IXOM ResidualHQ, Control Manual

Page 1: ...atercare Inc www ixomwatercare com 866 437 8076 watercare ixom com 2022 IXOM Watercare Inc www ixomwatercare com 866 437 8076 watercare ixom com ControlManual_ResidualHQ_10380_20220809a ResidualHQ Con...

Page 2: ...014_20220110 ResidualHQ Control Manual Safety 1 Getting Started 4 Menu Layout 6 Menus Monitor 7 Menus Operation 8 Menus Configuration 10 Menus Administration 13 Initial Settings 14 Modbus Communicatio...

Page 3: ...id hazards by following these safety instructions and applying some ordinary common sense when operating or servicing this unit Keep in mind that full operator attention and alertness are required whe...

Page 4: ...UIPMENT CONTAINS HIGH VOLTAGE ELECTRICAL SHOCK CAN CAUSE SERIOUS OR FATAL INJURY ONLY QUALIFIED PERSONNEL SHOULD ATTEMPT PLACEMENT OPERATION AND MAINTENANCE OF ELECTRICAL EQUIPMENT REMOVE ALL SOURCES...

Page 5: ...ative OSHA and local regulations while installing and performing any maintenance to the mixer circulation equipment Key OSHA Compliance Standards that must be followed and not limited to are 1910 146...

Page 6: ...n authorization hierarchy to prevent un wanted tampering or control Users are granted permissions by a System Administrator which may be maintained locally to manage user profiles When the icon is sel...

Page 7: ...riate access a log in dialogue will appear first If the value does not appear to change once it has been entered and confirmed it is likely an invalid entry was made See Parameter Information for spec...

Page 8: ...General Operation Parameters Automated Management Parameters Trending and Historical Data Parameters User Administration and Runtime Control Controller Diagnostics Home Login Monitor Operate Configur...

Page 9: ...ority of which are represented by pilot lights under system conditions Overview Users with Monitor permissions will have access to the following screens and menus The Monitor menus are available to qu...

Page 10: ...cified manual dose Start Stop Start or Stop the manual dose Chemical Selection Chemical solutions available to be manually dosed Base Operate Name Description Mode Selection Graphical buttons allowing...

Page 11: ...hemes Use with extreme caution Remote Enable Switch controlling remote control If enabled no Maintenance operations will be allowed This protects the system from being manually configured without pers...

Page 12: ...ging Set System Time Set system local time Enter value press button to save Fatal Fault Definition T F F Stops sample if Ammonia valve routine error Fatal Fault cont d T F F Stops sample if Chlorine v...

Page 13: ...ns 60 0 32767 Duration of wait period after feed has been stopped before making trend or threshold determinations Automated Management Mode decisions Determination Hysteresis mins 5 Number of minutes...

Page 14: ...tor Tank 15 Low level alert for monitored tank Units and Low High limits user defined Tank Sensor Units User defined String for Tank Sensor Units Max of 4 characters Tank Sensor Min 0 0 User defined F...

Page 15: ...dvanced diagnostic information from PLC to be displayed Useful for viewing loss of power or other runtime events Stop Runtime Button allowing runtime control of HMI Pressing will allow editing of HMI...

Page 16: ...the monitored tank While not always possible the mixer should be allowed to operate for 24 hours in order for chlorine demand to stabilize Step 3 Begin Corrections The system is loaded with default s...

Page 17: ...rting point 30 additional capacity may be used for many applications For initial settings this daily volume should be distributed into 2 4 Corrections Per Day If low turnover or incoming water is gene...

Page 18: ...ly impacting the existing residual levels Step 4 Continued Tuning Once the system has made several corrections the Determination Wait Time should be matched to the dynamic conditions of the tank accou...

Page 19: ...nessed results feed rates used and mixing turnover times Crossover Target o In high use situations where recovery time is limited a Crossover Target may be employed Should be set at a residual level e...

Page 20: ...2022 IXOM Watercare Inc www ixomwatercare com 866 437 8076 watercare ixom com Initial Settings Initial Settings 10386_20220809 ControlManual_ResidualHQ_10380_20220809a 18...

Page 21: ...2022 IXOM Watercare Inc www ixomwatercare com 866 437 8076 watercare ixom com Initial Settings Initial Settings 10386_20220809 ControlManual_ResidualHQ_10380_20220809a 19...

Page 22: ...the command ex 2 95 100 295 In certain instances registers are reported as hexadecimal denoted by 0x values to represent status information Additionally certain registers indicate relevant informatio...

Page 23: ...tablish Wait Period 0x008F Error Detected R Automated Management Mode Status Residual Range Warning Word Output Word System Operational Mode System OK Error Word 4 6 2 1 Each respective bit indicates...

Page 24: ...orine 22 R 100 Gals Total daily volume from 00 00 of chlorine injection Daily Ammonia 23 R 100 Gals Total daily volume from 00 00 of ammonia injection Param Ch ID 24 R 1 Modbus Register Address of the...

Page 25: ...lume of chlorine injection Total Vol Ammonia 33 R 100 Gal Total volume of ammonia injection Free Chlorine 34 R 1000 ppm Free Chlorine Residual Recent Average 2022 IXOM Watercare Inc www ixomwatercare...

Page 26: ...ed Modes 1 1 5 30 68 R W 720 R W 64 If last dose was not made within this timeout duration prior actions will not be considered for Automated Management decisions Mins Mins Length of time system waits...

Page 27: ...00 1000 Gals Once this limit is reached the system will no longer allow itself to feed until the next day 0 500 Amount of time after system has stopped chemical feed before making trend or threshold d...

Page 28: ...larm Setpoint 92 R W 1 1000 ppm Minimum setpoint for Total Chlorine level alarm Max Chlorine Alarm Setpoint 93 R W 1 1000 ppm Maximum setpoint for Total Chlorine level alarm Degas Enable 91 R W 1 1 En...

Page 29: ...events are recorded in the Alarm Log Each is managed in a circular format overwriting the oldest values Event Log Alarm Log VarName Variable Name Time_ms Value 1E6 Days Since 1 1 1900 TimeString Time...

Page 30: ...Error 103 Monitored current is out of range over undercurrent See Mixer documentation for details Sample Pump Error 104 Monitored current is out of range over undercurrent Current Limit Nuisance Trip...

Page 31: ...erify input to controller by viewing Base Operate Maintenance or Base Admin I O Low High Flow Condition Verify flooded suction to chemical inputs When actively feeding chemical the Rinse Pressure Regu...

Page 32: ...rine Level Detected 303 Level reported is below alert setpoint Low level in chlorine bulk tank Non critical warning Ensure low level is not due to leaks spills Refill if necessary Incorrect settings s...

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