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PETROL GENERATOR GT SERIES OPERATOR’S 

MANUAL

TRADE SERIES

MAINTENANCE

Never store a generator with fuel in the tank 
indoors or in a poorly ventilated area where 
the fumes can come in contact with an ignition 
source such as a: 1) pilot light of a stove, 
water heater, clothes dryer or any other 
gas appliance; or 2) spark from an electric 
appliance.

WARNING

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!

BATTERY REPLACEMENT

CLEANING THE GENERATOR

STORING THE GENERATOR

1.  Remove the spark plug wire from spark plug.
2.  Loosen and remove the bolt on the battery hold 

down plate and swing the plate out.

3.  Tip the battery forward slightly to access battery  

cables.

4.  Disconnect the black negative (-) battery cable 

from the battery first.

5.  Disconnect the red positive (+) battery cable 

second and remove the battery.

Proper care should be taken to prepare the 
generator for any storage.
1.  Make sure the Engine Switch is switched to 

STOP so the generator does not draw power 
from battery.

2.  Clean the generator as outlined in Cleaning the 

Generator.

3.  Drain all petrol from the fuel tank as best as 

possible.

4.  With the fuel shut off valve open, start the 

engine and allow the generator to run until 
all the remaining petrol in the fuel lines and 
carburetor is consumed and the engine shuts 
off.

5.  Close the fuel shut off valve.
6.  Drain the remaining gas in the carburetor float 

bowl outlined in Draining Carburetor Float Bowl 
on page 20.

7.  Change the oil (see Changing Engine Oil on 

page 22).

8.  Remove the spark plug (see Spark Plug 

Maintenance on page 23) and place about 1 
tablespoon of oil in the spark plug opening. 
While placing a clean rag over the spark plug 
opening, slowly pull there coil handle to allow 
the engine to turn over several times. This will 
distribute the oil and protect the cylinder wall 
from corroding during storage.

9.  Replace the spark plug (see Spark Plug 

Maintenance on page 23).

10. Move the generator to a clean, dry place for 

storage.

6.  Install the new battery into the generator frame. 

Battery must meet specifications in table below 
to work properly.

7.  Connect the red positive (+) battery cable to the 

battery first.

8.  Connect the black negative (-) battery cable to 

the battery second.

9.  Install the battery hold-down plate using the 

nuts removed in step 2.

10. Install the spark plug wire onto spark plug.

It is important to inspect and clean the generator 
after every use.

Clean All Engine Air Inlet and Outlet Ports

Make sure all engine air inlet and outlet ports are 
clean of any dirt and debris to ensure the engine 
does not run hot.

Clean All Engine Cooling Fins

Use a damp rag and a brush to loosen and remove 
all dirt on or around the engine’s cooling fins.

Clean All Alternator Cooling Air Inlets and 

Exhaust Ports

Make sure the cooling air inlets and exhaust 
ports of the alternator are free of any debris and 
obstructions. Use a vacuum cleaner to remove 
dirt and debris stuck in the cooling air inlets and 
exhaust ports.

General Cleaning of the Generator 

Use a damp rag to clean all remaining surfaces.

Never apply any side load or move the spark 
plug laterally when removing the spark plug. 
Applying a side load or moving the spark plug 
laterally may crack and damage the spark plug 
boot.

NOTICE

Petrol stored for as little as 60 days can go 
bad, causing gum, varnish and corrosive 
buildup in fuel lines, fuel passages and the 
engine. This corrosive buildup restricts the flow 
of fuel, preventing an engine from starting after 
a prolonged storage period.

NOTICE

25

www.itmtools.com.au

Summary of Contents for GT Seris

Page 1: ...com au Ver 1 0 OPERATOR S MANUAL PETROL GENERATOR GT SERIES Models GT2800 GT3500 GT4000 GT6800 GT8100 TRADE SERIES TO PREVENT SERIOUS INJURY OR DAMAGE TO YOU GENERATOR READ AND UNDERSTAND ALL WARNINGS AND INSTRUCTIONS BEFORE USE ...

Page 2: ...t to ITMS or agreed repair agent which shall be the buyer s sole and exclusive remedy for defective goods ITMS accepts no additional liability pursuant to this guarantee for the costs of travelling or transportation of the product or parts to and from ITMS or the service agent or dealer such costs are not included in this warranty Our goods come with guarantees which cannot be excluded under the A...

Page 3: ... Time 50 Load 19 Hours 16 Hours 14 Hours 13 Hours 12 Hours DC Power 12V 8 3A 12V 8 3A 12V 8 3A 12V 8 3A 12V 8 3A AC outlets 2 x 15A 2 x 15A 2 x 15A 2 x 15A 2 x 15A Start System Recoil Recoil Electric Electric Electric Pure Sine Wave THD 5 THD 5 THD 5 THD 5 THD 5 Alternator AVR AVR AVR AVR AVR Circuit Breaker Yes Yes Yes Yes Yes Residual Current Device RCD No No No No No Low Oil Sensor Yes Yes Yes ...

Page 4: ...cal output drops there is sparking flames or smoke coming from the generator or if the receptacles are damaged Never use the generator to power medical support equipment Always remove any tools or other service equipment used during maintenance from the generator before operating Petrol and petrol vapors are extremely flammable and explosive under certain conditions Always refuel the generator out...

Page 5: ...ate the generator with damaged missing or broken parts Do not modify the generator in any way Modifications can create serious safety hazards and will also void the warranty Never attempt to modify the generator speed setting The generator speed is preset for safe and optimal performance of the generator If speed needs adjusting it must be done by factory authorised personnel Never attempt to conn...

Page 6: ...sides of the carton to remove the generator WHAT COMES IN THE BOX Manual Wireless Remote Starter 1 if any Spark Plug Socket Wrench 1 Battery Charger 12V 8 3A output 1 Wheel Kit Accessories Box if any Funnel 1 WHEEL KIT ACCESSORIES BOX Open the Wheel Kit Accessories box and verify the contents against the list right If any parts are missing please locate an authorised 1 Washer 2 used 2 Flange Bolt ...

Page 7: ...ide 3 Install the mounting feet to the frame using the M8 flange bolts included 1 Mounting Foot 2 Flange Bolts M8 1 2 Figure 1 Assemble Mounting Feet to Frame INSTALLING WHEELS TO FRAME 1 Insert axle pin through washer and wheel 2 Install the wheel with axle pin through the axle bracket on the frame The eye of the bolt should be facing toward the inside of the generator 2 1 3 Figure 3 Assemble Whe...

Page 8: ...ble red boot to the negative post on the battery NEVER touch both battery posts simultaneously NEVER place a metal tool across both battery posts ALWAYS use insulated or nonconducting tools when installing the battery 1 Always make sure to attach the positive battery cable first 1 and then the negative cable second 2 see Figure 4 1 2 Figure 4 Battery Connection Order 1 Positive Battery Cable Red 2...

Page 9: ...RATION Engine power is reduced the higher you operate above sea level Output will be reduced approximately 3 5 for every 1000ft of increased altitude from sea level This is a natural occurrence and cannot be adjusted by engine Increased exhaust emissions can also result due to increased fuel mixture Other issues include hard starting increased fuel consumption and spark plug fouling Always operate...

Page 10: ...ngine gets warm it is not safe to add petrol to the fuel tank or engine oil to the engine while the engine is running or the engine and muffler are hot CHECKING AND OR ADDING ENGINE OIL Internal pressure can build in the engine crankcase while the engine is running Removing the oil fill plug dipstick while the engine is hot can cause extremely hot oil to spray out of the crankcase and can severely...

Page 11: ...witch The owner of the generator is responsible to ensure the proper oil level is maintained during the operation of the generator Failure to maintain the proper oil level can result in engine damage NOTICE Let engine stabilize and warm up for a few minutes before adding load OPERATION ADDING PETROL TO THE FUEL TANK Required Petrol Only use petrol that meets the following requirements Unleaded pet...

Page 12: ... s electrical system by isolating your generator from your utility company s power lines Connects your generator to a critical subset of your building s circuits that are needed for emergency power needs A transfer switch must be installed in order to isolate your generator from the utility power grid If your generator is NOT properly isolated from the utility system serious hazards will arise Whe...

Page 13: ...g is not required when the generator is used as a portable power source Below grounding method is only needed by a qualified electrician if not connecting through your building s electrical system WARNING WARNING 1 Drive a 3 4 or 1 copper pipe or rod into the ground close to the generator The pipe rod must penetrate moist earth the depth required will be dictated by local soil conditions 2 Connect...

Page 14: ...te its location The MEN link cable clearly labeled as MEN Link Extension cords may be used to power devices that are located at a distance from the generator However use only Australian approved outdoor rated grounded extension cords Locate the generator in a convenient place and where possible avoid long extension leads and possible damage to leads by pedestrian or vehicular traffic Extension lea...

Page 15: ...rs freezers air conditioners or small hand tools one at a time 2 Let each motor stabilize before connecting the next device 3 Connect any lights you are planning on powering 4 Connect voltage sensitive equipment such as electronics via surge protectors Plug devices such as TV s computers and microwaves into a voltage surge protector then plug the surge protector into the generator 12V DC CONNECTIO...

Page 16: ...d disconnect the cable clamps from the battery in that order Note The battery charging socket should only be used while the 240V AC outlets are NOT being used If the battery was originally in a low level of charge the battery will take many hours to recharge fully The time frame will depend on the size of the battery It s suggested to wear protective clothing gloves and eye protection when handlin...

Page 17: ...wattage can be approximated to be three to five times the running wattage Estimates for the running wattage requirements for common devices are listed in the table below Guidance for starting wattages is provided in the table s footnotes To size your generator correctly you need to use Watts here are some useful calculations Watts Volts x Amps Example 240 Volts x 5 Amps 1200 Watts a Hard starting ...

Page 18: ...paired by a qualified electrician 3 RESET THE RCBO by simply switching the RCBO toggle to ON position 4 The unit is now ready for operation No electrical device should be operated or plugged in prior to checking for physical damage and testing of the RCBO Fill oil to the bottom lip of the dipstick GENERATOR ING may es and may e powering e powering manufacturer to arting wattage mon devices are Vol...

Page 19: ...travelled from the tank to the motor 2 Once you hear the engine operating release the key to allow the position to move from START to ON position 3 Move the choke lever back to RUN position USING RECOIL START 1 Using recoil start to start the engine Turn the engine switch to the ON position Pull the starter grip lightly until you feel the resistance then pull the starter cord out briskly and rapid...

Page 20: ...stor out of the muffler see Figure 15 Figure 15 Remove spark arrestor 5 If the spark arrestor screen shows signs of wear rips tears or large openings in the screen replace the spark arrestor screen NOTE Only use Westinghouse spark arrestors as replacements 6 If screen is not torn then clean using a wire brush commercial solvent or compressed air Remove any dirt and debris that may have collected o...

Page 21: ...CE Always maintain proper engine oil level Failure to maintain proper engine oil level could result in severe damage to the engine and or shorten the life of the engine Always use the specified engine oil Failure to use the specified engine oil can cause accelerated wear and or shorten the life of the engine Engine oil level should be checked before every use 1 Always operate or maintain the gener...

Page 22: ...r element during cleaning or drying Only apply slow but firm squeezing action 6 Rinse in clean water by submerging the air filter elements in fresh water and applying a slow squeezing action CHANGING ENGINE OIL Always operate or maintain the generator on a flat surface Stop the engine Let engine sit and cool for several minutes allow crankcase pressure to equalize Place oil pan or suitable contain...

Page 23: ...se Part Number 180526 MAINTENANCE SPARK PLUG GAP Cleaning the Air Filter Continued from Page 25 NOTICE Never dispose of soap cleaning solution used to clean the air filter by dumping the solution into a sewer on the ground or into ground water or waterways Always be environmentally responsible Follow the guidelines of the EPA or other governmental agencies for proper disposal of hazardous material...

Page 24: ...arging port on the generator control panel Plug the charger into a 110 120 volt AC outlet CHECKING AND ADJUSTING VALVE LASH CAUTION Checking and adjusting valve lash must be done when the engine is cold 1 Remove the rocker arm cover and carefully remove the gasket If the gasket is torn or damaged it must be replaced 2 Remove the spark plug so the engine can be rotated more easily 3 Rotate the engi...

Page 25: ...ere coil handle to allow the engine to turn over several times This will distribute the oil and protect the cylinder wall from corroding during storage 9 Replace the spark plug see Spark Plug Maintenance on page 23 10 Move the generator to a clean dry place for storage 6 Install the new battery into the generator frame Battery must meet specifications in table below to work properly 7 Connect the ...

Page 26: ...essary 7 Spark plug boot is not fully engaged with the spark plug tip 7 Firmly push down on the spark plug boot to ensure the boot is fully engaged 8 Spark plug is faulty 8 Remove and check the spark plug Replace if faulty 9 Dirty plugged spark arrestor 9 Check and clean the spark arrestor 10 Stale fuel 10 Drain fuel and replace with fresh fuel 11 If trying 1 11 above does not solve the problem th...

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