ITW Dynatec Dyna BFS, Manual

Page 1: ...Adhesive Application Solutions ISO 9001 certified Dyna BFS Spray Applicator PN 75 04401 842 Technical Documentation Rev 9 16 ITW Dynatec An Illinois Tool Works Company www itwdynatec com ...

Page 2: ...dersonville TN 37075 USA Tel 1 615 824 3634 info itwdynatec com service itwdynatec com ITW Dynatec Industriestrasse 28 40822 Mettmann Germany Tel 49 2104 915 0 info itwdynatec de service itwdynatec de ITW Dynatec Unit2 B1 Building No 9 Weixin Road SIP Suzhou 215122 China Tel 86 512 6289 0620 info itwdynatec cn service itwdynatec cn ITW Dynatec Tsukimura Building 5th Floor 26 11 Nishikamata 7 chome...

Page 3: ...1 Measures in case of fire 11 Keep attention to environmental protection standards 12 Chapter 2 Description and Technical Specs 13 2 1 Applicable Safety Regulations 13 Intended Use 13 Unintended Use Examples 13 Residual Risks 13 Technical changes 14 Using foreign components 14 Setting up operation 14 2 2 Technical Data 15 Dimensions Dyna BFS Spray Applicator 16 2 3 Description of Dyna BFS Spray Ap...

Page 4: ...he Heater Cartridge in Air Heater 38 Replacing the Temperature Sensor 39 5 8 Maintenance plan 40 Chapter 6 Troubleshooting 41 Chapter 7 Drawings Bills of Materials 43 Dyna BFS Spray Applicator PN 75 04401 842 43 ModPlus Spray Module for Dyna BFS complete PN 75 00000 740 46 Optional Spray Nozzle and according Cap Nut 46 Chapter 8 Options Accessories 47 Hose connections 47 Spray air control variants...

Page 5: ...ions daily and replace all worn or defective parts 4 Keep work area uncluttered and well lit Remove all material or things not needed for the production from the workspace of the equipment 5 All covers and guards must be in place before operating this equipment 6 Subject to technical modifications without notice 7 To ensure proper operation of the equipment use specified electrical and or air supp...

Page 6: ...ed apart from each other not making direct contact 3 Do not use adhesive that is dirty or that may be chemically contaminated Doing so can cause system clogging and pump damage 4 When adhesive hand held applicators or other movable applicators are used never point them at yourself or at any other person Never leave a hand held applicator s trigger unlocked when not actually in use 5 Do not operate...

Page 7: ...sence of moisture care must be taken to prevent them from curing inside ITW Dynatec equipment If PUR adhesive solidifies in a unit the unit must be replaced Always purge old PUR adhesive from the system per your adhesive manufacturer s instructions and time table ALLOWING PUR ADHESIVE TO CURE IN A UNIT OR ITS COMPONENTS VOIDS ITW DYNATEC S WARRANTY Eye Protection Protective Clothing WARNING EYE PR...

Page 8: ...defective components immediately Lockout Tagout Switch the unit voltage free before working Main switch OFF 1 Follow OSHA 1910 147 Lockout Tagout Regulation for equipment s lockout procedures and other important lockout tagout guidelines 2 Be familiar with all lockout sources on the equipment 3 Even after the equipment has been locked out there may be stored energy in the application system partic...

Page 9: ...an remain within it causing hot adhesive and pressure to escape without warning when a filter cap or a hose or hydraulic connection is loosened or removed For this reason always wear eye protection and protective clothing 4 Either of the two High Pressure symbols shown may be used on ITW Dynatec equipment 5 Keep the given operating pressure 6 Notify the maintenance personnel immediately if hoses o...

Page 10: ...ed during the repair or maintenance if they are tight again 8 Replace the air hoses in preventive maintenance regularly even if they have got no viewable damages Adhere to the manufacturers instructions 9 Never clean control cabinets or other houses of electrical equipment with a jet of water 10 Adhere to the current safety data sheet of the manufacturer when using hazardous materials cleaning age...

Page 11: ...or an emergency medical technician immediately Let the burns medicate by a medic immediately Measures in case of fire 1 Please heed that not covered hot parts of the engine and molten hot melt may cause heavy burns Risk of burns 2 Work very carefully with molten hot melt Keep in mind that already jelled hot melt can be very hot too 3 When working near a hot melt application system always wear safe...

Page 12: ... to be fulfilled 2 Keep attention that during installations repairs or maintenance matters hazardous to water like adhesive adhesive scrap lubricating grease or oil hydraulic oil coolant and cleaner containing solvent not pollute the ground or get into the canalization 3 These matters have to be caught kept transported and disposed in appropriate reservoirs 4 Dispose these matters according to the...

Page 13: ...d under the following conditions In defective condition In a potentially explosive atmosphere With unsuitable operating processing materials When the values stated under Specifications are not complied with The Spray Applicator may not be used to process the following materials Toxic explosive and easily flammable materials Erosive and corrosive materials Food products Residual Risks In the design...

Page 14: ...eign components ITW Dynatec takes no responsibility for consequential damages caused by using foreign components or controllers that have not been provided or installed by ITW Dynatec ITW Dynatec does not guarantee that foreign components or controllers used by the operating company are compatible to the ITW Dynatec system Setting up operation We recommend asking for an ITW Dynatec service technic...

Page 15: ...mission The acoustic pressure level measured according to EN 13023 does not exceed the value of 80 dB A Physical Dimensions see dimensional layouts on following page Hose connection 1x Filter 1x Heater cartridge Supply block 1x Heater cartridge Air Heater 1x Electrical Power supply 240V Power consumption system maximum 360W Temperature sensor 1x PT 100 Performance Operating temperature until max 2...

Page 16: ... BFS Applicator Rev 9 16 Dimensions Dyna BFS Spray Applicator Retainer for threaded rod attachment Retainer for attachment diameter 10 14 mm Dimensions in mm Dyna BFS Spray Applicators are available in following standard configurations other configurations on request ...

Page 17: ...lied through a channel in the supply block to the application module by means of a hose connection The Mod Plus application module is opened and closed pneumatically When the piston is moved upwards the adhesive runs out of the nozzle Compressed air heated in a heat exchanger is also supplied to the air heater which is situated on the underside of the supply block The heated air is supplied to the...

Page 18: ... Page 18 Dyna BFS Applicator Rev 9 16 Component classification Cap nut Screw plug of the drain hole Nozzle Solenoid valve Application module Mod Plus Retainer Material hose connection Filter screw plug Spray air connection Connector plug to material hose ...

Page 19: ...ection See electrical schematics The unit has to be connected according to the schematics Heed the regulations of the VDE or local power supply organization in all cases Never connect or disconnect plug and socket connections under load Pneumatic connection Provide necessary pneumatic connection The required air pressure is 6 bar Connect a compressed air supply hose of DN8 at least to the Spray Ap...

Page 20: ...evice has to prevent also the operator against not reaching into the adhesive application and against injuring Risk of burns and risk of injury Proceed as follows to interconnect the unit components according to the wiring diagram Refer to the Installation Variants on next pages 1 Switch off all necessary aggregates for Applicator operation Ensure that these cannot be switched on without authoriza...

Page 21: ...n the fastening screw Note Please refer to the solenoid valve supplement when assigning connections When using solenoid valves of other manufacturers please follow their instructions concerning cable connections 7 Screw the air connection into the valve using a G1 8 thread screw Use Cu sealing washers only 8 Connect the Applicator s connector plug to the material hose 4 2 way solenoid valve A B Fa...

Page 22: ...Variants Adjustable and unswitched spray air Separately switched spray air Adjustable and commonly switched spray air 4 2 way solenoid valve 4 2 way solenoid valve 3 2 way solenoid valve 4 2 way solenoid valve Spray air adjustment Throttle valve Material hose Material hose Material hose ...

Page 23: ...pressed air conditioning with a filter 40µm Keep the quality class 5 4 2 according to ISO 8573 1 Classification of Quality Classes According to ISO 8573 1 Class 1 Particulate Material 2 Water Content 3 Oil Content max particle size μm max particle density mg m3 max pressure dew point C max oil concentration mg m3 1 0 1 0 1 70 0 01 2 1 1 40 0 1 3 5 5 20 1 4 15 8 3 5 5 40 10 7 25 6 10 7 not defined ...

Page 24: ...ITW Dynatec Chapter 3 Installation Page 24 Dyna BFS Applicator Rev 9 16 This page intentionally left blank ...

Page 25: ... people working with or working on the unit be introduced to the unit on this occasion ITW Dynatec takes no responsibility for damages or faults caused by any untrained personnel Head all safety instructions mentioned in chapter 1 Allow only skilled expert staff to do the start up operation Always wear safety shoes heat resistant protective gloves safety goggles and protective clothing when workin...

Page 26: ...h the unit off during longer production breaks Switch the unit to standby during shorter production breaks Avoid voltage fluctuation The air supply has to be clean and dry In case of an emergency or exceptional incident press the emergency stop button in order to stop the unit quickly The unit is ready for operation when all temperatures are within the tolerances and all motors are switched on Ris...

Page 27: ...ial hoses and Applicators have been reached purging can begin CAUTION Risk of burns and injury The unit operates with very high temperatures and high adhesive pressure Hot adhesive oil comes out of the Applicator hoses Always wear heat resistant protective gloves and safety goggles Molten adhesives at operating temperature could cause heavy burns Do not touch the hot surfaces or parts without wear...

Page 28: ... Applicator which is to be disassembled 3 Release remaining pressure from the unit 4 Disconnect power supply lines 5 Dismount hose from Adhesive Supply Unit and Applicator and clean it 6 Pack components in a corrosion proof manner 7 Secure hose and Applicator and store in a safe place Continuous Shutdown and Waste Disposal 1 Switch the unit voltage free and pressureless 2 Release adhesive remains ...

Page 29: ... burns High adhesive temperature and adhesive pressure Risk of injury or heavy burns Always assume that the system is under pressure proceed with caution Keep a cool pack or bucket of clean water near the work area Place a heat resistant catchment container underlay under the components Hot adhesive may come out CAUTION At working temperature molten adhesive could cause heavy burns Let spilled out...

Page 30: ...p adhesive supply all motors 2 Switch the unit voltage free and pressureless Refer to the Adhesive Supply Unit manual 3 Guard the unit against unauthorized restarting 4 Place a heat resistant catchment container underlay under the Applicator Hot adhesive may come out 5 Clean the Applicator from adhesive residues by using a wooden scraper or lint free cloth with thinner or cleaner CAUTION Do not da...

Page 31: ...underlay under the Applicator Hot adhesive may come out 3 Switch on adhesive supply 4 Screw out the screw plug using a SW5 hexagon socket screw key until the stop screw is reached When unscrewing the screw plug adhesive will come out from the outlet on the underside of the supply block 5 Let adhesive flows out until the the emerging adhesive is uncontaminated 6 Screw the locking screw again until ...

Page 32: ...7 Pull out the filter element 1 8 Insert a new filter element 9 Lubricate the O ring on the filter screw with heat resistant silicone grease and screw the filter screw plug again using a SW19 wrench Pos PN Description 1 07 41200 501 Filter element 150µm fine 07 41200 502 Filter element 200µm coarse 2 06 02035 019 O ring After finishing the maintenance or repair works Remove all materials and tools...

Page 33: ...nscrew the nozzle s cap nut 1 from the application module using a SW19 wrench and remove it with nozzle 2 7 Clean the nozzle boring with nozzle cleaning tools from ITW Dynatec 8 Assemble the nozzle in reverse order After finishing the maintenance or repair works Remove all materials and tools used during the repair or maintenance from the workspace of the unit Connect the voltage supply and the co...

Page 34: ... module using a SW4 Allen wrench Remove then the module from the supply block 7 Take a new application module and ensure that all O rings 1 are attached on the rear side 8 Place the application module on the supply block and fasten it using two hexagon socket screws After finishing the maintenance or repair works Remove all materials and tools used during the repair or maintenance from the workspa...

Page 35: ...t the ohmmeter to the corresponding resistance range Now measure the resistance of the heater cartridge Consider a tolerance of 20 If the value is outside this range then the heater cartridge must be replaced 5 To check the temperature sensor tap the pins 5 and 6 of the connector plug using an ohmmeter Consider a tolerance of 5 If the value is outside this range then the temperature sensor must be...

Page 36: ...16 122 50 119 140 60 123 158 70 127 176 80 131 194 90 135 212 100 139 230 110 142 248 120 146 268 130 150 284 140 154 302 150 157 320 160 161 338 170 164 356 180 168 374 190 172 392 200 176 410 210 180 428 220 183 Temperature Resistance in Ohms F C 32 0 120 50 10 127 68 20 135 86 30 142 104 40 150 122 50 158 140 60 166 158 70 174 176 80 183 194 90 192 212 100 201 230 110 210 248 120 219 268 130 22...

Page 37: ... a new heater cartridge 8 Twist the wires of the heater cartridge and the supply line together and screw the ceramic connector on the twisted lines Check the connection 9 Remount the cover After finishing the maintenance or repair works Remove all materials and tools used during the repair or maintenance from the workspace of the unit Connect the voltage supply and the compressed air supply Heat t...

Page 38: ...ng cable carefully 8 Insert a new heater cartridge 9 Twist the wires of the heater cartridge and the supply line together and screw the ceramic connector on the twisted lines Check the connection 10 Remount the covers After finishing the maintenance or repair works Remove all materials and tools used during the repair or maintenance from the workspace of the unit Connect the voltage supply and the...

Page 39: ...wist the wires of the temperature sensor and the supply line together and screw the ceramic connector 2 on the twisted lines Check the connection 9 Remount the cover After finishing the maintenance or repair works Remove all materials and tools used during the repair or maintenance from the workspace of the unit Connect the voltage supply and the compressed air supply Heat the unit up Wait until a...

Page 40: ... components Hot adhesive may come out Use only lint free cleaning cloth and suitable cleaner for cleaning Do not damage surfaces Do not scratch above them with sharp edged tools otherwise the components will get leaky and inoperable Maintenance plan Operating time frequency Inspection point maintenance notes Continuous Remove dropped out adhesive and scrap adhesive and search for the cause of that...

Page 41: ... Cause Solution Module does not open 1 Temperature adjustment of hopper hose or applicator is too low 2 Solenoid defective 3 Compressed air for Applicator is too low 4 Standby activated 1 Check temperature adjustment 2 Check solenoid 3 Check compressed air this should be 6 bar 4 Deactivate standby No adhesive flowing out of module 1 Nozzle is clogged 2 Filter element is dirty 3 Module defective 4 ...

Page 42: ... system 1 For units without speed control increase adhesive pressure at inlet pressure regulator of adhesive pump For units with speed control tach follower adjust adhesive pressure at the controller 2 Purge air from system Adhesive flow is tearing off 1 Temperature too low 1 Increase temperature Adhesive amount too high 1 Nozzle orifice too large 2 Temperature too high 3 Adhesive pressure too hig...

Page 43: ...1 9 71 01000 359 Filter screw 1 10 05 63040 015 Temperature sensor PT100 Ø4x15mm 1 11 00 20306 084 Screw M3x6 mm 1 12 02 70320 797 Toothed washer Ø3 2 1 13 02 00320 125 Washer Ø3 2 1 14 75 04401 731 Air heater BF 44 1 1 75 04402 731 Air heater BF 44 2 1 15 104852 Draing screw M 10 x 12 1 16 101833 Lock screw 10 32 x 1 17a 07 10600 117 Fitting 6 4 1 8 OR 1 17b 02 11050 483 Washer Cu Ø13 5 1 18 75 0...

Page 44: ...hapter 7 Drawings Bills of Materials Page 44 Dyna BFS Applicator Rev 9 16 Drawing Dyna BFS Spray Applicator PN 75 04401 842 1 2 28 3 4 5 6 7 8 9 10 11 12 13 14 15 17a 18 19 20 21 22 23 24 25 29 16 26 27 17b Throttle ...

Page 45: ...Chapter 7 Drawings Bills of Materials ITW Dynatec Dyna BFS Applicator Rev 9 16 Page 45 Dyna BFS 44 1 Spray Applicator 75 04401 842 Lufterhitzer Air heater ModPlus Sprühmodul Spray module ...

Page 46: ...1040 102 Spray nozzle d 0 40 mm version high alloyed steel 95 31050 102 Spray nozzle d 0 50 mm version high alloyed steel 95 31060 102 Spray nozzle d 0 60 mm version high alloyed steel 95 31070 102 Spray nozzle d 0 70 mm version high alloyed steel Optional Spray Nozzle and according Cap Nut Pos Part Number Description Qty I32 00012 401 Spray nozzle d 0 50 mm groove 1 mm 1 I32 00017 400 Spray nozzl...

Page 47: ...1 Swiveling screw fitting DN6 45 UNF OG Spray air control variants Part Number Description Drawing 07 93024 712 4 2 way solenoid valve 24V 12 7 W 07 93024 719 07 81000 005 08 00806 103 4 2 way solenoid valve 24V 12 7 W with throttle valve for BFS Throttle valve GR 1 8 PTFE Air hose 07 93024 717 3 2 way solenoid valve 24 VDC 12 7 W Accessories without throttle valve 4 2 way solenoid valve 4 2 way s...

Page 48: ...ITW Dynatec Chapter 8 Options Accessories Page 48 Dyna BFS Applicator Rev 9 16 This page intentionally left blank ...

Page 49: ...W 240V 1 ModPlus Spray Module for Dyna BFS complete PN 75 00000 740 Pos Part Number Description Qty 1 06 00447 008 O ring 008 Viton 4 2 71 00790 104 Cap nut for BFS Module 1 3 95 31025 102 Spray nozzle d 0 25 mm version high alloyed steel 1 95 31030 102 Spray nozzle d 0 30 mm version high alloyed steel 95 31040 102 Spray nozzle d 0 40 mm version high alloyed steel 95 31050 102 Spray nozzle d 0 50 ...

Page 50: ...ITW Dynatec Chapter 9 Recommended Spare Parts Page 50 Dyna BFS Applicator Rev 9 16 This page intentionally left blank ...

Page 51: ...ture sensor Pt100 7 Heating 8 Heating Protective conductor NC 1 2 3 4 NC 5 6 Connecting plug Connections showed from front 1 Protective conductor 2 Temperature sensor Ni 120 Head 3 Heating Head 4 Temperature sensor Ni 120 Head 5 NC 6 Heating Head Protective conductor Connecting plug Connections showed from front 1 NC 2 Heating 3 Heating 4 Temperature sensor Pt100 5 Temperature sensor Pt100 Protect...

Page 52: ...ITW Dynatec Chapter 9 Schematics Page 52 Dyna BFS Applicator Rev 9 16 This page intentionally left blank ...

Page 53: ...Chapter 9 Schematics ITW Dynatec Dyna BFS Applicator Rev 9 16 Page 53 This page intentionally left blank ...

Page 54: ...fo itwdynatec com service itwdynatec com ITW Dynatec Industriestrasse 28 40822 Mettmann Germany Tel 49 2104 915 0 info itwdynatec de service itwdynatec de ITW Dynatec Unit2 B1 Building No 9 Weixin Road SIP Suzhou 215122 China Tel 86 512 6289 0620 info itwdynatec cn service itwdynatec cn ITW Dynatec Tsukimura Building 5th Floor 26 11 Nishikamata 7 chome Ota ku Tokyo 144 0051 Japan Tel 81 3 5703 550...