal conditions Retarder system is deactivated when ABS function operates Safety functions do not operate brake performance decreases in the...

Page 53: ...m to slow down the vehicle in order to avoid the collision or to reduce the impact of collision AEBS is a requirement of General Safety Regulations and it is the user s responsibility to disable the s...

Page 54: ...ls ThestandardsequenceofacompleteAEBSreactionisasfollows Start of visual and audible warning FCW Application of tactile feedback HCW Short braking and activation of FCW Automatic start of emergency br...

Page 55: ...limits the maximum deceleration as the radar sensor is affected by reflections on the tunnel wall and can create greater false detection risks If any of the vehicle stability control functions are ac...

Page 56: ...sion fluid tank and the diesel exhaust emission fluid line going from tank to the injector with hot water DIESEL PARTICULATE DEFUSER DPD DPD reduces particulate matter PM in the exhaust emissions The...

Page 57: ...e idling control knob 4 Press the DPD switch 5 The PUSH DPD SWITCH message will stop flashing and change to a steady MANUAL REGEN message while the engine speed is automatically increased to start reg...

Page 58: ...oil compatible with the DPD Using oil other than Isuzu genuine engine oil compatible with the DPD would shorten the time between DPD filter cleaning and could increase fuel consumption For models con...

Page 59: ...the nozzles discharge the water mist The increased surface area of the water droplets produces an immediate cooling effect and displaces oxygen in the engine compartment smothering the fire 1 FIRE bu...

Page 60: ...re extinguishing system is activated 5 1 If the fire extinguishing system is activated Check whether there is flame in the engine chamber before opening the engine cover 5 1 1 If there is no flame Ope...

Page 61: ...the nozzles if necessary 3 Put on protective covers on the nozzles again 4 Mount the filled tanks and reengage the system For fire extinguishing system the extinguishing fluid should be replacedevery...

Page 62: ...of activity Immediately Use temperature 20o C the 60o C Moisture 98 U R until Fire extinguisher class A B C Grain size distribution 0 5 4 micron Electrical conductivity 0 20KV Corrosiveness Absent The...

Page 63: ...he cable should not pass through sharp points and bend too much In addition in order to prevent direct contact of the linear cable to the outer surfaces the assembly should be made of clips rods spira...

Page 64: ...60 5 SERVICE AND MAINTENANCE...

Page 65: ...ept for engine area do not leave the extra water on the vehicle after cleaning remove the extra water with a cloth or washleather Do not wash your vehicle under hot sunlight Keep the inside of mudguar...

Page 66: ...rod oil dipstick and wipe off any oil on the oil dipstick with a clean cloth 2 Reinsert the oil dipstick fully and then gently remove it 3 If the oil level is between the Inspection MAX and MIN marks...

Page 67: ...oil filler cap Start the engine 5 minutes after refilling it with the new oil and let it idle While the engine is idling check to see if any oil leaks around the oil filter or drain plug 10 Shut off t...

Page 68: ...tc it is recommended to use directly 50 50 Pre diluted product which is already diluted to 50 concentration Engine Coolant Quantity The quantity of engine coolant is indicated below for your use as a...

Page 69: ...und where the vehicle is parked that would indicate there is a leak Contact your Isuzu Service when you discover leaks Adding Engine Coolant When the engine coolant level is too low open the cap on th...

Page 70: ...the engine Cleaning the Radiator Core and Intercooler Core Cooling efficiency is compromised when there is dirt or dust plugging air passages in the radiator core and intercooler core It also could c...

Page 71: ...l the level of the engine coolant no longer decreases 5 If the vehicle is not equipped with an air bleeder plug and exhaust gas recirculation EGR cooler close the radiator cap If the vehicle is equipp...

Page 72: ...the vehicle is equipped with a heater turn the temperature control to the maximum setting and make sure that hot air comes out 10 Let the engine idle for 5 minutes and then stop the engine 11 After c...

Page 73: ...lug s to discharge the oil into the container 3 After installing the drain plug s by tightening it to the specified torque 39 Nm refill the transmission with new oil through the oil level plug hole up...

Page 74: ...POWER STEERING FLUID The power steering wheel fluid level must be checked and it must be changed according to the Maintenance Schedule Checking the Power Steering Fluid Level The fluid level is corre...

Page 75: ...the hydraulic system Follow the steps below to bleed the system 1 Apply the parking brake firmly and chock the rear wheels 2 Apply the head of the jack to the jacking point firmly 3 Raise the vehicle...

Page 76: ...n through the drain plug Tighten the air bleed plug 2 Disconnect the water separator switch connector 3 Use a tool like a 29 mm 1 14 in socket wrench to turn the hexagonal part at the bottom of the el...

Page 77: ...system Chassis side Fuel Filter Model with Pre fuel Filter Only 1 Loosen the drain plug at the bottom of the bowl to drain the fuel inside the filter Self bleeding type 2 Turn the filter element cartr...

Page 78: ...the chassis side pre fuel filter primary filter and place the other end of the hose inside a container to receive the drained fluid 2 Loosen the drain plug water will be discharged through the plug T...

Page 79: ...nd engine side fuel filter Also check that the water separator fuel filter warning light stays off Clean off any fuel that has adhered to the vehicle body Starting the engine immediately after drainin...

Page 80: ...t sunlight When stored the expiration date of diesel exhaust emission fluid varies depending on the temperature of the storage location Contact your service for details When refilling Do not put anyth...

Page 81: ...fined by the vehicle manufacturer must be used Brake discs must be controlled when changing linings and they must also be changed if necessary Or else brake performance may be affected negatively FAN...

Page 82: ...equires the tension be adjusted more accurately than is required with conventional V belts Inappropriate tension could cause the belt to make noise or break When the fan belt is damaged electricity is...

Page 83: ...ocated on the right side of the vehicle in the area just behind of the front wheel There are two filters on this area while small one provides air to the compressor on the engine bigger one is used on...

Page 84: ...g the Air Cleaner Element Engine Intake 1 Unfasten the three clips and remove the air cleaner cover 2 Remove the air cleaner element by pulling it out toward you 3 Remove the dirt that has accumulated...

Page 85: ...ty 1 When dry dust has adhered to the element a Blow compressed air at a pressure of up to 690 kPa against the inside of the element while turning it to remove the dust b Check to see if the element h...

Page 86: ...lean damp cloth or vacuum cleaner 3 Clean the gasket sealing surfaces of the housing removing any hard built up dust patterns 4 Inspect the old element for uneven patterns of dirt If on the clean side...

Page 87: ...unction of air dryer is to adjust the air system pressure and decrease the moisture and air in the air pressed from the compressor Dryer has a heater that prevents freezing in cold weather which is ac...

Page 88: ...senger side 2 Open the cap and fill the tank with windshield washer fluid to the opening Windshield Wiper Blades Removal 1 Pull the wiper arm up to the vertical position 2 While pressing the wiper bla...

Page 89: ...arm WHEELS AND TYRES The wheels have a major influence upon the safety and comfort of driving If any wheel fall off the vehicle it not only causes the vehicle to break down on the road and block other...

Page 90: ...bar psi Front Rear Front Rear 215 75R17 5 215 75R17 5 7 102 7 102 If you drive on under inflated or flat tyres the wheel bolts will be placed under excessive stress Under such conditions the bolts ma...

Page 91: ...f the jack to the jacking point 3 Raise the vehicle enough so that the tyre not quite clear of the ground 4 Using the wheel nut wrench loosen the wheel nuts just enough so that the wheel remains stabl...

Page 92: ...to wheel mating surfaces and wheel nut seating surfaces tapered surfaces of the disc wheel and from the threads of the wheel studs and nuts 4 Install the wheel while aligning the stud holes in the dis...

Page 93: ...g the Jack 1 Before raising the vehicle pull the handbrake and gear 2 The jack must be placed on a flat solid surface 3 Place the jack below the vehicle in upright position 4 Use jack handle to raise...

Page 94: ...forming the authorized service in case of accident Regular maintenance in authorized service To drive your vehicle safely and at minimum cost it is essential to have your vehicle regularly inspected I...

Page 95: ...looseness in exhaust pipe exhaust brake and their mounting I I I I I I or every12 months Damage to air intake ducts CLUTCH I I I I I I or every12 months Clutch fluid I R I R I R or every24 months Smo...

Page 96: ...leaks I I I Shock absorber mounting looseness I I I WHEELS Wheel nuts and wheel bolts T T T T T T or every12 months Disc wheel damage I I I I I I or every12 months Wheel hub bearing grease rear axle o...

Page 97: ...93 6 TECHNICAL INFORMATION...

Page 98: ...kg Gross vehicle mass max 9800 Empty mass 6000 6740 Front axle capacity 3400 Rear axle capacity 6400 Engine Model ISUZU 4HK1E6 Euro VI Type Commonrail Turbo dizel intercooler Number of cylinders 4 Eng...

Page 99: ...ons Front Parabolic steel alloy leaf springs Rear Air springs Brake system Front Rear Disc Disc System Full air brake system with EBS and ABS dual circuit automatic adjuster Parking brake Air actuated...

Page 100: ...CATIONS DEFINITION CAPACITY VISCOSITY OIL GRADE API OIL GRADE ACEA Engine oil 12 6 lt with oil filter 10 6 lt without oil filter 10W 30 10W 40 CJ4 E9 Transmission oil 4 4 lt 5W 30 5W 40 CH4 CI4 E4 E7...

Page 101: ...7 LIST OF FOREIGN DISTRIBUTORS 96...

Page 102: ...23 8061930 GREECE Petros Petropoulos S A 96 104 Iera Odos 122 10 Athens 30 210349 92 00 HUNGARY Anadolu Rom Hungary 1135 Budapest Robert Karoly Ket 96 98 36 703730637 ISRAEL Universal Trucks Israel Lt...