ITW Simco-Ion Ion-O-Vac, Installation And Operating Instructions Manual

Page 1: ...Ion O Vac 5200860 Rev H INSTALLATION AND OPERATING INSTRUCTIONS Ion O Vac Web Sheet Cleaners ...

Page 2: ...agnetic Starter Blower Motor 11 Power Supplies 12 Static Bars 13 Variable Speed Control for Mark IV Ion O Vac 13 6 PRIOR TO START UP 14 7 MAINTENANCE 15 Vacuum Heads 15 Static Bars 15 Flexible Tubing or Ducts 16 Collection System 16 8 TROUBLESHOOTING 16 Static Bar Operational Test 16 D167RY D267RY F167 and F267 Power Unit Operational Test 17 Dust Collector 18 Ducting Collapsed or Plugged 19 Fan Ex...

Page 3: ...stallation and repairs 4 Ground the frame of the machine on which the power supply and neutralizing bars are mounted 5 Disconnect supply voltage to power supply before connecting neutralizing bar to the high voltage terminal strip CAUTION Electrical Shock Hazard 1 Do not touch bar when power supply is energized 2 Disconnect supply voltage to power supply before connecting bar or performing any mai...

Page 4: ...ated outside the building An individual familiar with fire extinguishing equipment flammable material hazards and local fire codes should be consulted for installation of the collector and installation of proper fire extinguishing equipment 8 Explosion relief vents are required on some applications Consult with an insurance underwriter or a NFPA MANUAL NFPA 68 Venting Of Deflagrations NFPA 91 Blow...

Page 5: ...by the rotary brush two static eliminators are normally provided to remove static before and after the cleaning process Options Available for Web Applications Adjustable Orifice If the vacuum heads are to be installed on top of the web with no roller underneath this option is a must On narrower web widths this option will enable the operator to close off the ends of the orifice to avoid losing the...

Page 6: ... MEB Static Bar Power Supply HighVoltage F167 120VAC 50 60 Hz 0 25A F267 230VAC 50 60 Hz 0 12A NOTE Maximum 2 static bars or 200 total static bar length can be used with power supply models F167 and F267 Power Supply D167RY 120VAC 50 60 Hz 0 25A D267RY 230VAC 50 60 Hz 0 12A Note Maximum 4 static bars or 200 total static bar length can be used with power supply models D167RY and D267RY ...

Page 7: ...stallation print paying particular attention to the relative position of the mounting brackets and the angle of the vacuum heads against the idler rollers or web The vacuum heads must be installed perfectly so that the rotary brush and stationary brush are all just kissing the idler roller or web The Mark IV vacuum heads are designed with two static bars to remove static before and after the clean...

Page 8: ...cked proceed to COLLECTION SYSTEM WEB DIRECTION SUPPLIED BY CUSTOMER 3 DIA IDLER ROLLER MICROMETER ADJUSTMENT BRUSHES TO MAKE A KISS CONTACT WITH WEB Figure 1 Brush Settings on Mark I Ion O Vac NOTE Raise or lower the vacuum heads to make sure the brush makes a kiss contact Mark I Vacuum Heads for Sheet Applications Lock all bolts in the mounting brackets All Ion O Vacs for sheet fed presses are d...

Page 9: ...this manual Find a location for your collection system When finding a location remember that only 8 feet of flexible ducting is supplied with your equipment If the collection system is to be located beyond the 8 foot supplied then use a rigid ducting PVC type with glued seams to avoid loss of the vacuum avoiding elbows and sharp bends as much as possible Do not use more than 25 feet of at least 6 ...

Page 10: ...s Manifold where applicable Install manifold as shown in the installation prints Make sure that it is fastened securely to the vacuum head and that all joints and seams are sealed with silicone or similar type to prevent vacuum loss Check clearance and ensure that the manifold does not interfere with safety guards and normal operation of the machine Any dampers or baffles supplied are normally clo...

Page 11: ...pplications with limited space install the static bar remotely from the vacuum head as per installation print Install the static bar within 1 of the material to be neutralized When installing do not cover emitter points with the clamps Route the power cable to the power supply making certain that the cable does not touch any grounded metal machine parts Use stand off insulators provided or PVC tub...

Page 12: ...10 5200860 Rev H Ion O Vac Figure 6 Variable Speed Control General Dimensions Penta Drive ...

Page 13: ...ic starter see Print 202 0041 00 For installation of the Reset Button on a Siemens magnetic starter refer to Figure 9 Figure 8 Magnetic Started General Dimensions Siemens Figure 9 Reset Button installation Siemens Remove the knockout in the cover or door and measure the dimension X Add 0 19 inches 5 mm to length X Cut or break off the extension rod to the next longer notch dimension L ...

Page 14: ...of dirt oil and water and keep away from excessive heat 2 If the power supply is not grounded through the line cord connect a 16 GA copper wire between the ground stud and cold water pipe or a grounded machine frame Clean the grounding surface of paint dirt etc DO NOT connect to gas or hot water pipe 3 Remove dust cap and insert connector until it engages to the high voltage connector spring Tight...

Page 15: ... not flush with or slightly below surface of connector body P disassemble and remove additional strands of wire from the conductor to allow the set screw to be at least flush with the connector body P 9 Pull firmly to be sure voltage connector N is tight on conductor 10 Turn contact spring R end with close turns clockwise by hand onto high voltage connector N until spring butts against connector b...

Page 16: ...e that the vacuum heads or the drive motor does not interfere with normal press operation both in retracted or normal position 2 Check Seams To avoid vacuum loss check all the seams and make sure that they are sealed properly 3 Check Voltages Double check that all power input corresponds to the nameplates of the collection system power supplies drive motors speed controls and magnetic starter Make...

Page 17: ...otary brush remove side plate and check the doctor blade to insure that it is adjusted correctly It should engage the rotary brush by 1 32 to 1 16 6 Check all mounting bolts and tighten as necessary Static Bars For maximum efficiency it is essential that the ionizing points located on the inner bar be kept clean If metal filings or material fragments fall into the static bars they can short circui...

Page 18: ...etween the canister and blower is clean and open To clean the filter blow from inside out with a high pressure air hose The pre filter may be washed out with mild soap and water 8 TROUBLESHOOTING Static Bar Operational Test Equipment Needed TenSION Voltage Detector Part 4050556 WARNING Fire Hazard Remove intrinsically safe equipment XP 2 from hazardous area or wait until hazardous area clears of a...

Page 19: ... personnel Failure to do this can affect a product s operation and can result in personal injury 1 Verify power supply is off and static bar s are disconnected 2 Set multimeter for AC voltage so that it can read 20KVAC full scale Connect high voltage probe to multimeter and connect ground lead on high voltage probe to ground 3 Connect a short approximately 4 piece of stiff wire to contact on end o...

Page 20: ...Any motor that indicates an amperage draw in excess of 10 of the manufacturer s recommendation on the nameplate is overloaded Overloading may be caused by one or more of the conditions under if blower motor will not start If blower motor starts but does not keep running Incorrect starter heater elements are installed Replace with proper heater elements Slide gate or hopper exits are not closed pro...

Page 21: ...hat is blocking ducting Fan Exhaust is Restricted Remove the debris that is blocking the fan exhaust area Remove all loose material stored on top of the collector Filter is Plugged with Fibrous Material Disconnect dust collector from electrical outlet Empty the filter canister Reconnect dust collector to electrical outlet ...

Page 22: ...ned items This warranty does not apply when the equipment has been tampered with misused improperly installed altered has received damage through abuse carelessness accident connected to improper line voltage or has been serviced anyone other than an authorized factory representative The warranty does not apply when Simco Ion parts and equipment have been energized by other than the appropriate Si...

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Page 36: ...Ion O Vac 5200860 Rev H Simco Ion 2257 North Penn Road Hatfield PA 19440 215 822 6401 800 203 3419 www simco ion com customerservice simco ion com 2019 Simco Ion Printed in the U S A ...