Ver. 2011-10
www.metsjo.se
15
5
Fundamental rules
Never overload axles, brakes or chassis!
Consequently:
•
Do not overload the vehicle in contravention of regulations, by exceeding the
maximum laden weight.
•
Do not exceed the maximum permitted braking loads.
•
Avoid one�sided overload resulting from incorrect loading or driving over kerbs etc.
•
Do not fit unauthorised wheels or tyres. The maximum distance between the track
and the spring centre must be adhered to.
•
Avoid excessive strain resulting from the use of offset wheels or unauthorised
wheel offsets.
•
Do not exceed the maximum top speed.
•
Each time before using the vehicle, check to ensure that the brakes and brake
systems are correctly adjusted and in good working order.
•
Wear and tear and any unauthorised alterations are not covered by guarantee.
Maintenance work should be carried out at the prescribed intervals in order to maintain
the safe operation of the vehicle. The relevant operating and servicing instructions of the
vehicle manufacturer and of the manufacturers of the other vehicle components must be
observed.
All repair and maintenance work should only be carried out by a BPW approved Service
Station unless the vehicle owner has staff fully trained to BPW standards and a work�
shop suitably equipped to undertake such work.
When fitting replacement parts you are strongly recommended to use only
genuine BPW parts. BPW subjects all its components to regular testing to
ensure they comply with safety and quality standards and in so doing
guarantees their performance.
BPW cannot offer any guarantee regarding products produced by other
companies. This applies even if an official testing organisation has
approved the product.
Our guarantee becomes invalid if spare parts other than genuine BPW parts
are used.
English
4
Contents
Page
Type plate explanation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Technical data for axles and brakes, obtaining spare parts . . . . . . . . . . . . 3
Fundamental rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Maintenance work on BPW trailer axles
Summary of maintenance work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 � 7
Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 � 11
Maintenance works . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 � 18
Maintenance work on BPW air suspension units
Summary of maintenance work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 � 21
Maintenance works . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 � 25
Maintenance work on BPW hydropneumatic axle units
Summary of maintenance work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 � 27
Lubrication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Maintenance works . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 � 29
Maintenance work on BPW series VB axle suspension assemblies
Summary of maintenance work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 � 31
Lubrication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Maintenance works . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 � 33
Maintenance work on BPW series BW / GW axle
suspension assemblies
Summary of maintenance work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 � 35
Lubrication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Maintenance works . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 � 37
Maintenance instructions System 2000
General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Function of the reversing mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Operating and handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Adjusting the wheel brake S 3006�7 RAZG . . . . . . . . . . . . . . . . . . . . 41 � 43
Adjusting the wheel brake S 3008 RAZG. . . . . . . . . . . . . . . . . . . . . . 44 � 45
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Faults � Cause � Corrective measures. . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
These maintenance instructions are valid from
01.01.2007
and replace the
maintenance instructions BPW�W�AGRAR 1200501def. We reserve the right to make
alterations. Any previous maintenance instructions are no longer valid.
Maintenance instructions