ITW SIMCO ION Aerostat Guardian, User Manual

Page 1: ...I O N I Z A T I O N S O L U T I O N S Overhead Ionizing Blower Aerostat Guardian User s Manual ...

Page 2: ...nd services Simco Ion improves its customers business results by providing a total solution to their electrostatic discharge and electromagnetic interference challenges Simco Ion Technology Group is a division of Illinois Tool Works ITW located in Alameda California For more information about Simco Ion visit www simco ion com or call 800 367 2452 Simco Ion is ISO 9001 and ANSI ESD S20 20 certified...

Page 3: ... insert objects through the unit s intake or outlet grilles Damage to the ionizer and or personal injury may result Do not ground or make electrical connections of any kind to the unit s metal fan guards located on the intake and output A factory qualified service technician must perform component service and repairs Please contact Simco Ion Customer Service for information Carefully read the foll...

Page 4: ... Electrical 9 2 5 Optional Air Filter 10 3 Operation 11 3 1 Adjustments 12 3 2 Performance 13 3 3 Troubleshooting 14 4 Maintenance 15 4 1 General Maintenance 16 4 2 Emitter Cleaning 17 4 3 Air Inlet Outlet Cleaning 18 4 4 Optional Air Filter Cleaning 19 4 5 Ion Output Check 20 4 6 Ion Balance Check 21 4 7 Calibration 22 4 8 Task Light Replacement 23 5 Specifications 25 6 Warranty Service 29 ...

Page 5: ...Aerostat Guardian 5100650 M Rev 2 1 1 Description 1 1 Aerostat Guardian Overhead Ionizing Blower 1 2 Features ...

Page 6: ...e area Equipped with task lighting an ionization indicator light and an integrated heater it offers user friendly operation while effectively protecting even the most sensitive components from ESD damage Rapidly neutralizes static charges Covers an extended area with ionized air Inherently balanced to 0 5 V Integrated heater and task lights Ionization indicator light AC technology for stable perfo...

Page 7: ... the electrostatic charge on the object The Aerostat Guardian features both Simco Ion s inherent self balance technology and a built in emitter point cleaner Like Simco Ion s other Aerostat series ionizing air blowers the Guardian operates on AC technology to provide stable balance performance over long periods of use It is available with airflow diffusers for superior static charge decay efficien...

Page 8: ...Aerostat Guardian 5100650 M Rev 2 4 ...

Page 9: ...Aerostat Guardian 5100650 M Rev 2 5 2 Installation 2 1 Unpacking 2 2 Installing 2 3 Mounting 2 4 Electrical 2 5 Optional Air Filter ...

Page 10: ... Simco Ion product distributor if replacement or the product is necessary Note Prior to Guardian installation the compact fluorescent bulbs must be installed The bulbs are placed inside the packaging material to prevent breakage during shipment Remove both 2 x 11 lamp access panels on rear of unit with a nut driverorflatbladescrewdriver Unpackthebulbsandinstallby inserting the bulb into the socket...

Page 11: ...rdian should be located 18 to 30 inches above the work surface with center fan directly above the critical area There should be no crossflow of air between unit and the work surface Drafts from air conditioning and heating air outlets can affect ionization performance ...

Page 12: ...elving see diagrams on this page Place a lock washer and flat washer on the lock knobs and secure the unit using center holes on mounting tab Be sure to install a fiber washer as shown in the diagrams The S hooks provide for chain mounting or mounting on wire shelving Install the overhead blower unit as shown below using outer holes on mounting tabs Chain and additional mounting hardware not suppl...

Page 13: ...ian mounted in place over the intended work surface plug the male end of the IEC power cord into a properly grounded 120 240 VAC 50 60 Hz receptacle If an extension cord is necessary use only a 3 wire properly grounded one that matches the plug type that comes with the blower ...

Page 14: ...ian 5100650 M Rev 2 10 2 5 Optional Air Filter If desired optional air filters may be installed The air filter consists of a filter retainer part number 4710017 and an air filter element part number 4100810 pack of 6 ...

Page 15: ...Aerostat Guardian 5100650 M Rev 2 11 3 Operation 3 1 Adjustments 3 2 Performance 3 3 Troubleshooting ...

Page 16: ...itter points rotate the POINT CLEANER knob at each air outlet clockwise to the stop approximately one turn and release The time required to neutralize a static charge on an item in the air stream depends on fan speed Setting a higher fan speed reduces time required to neutralize a static charge When using the Guardian unit in an electronics assembly area the ionized air stream should cover as much...

Page 17: ...erformance Discharge Times Performance Discharge time in seconds 1000 100V as shown are typical fan speed set to high Guardian blower 18 from CPM measuring plate CPM test plate 1 from table Discharge times slightly longer for 230 VAC 50 Hz unit ...

Page 18: ...lt light Power incorrectly supplied to unit Ensure that properly grounded recepticle is used Fault light on steady Dirty or damaged emitter tips incorrectly calibrated Clean tips using integrated brush replace as necessary recalibrate Excessively long discharge times Dirty or damaged emitter tips incorrectly calibrated Clean tips using integrated brush replace as necessary recalibrate Excessively ...

Page 19: ...0650 M Rev 2 15 4 Maintenance 4 1 General Maintenance 4 2 Emitter Cleaning 4 3 Air Inlet Outlet Cleaning 4 4 Optional Air Filter Cleaning 4 5 Ion Output Check 4 6 Ion Balance Check 4 7 Calibration 4 8 Task Light Replacement ...

Page 20: ...ng takes only seconds with Simco Ion s point cleaner The Aerostat Guardian contains a balancing circuit that is inherently self balancing This circuit compensates for dirt build up on emitters emitter point wear line voltage fluctuations and variations in air velocity Scheduled checking of the ion output and balance should be considered to assure quality audit requirements Caution ELECTRICAL SHOCK...

Page 21: ...an the ion emitters simply rotate the point cleaner knob located at center of each outlet clockwise to the stop approximately one turn and release The spring loaded point cleaning brush will return to its parking spot Recommended frequency of cleaning is once a week ...

Page 22: ...e air inlet grille on the top of the unit and the ionized air outlets should remain clean to prevent restriction of air flow They can be cleaned with a soft brush or vacuum Clean the air inlet grille and ionized air outlets once every three months or more often if needed ...

Page 23: ...he filter in plain water while gently squeezing If the dirt is stubborn wash the filter in mild soap and water then rinse Blot the filter dry with paper towels and allow to dry Reinstall filter on air inlet and secure by snapping the filter retainer in place Important If an air filter is used clean the air filter once every three months or more frequently if needed ...

Page 24: ... Remove the plastic from the ionized air stream and measure the static charge The plastic should be neutralized If no instrumentation is available the Aerostat Guardian s operation can be verified with the following procedure Tear off about a 10 inch length of Scotch brand or equivalent transparent tape Approach the non adhesive side of the tape with your free hand and note the electrostatic attra...

Page 25: ...of a charge plate monitor such as the Simco Ion Model 280A is recommended Offset voltage should be measured and checked against the Ion Balance in Section 5 Specifications Do not try to determine ion balance by holding a static meter in the ionized air stream This will result in a meaningless reading ...

Page 26: ...s outlined above an unbalance or offset voltage exists in excess of 0 5 volts contact Simco IonTechnical Support techsupport simco ion com or 510 217 0470 Never open the case of the unit This exposes hazardous voltages If repairs are necessary contact Simco Ion Sales Services salesservices simco ion com or 510 217 0460 for a Return Authorization Number prior to returning the unit to the factory ...

Page 27: ...ompact fluorescent lamp should be replaced as soon as possible Access to the lamp is provided by a removable panel on the rear of the unit Disconnect the unit by unplugging the line cord Remove the appropriate lamp access panel with a nut driver and remove the lamp Install a new lamp replace lamp access panel and plug the unit back in ...

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Page 29: ...Aerostat Guardian 5100650 M Rev 2 25 5 Specifications 5 1 Specifications 5 2 Parts Accessories ...

Page 30: ...NIZATION STATUS orange within on off switches HEATER TASK LIGHT Air Volume 150 300 cfm low to high combined 3 fan output Heated Air Temp 25 F 14 C fan low 11 F 6 C fan high measured 6 in front of center fan above ambient Audible Noise 50 dBA fan low 60 dBA fan high Operating Env Temperature 32 122 F 0 50 C humidity 30 70 RH non condensing Ozone 0 02 ppm measured 12 in front of unit2 Lamp 13W twin ...

Page 31: ...1 Aerostat Guardian 230V 50 Hz EU 4009890 Aerostat Guardian 230V 50 Hz UK 4104515 Outlet Grille includes point cleaner 4105089 Outlet Diffuser includes point cleaner 4610811 Fluorescent Lamp 13 W 4610782 Ionization Indicator Lamp Lens 4710018 Inlet Grille 4670900 Lock Knob 2 required 5050360 Mounting Kit 4710017 Air Filter Retainer 4100810 Air Filter Element package of 6 ...

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Page 33: ...ing evaluating repairing or replacing any unit returned to Simco Ion that has not been subjected to misuse neglect lack of routine maintenance repair alteration or accident In no event shall Simco Ion be liable for collateral or consequential damages Consumable items such as but not exclusive to emitter points emitter wires batteries filters fuses or light bulbs are only covered under this warrant...

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Page 35: ...Aerostat Guardian 5100650 M Rev 2 31 Notes ...

Page 36: ...Aerostat Guardian 5100650 M Rev 2 32 Notes ...

Page 37: ...Loop Rd Ste 100 Alameda CA USA 94502 Tel 510 217 0600 Fax 510 217 0484 Toll free 800 367 2452 Sales services 510 217 0460 Tech support 510 217 0470 ioninfo simco ion com salesservices simco ion com techsupport simco ion com service simco ion com www simco ion com ...

Page 38: ...Aerostat Guardian 5100650 M Rev 2 ...

Page 39: ...Aerostat Guardian 5100650 M Rev 2 ...