ItaldibiPack LEONARDO SP, Instruction Manual

Page 1: ...93549494 www italdibipack com info italdibipack com English translation of original Italian instructions Edition 01 2018 Revision 00 18 Before using the machine read this Instruction Manual carefully...

Page 2: ...y foreseeable misuse 3 01 Main parts of the machine Technical characteristics 3 02 Controls 3 03 4 Machine Installation Unpacking the machine Moving and positioning the machine 4 01 Charging the batte...

Page 3: ...es a hazard with risk of injury of the user including fatal injuries Pay the utmost attention to text marked with this symbol Caution Warns of possible damage to the machine or other property of the u...

Page 4: ...t to make changes to the instruction manual without notice Any change addition or removal of machine elements components functions or cycles carried out without prior agreement with ITALDIBIPACK S p A...

Page 5: ...following a forced stoppage Maintenance mechanic A skilled technician capable of running the machine under normal conditions and operating it with safety devices disabled working on mechanical compone...

Page 6: ...CE plate is affixed to the machine mast as shown alongside and it bears indelible information concerning the machine CE MARK The EC DECLARATION OF CONFORMITY is included in the accompanying documenta...

Page 7: ...contains a list of the European Directives and standards applicable to the machine Directive Standard Description 2006 42 CE Machinery Directive 2014 35 EU Safety Low Voltage Directive 2014 30 EU Ele...

Page 8: ...ed any damage in transit or for other reasons If you find any damage or note any missing parts inform the shipping agent or ITALDIBIPACK S p A immediately giving full details of the problem IN ANY COM...

Page 9: ...environment 2 Machinery Directive The expression machinery directive refers to EUROPEAN COUNCIL DIRECTIVE 2006 42 EC 3 Machine The machine is the functional unit composed of control unit processing u...

Page 10: ...eed inside the protected space with safety guards closed In this case the start signal is generated from the main control panel 12 Machine management Machine management is the set of operations that t...

Page 11: ...r loosened parts check also that the control unit components are intact Check that the input voltage indicated on the CE plate matches the rated voltage of the electrical power supply Check that the s...

Page 12: ...at fails must be repaired or replaced immediately Unauthorized use of commercially available parts and accessories forming part of protections and safety devices could cause malfunctions to occur and...

Page 13: ...ystems safety cut outs required by statutory legislation in force in the country of installation protective earthing system in compliance with CEI 64 8 adequate lighting in compliance with EN 60204 1...

Page 14: ...Contact your nearest service centre or alternatively address enquires to the company headquarters in Italy Instructions for ordering spare parts Through time certain parts of the machine subject to w...

Page 15: ...he machine the use of accessories to alter the operation of the machine and the use of production material other than the materials recommended herein may constitute a safety hazard SAFETY General inf...

Page 16: ...work area of the machine wear the appropriate personal protective equipment for the tasks to be performed Clothing must be close fitting To avoid mechanical risks such as entrapment drawing in etc IT...

Page 17: ...e with black wording and black border on yellow background Prohibition Circular shape with black wording on white background and red diagonal stripe and border Mandatory action Circular shape with whi...

Page 18: ...dual risk of crushing hands Fig 2 The risk results from leaving the fingers between the machine frame and the guard Pay the maximum attention when the machine is moving The danger sign is affixed to t...

Page 19: ...e machine The maintenance electrician must therefore perform troubleshooting on the components to identify the type of fault NOTE To reset the emergency stop function turn the button mushroom head in...

Page 20: ...eration of the machine is semiautomatic because film attachment detachment and cutting at cycle end are performed by an operator The machine is composed of a mast machine body two drive wheels one tra...

Page 21: ...e pallet 11 Safety bumper 2 3 1 8 9 4 10 11 6 7 5 Technical Characteristics LEONARDO SP LEONARDO SP 2700 Machine dimensions L x W x H 1320 x 1080 x 1320 x 1080 x 2200 mm 2700 mm Fixed mast max wrappin...

Page 22: ...utton to power the machine on off 5 START button start cycle 6 ENTER button settings input 7 ESC button quit settings and reset error messages 8 6 program selection save buttons Figure 7 1 Forward mov...

Page 23: ...achine in transit Take special care with the unpacking operations because some machine parts are made of plastic that is not designed to withstand violent impact The stretch wrapper robot is shipped f...

Page 24: ...ains to charge the batteries comply with the information shown by the battery charge indicator lights do not allow the battery voltage to drop excessively before recharging 23 V recommended but anyway...

Page 25: ...luminate the display will show the software number followed by the currently active program number The machine is now ready for use The software number remains on the display for the time necessary fo...

Page 26: ...d use the forward reverse buttons Fig 16 to move the machine in all directions Operator protection device If the machine comes into contact with the operator during reverse travel the front safety bum...

Page 27: ...d falling while it is being unwound the cone should never be overtightened because it is NOT responsible for braking the roll Film threading Run the film through the path shown in the following diagra...

Page 28: ...ngside will appear Press ENTER to go to the next screen MENU programs times language Press the button to move the cursor to the language function Press the or buttons to move the cursor to the require...

Page 29: ...ters will appear on the display HORIZ SPEED Uneditable Value 99 VERTICAL SPEED Editable shows film carriage up and down movement speed Change the value to increase or decrease the film overlap Recomme...

Page 30: ...itable Default value Allows the up down movement motor power input voltage to be recorded so that the film carriage remains at a standstill during the reinforcing wraps T ERROR 1 Editable Default valu...

Page 31: ...a wrapping program by pressing one of the buttons MEM 1 MEM 2 etc corresponding to the saved programs If no choice is made the robot will use the last active program or the default program MEM 1 The...

Page 32: ...rip the machine will stop and the message EMERGENCY STOP will appear on the display After removing the cause of the emergency stop press the START button to restart the cycle STOPPING To stop the robo...

Page 33: ...leared by pressing the ESC button check the metal bumper strips remove any traces of rust and check the position of the red mushroom head button CAUTION DO NOT SWITCH the machine off from the key sele...

Page 34: ...battery voltage decreases excessively the onboard battery charger electronic type will be unable to charge the batteries In this case the machine cover must be removed and the batteries must be charge...

Page 35: ...ected Competences of qualified personnel To meet the requirements for ever increasing skill levels in the field of maintenance on automated production machinery maintenance personnel must be aware of...

Page 36: ...not inhale solvent vapours Never use water jets to extinguish electrical fires use CO2 fire extinguishers Replacement parts To ensure that the system remains in perfect working order it is essential t...

Page 37: ...ing non aggressive and non abrasive cleaning fluid such as glass cleaner Cleaning the carriage guide rollers Once a week check the rollers for any trapped dirt or scraps of film Fig 28 that could resu...

Page 38: ...working properly Fig 30 Once a month check that the safety bumper Fig 31 is working correctly Motors check Once a month check that the MOTORS inside the machine Fig 32 are working correctly To remove...

Page 39: ...e case of faults replace the light bulb immediately Discharge to ground The metal chain shown in Figure 35 allows any electrostatic charges to be discharged to ground Periodically check to ensure the...

Page 40: ...ng the distance accurately Correct distance 1 2 mm If the proximity sensors are faulty replace them immediately with original ITALDIBIPACK components Adjusting the photocell and checking its efficienc...

Page 41: ...specific major servicing tasks concerning the machines in the line that is the subject of this manual refer to the related operating and maintenance manuals accompanying this documentation Troubleshoo...

Page 42: ...any hazards created by the surroundings Disconnect the power cable from the main power switch and remove it Dismantle the machine electrical and electronic panels Dismantle the guards Disassemble the...

Page 43: ...or fitters provided shall be entirely at the customer s expense The supplier is responsible for defects deriving from normal use of the machine The supplier is not responsible for defects deriving fr...