J+J S 20, Handbook

Page 1: ...www jjbcn com HANDBOOK J J BCN INTERNACIONAL S A Handbook EN 22 07 V3...

Page 2: ...Local Visual Position Indicator Emergency Manual Override Facility Adjustment of the Cams Table of Consumptions External Connecting Diagram Actuator Operational Status 03 Datasheet J4C 20 J4C 35 J4C 5...

Page 3: ...T HANDBOOK_ACTUATOR PART LIST 03 INDEX MODELS S20 S35 S55 S85 B20 B35 B55 B85 Position indicator Volt free contact plug Automatic manual lever visual control of operation ISO multi ange Power supply p...

Page 4: ...DBOOK_ACTUATOR PART LIST 04 INDEX MODELS S140 S300 B140 B300 Position indicator Volt free contact plug visual control of operation Power supply plug ISO multi ange Automatic manual lever Manual overri...

Page 5: ...ir respective bases on the actuator housing with a screw Do not over tight the screw 8 when assembling Max 0 5Nm 1 Gasket 2 Terminal strip 3 Cable xing screws 4 Housing 5 Washer 6 Grommet 7 Gland nut...

Page 6: ...7 7 Maximum torque break 8 Actuator serial number 9 Bar code of the serial number 10 Actuator Series 11 Working angle 12 Duty 75 Example S20 Model Maneuver time 10sec Time between maneuvers 3 3 sec 13...

Page 7: ...cator comprises a black base with a yellow insert that shows both the position and direction of rotation Fig 6 The open and close positions have the following logos molded into the top cover OPEN 90 a...

Page 8: ...as this will allow its internal mechanism to become loose and will cause irreparable damage to the actuator s gearbox Removing this screw will invalidate the warranty When AUTO position is selected Th...

Page 9: ...rom MAN mode to AUTO Deactivate the supply voltage for a few seconds which resets the actuator and it could operate automatically again Under normal conditions the actuator may only be operated with t...

Page 10: ...adjust the open position 3 Cam 3 is to adjust the close position con rmation 4 Cam 4 is to adjust the open position con rmation To ensure that the position con rmation works adjust the con rmation ca...

Page 11: ...on cams 2 and 4 The cam 4 con rmation must press the lever of the micro switch a bit earlier than the cam 2 1 To adjust the close position at less than 00 Turn the wrench to clockwise direction cams 1...

Page 12: ...HANDBOOK_J4C SERIES 12 INDEX TABLE OF CONSUMPTIONS ON OFF ACTUATOR...

Page 13: ...HANDBOOK_J4C SERIES 13 INDEX TABLE OF CONSUMPTIONS ON OFF ACTUATOR...

Page 14: ...HANDBOOK_J4C SERIES 14 INDEX TABLE OF CONSUMPTIONS DPS ACTUATOR...

Page 15: ...HANDBOOK_J4C SERIES 15 INDEX TABLE OF CONSUMPTIONS DPS ACTUATOR...

Page 16: ...IRES Grey plug PIN 2 Positive PIN 3 Negative Close PIN 2 Negative PIN 3 Positive Open B Volt free contact plug PIN 1 PIN 2 Close PIN 1 PIN 3 Open J4C 20 85 J4C 140 300 POSITIONER A B A Power supply pl...

Page 17: ...1 Neutral PIN 2 3 Phase Open A VDC 3 WIRES Grey plug PIN 1 Negative PIN 2 Positive Close PIN 1 Negative PIN 2 3 Positive Open B Volt free contact plug PIN 1 PIN 2 Close PIN 1 PIN 3 Open 3 MODE ON OFF...

Page 18: ...pen PIN 1 Neutral PIN 3 Phase Close PIN 1 Neutral PIN 2 3 Phase Stop A VDC 3 WIRES Grey plug PIN 1 Negative PIN 2 Positive Open PIN 1 Negative PIN 3 Positive Close PIN 1 Negative PIN 2 3 Positive Stop...

Page 19: ...colors Without power supply In open position In close position Opening Closing Torque limiter function on moving from close to open Torque limiter function on moving from open to close Actuator in MAN...

Page 20: ...om close to open Torque limiter function on moving from open to close Actuator in MANUAL mode Exceeded time The actuator has stopped In middle position for a 3 position actuator only Actuator without...

Page 21: ...ed Flange ZamaK and Zinc plated Optional Zamak and TEFLON coated Main external shaft Anticorrosive Polyamide External screws Stainless Steel Gears Steel and Polyamide Visual position indicator Polyami...

Page 22: ...J4C 20 SIZES HANDBOOK_DATASHEET J4C 20 _22 INDEX...

Page 23: ...00050 1 10 AP00044 1 14 10 AP00043 1 11 NUM CODE QUANTITY 10 AP00042 1 09 11 MM00187 1 12 AP00456 1 13 AP00056 1 14 AP00054 1 15 AP00457 1 16 AP01098 4 17 AP00067 1 18 AP00068 1 19 MM00004 1 19 AP0006...

Page 24: ...AP00057 1 27 AP00794 1 28 AP00991 1 29 AP01013 1 30 AP01000 2 31 AP00343 2 32 AP00031 1 33 AP00014 3 34 AP00251 1 J4C 20 NUM CODE QUANTITY 35 AP00974 1 36 AP00032 3 37 AP00021 1 38 AP00960 1 39 AP001...

Page 25: ...52 44 NUM CODE QUANTITY 43 AP00533 1 S TYPE 43 AP01059 1 B TYPE 44 AP00080 4 45 AP01047 1 46 AP01045 1 47 AP00159 1 48 AP00376 1 J4C 20 NUM CODE QUANTITY 49 MM01211 2 50 MM01210 2 51 AP01000 2 52 AP0...

Page 26: ...Output drive Zamak Zinc plated Optional Zamak TEFLON coated Flange ZamaK and Zinc plated Optional Zamak and TEFLON coated Main external shaft Stainless Steel External screws Stainless Steel Gears Stee...

Page 27: ...J4C 35 SIZES HANDBOOK_DATASHEET J4C 35 _27 INDEX...

Page 28: ...Exploded View HANDBOOK_DATASHEET J4C 35_28 INDEX 26 21 19 8 24 4 5 7 15 14 13 12 9 10 11 7 4 4 23 18 17 20 25 2 1 3 7 22 6 16 J 4C 35...

Page 29: ...Exploded View HANDBOOK_DATASHEET J4C 35_29 INDEX 39 33 37 27 28 29 30 32 33 34 42 33 35 36 41 32 34 38 40 34 31...

Page 30: ...Exploded View HANDBOOK_DATASHEET J4C 35_30 INDEX 58 60 48 48 43 44 45 46 47 46 47 53 55 50 51 49 60 54 61 59 64 62 63 57 56 52 J4C 35...

Page 31: ...Output drive Zamak Zinc plated Optional Zamak TEFLON coated Flange Aluminum and Cataphoresis Optional Aluminum and TEFLON coated Main external shaft Stainless Steel External screws Stainless Steel Gea...

Page 32: ...J4C 55 SIZES HANDBOOK_DATASHEET J4C 55 _32 INDEX...

Page 33: ...Exploded View HANDBOOK_DATASHEET J4C 55_33 INDEX 7 2 10 17 15 14 8 2 12 13 3 6 16 11 9 27 10 24 4 23 21 5 1 25 22 2 18 26 19 20...

Page 34: ...Exploded View HANDBOOK_DATASHEET J4C 55_34 INDEX J4C 55 29 31 45 46 28 30 43 42 44 41 40 39 38 36 35 36 35 37 34 33 32 30...

Page 35: ...Exploded View HANDBOOK_DATASHEET J4C 55_35 INDEX J4C55 50 54 48 49 51 64 63 59 62 61 59 56 55 53 52 62 58 62 60 57 47...

Page 36: ...tput drive Zamak Zinc plated Optional Zamak TEFLON coated Flange Aluminum and Cataphoresis Optional Aluminum and TEFLON coated Main external shaft Stainless Steel External screws Stainless Steel Gears...

Page 37: ...J4C 85 SIZES INDEX HANDBOOK_DATASHEET J4C 85_37...

Page 38: ...Exploded View HANDBOOK_DATASHEET J4C 85_38 INDEX 26 21 1 2 3 4 5 24 5 6 8 7 13 12 11 10 22 23 20 19 8 17 16 15 14 9 25 5 18...

Page 39: ...Exploded View HANDBOOK_DATASHEET J4C 85_39 INDEX...

Page 40: ...Exploded View HANDBOOK_DATASHEET J4C 85_40 61 53 48 49 50 51 67 66 68 63 57 65 64 62 63 62 60 56 52 54 55 58 59 62 INDEX...

Page 41: ...Output drive Zamak Zinc plated Optional Zamak TEFLON coated Flange Aluminum and Cataphoresis Optional Aluminum and TEFLON coated Main external shaft Stainless Steel External screws Stainless Steel Gea...

Page 42: ...J4C 140 SIZES INDEX HANDBOOK_DATASHEET J4C 140_42...

Page 43: ...Exploded View HANDBOOK_DATASHEET J4C 140_43 INDEX 12 22 21 1 2 4 6 4 5 3 7 8 9 10 11 15 14 13 16 20 19 18 17 23 8 33 32 31 30 29 28 22 27 26 25 24 4...

Page 44: ...Exploded View HANDBOOK_DATASHEET J4C 140_44 46 37 52 35 51 50 49 34 40 39 41 42 41 42 44 43 45 35 53 47 38 48 36 INDEX...

Page 45: ...Exploded View HANDBOOK_DATASHEET J4C 140_45 76 67 77 J4C 140 54 55 56 57 58 59 60 62 63 65 64 66 61 68 69 70 71 72 59 56 73 74 56 75 56 56 70 INDEX...

Page 46: ...Output drive Zamak Zinc plated Optional Zamak TEFLON coated Flange Aluminum and Cataphoresis Optional Aluminum and TEFLON coated Main external shaft Stainless Steel External screws Stainless Steel Gea...

Page 47: ...J4C 300 SIZES HANDBOOK_DATASHEET J4C 300_47 INDEX...

Page 48: ...Exploded View HANDBOOK_DATASHEET J4C 300_48 3 27 9 30 18 19 24 5 6 26 23 20 21 22 25 17 29 32 15 10 27 4 11 13 1 8 16 31 7 14 12 6 6 2 33 28 J4C 300 INDEX...

Page 49: ...Exploded View HANDBOOK_DATASHEET J4C 300_49 53 34 49 52 51 42 41 39 36 50 35 42 38 48 35 45 46 40 41 44 43 47 37 INDEX...

Page 50: ...Exploded View HANDBOOK_DATASHEET J4C 300_50 72 66 62 55 75 56 73 58 54 60 64 76 70 56 69 71 65 56 67 61 J4C 300 57 68 77 59 59 74 71 63 56 56 INDEX...

Page 51: ...04 Electric actuators with POSITIONER DPS J4C 20 85 HANDBOOK_Optios DPS_51 INDEX SPECIFICATIONS S20 B20 S35 B35 S55 B55 S85 B85 F S Full scale...

Page 52: ...t up by using DIPs should have the same Input and Output Signal I e If Set up Input signal 4 20mA Output signal 4 20 mA Other possibilities are available to work with but they should be con gurated fr...

Page 53: ...t VAC PIN1 neutral and PIN2 phase VDC PIN1 negative and PIN2 positive VERY IMPORTANT BEFORE CONNECTING A PLUG TO THE ACTUATOR CHECK THAT THE VOLTAGE IS THE SAME AS THE ONE SPECIFIED ON THE LABEL CARTE...

Page 54: ...SPECIFICATIONS INDEX S140 B140 S300 B300 DPS J4C 140 300 HANDBOOK_Optios DPS_54 F S Full scale...

Page 55: ...t up by using DIPs should have the same Input and Output Signal I e If Set up Input signal 4 20mA Output signal 4 20 mA Other possibilities are avalilable to work with but they should be con gurated f...

Page 56: ...PIN1 neutral and PIN2 phase VDC PIN1 negative and PIN2 positive VERY IMPORTANT BEFORE CONNECTING A PLUG TO THE ACTUATOR CHECK THAT THE VOLTAGE IS THE SAME AS THE ONE SPECIFIED ON THE LABEL CARTER 3 B...

Page 57: ...20 85 HANDBOOK_Optios BSR_57 SPECIFICATIONS INDEX S20 B20 S35 B35 S55 B55 S85 B85 Until battery discharged Until battery discharged Until battery discharged Until battery discharged 2 000 Kg 2 000 Kg...

Page 58: ...failure we need the actuator go to the CLOSE position we need to put the jumper 1 on the SELDIR position NO or NC Set Up NO Set Up NO If in case of a power supply fail ure we need the actuator go to...

Page 59: ...BSR J4C 140 300 HANDBOOK_Optios BSR_59 SPECIFICATIONS INDEX S140 B140 S300 B300...

Page 60: ...ed the actuator go to the CLOSE position we need to put the jumper 1 on the SELDIR position NO or NC Set Up NO Set Up NO If in case of a power supply failure we need the actuator go to the OPEN positi...

Page 61: ...ator to establish a uniform relation The analogical inputs are sent to the CPU where they are processed for his continuous comparison with the position of the actuator this allows to obtain a very hig...

Page 62: ...ce the cap in hole B and press it until it is fully inside Fig B sleeve cap INDEX PLEASE READ CAREFULLY BEFORE MOUNTING VERY IMPORTANT PLEASE FOLLOW THE INSTRUCTIONS STEP BY STEP BEFORE CONNECTING A P...

Page 63: ...N 1 and PIN Earth The actuator will make a complete maneuver Connect B connector to the actuator The actuator is ready to work Mount the 3 outer connectors together with its rubber joints and x them t...

Page 64: ...e actuator to establish a uniform relation The analogical inputs are sent to the CPU where they are processed for his continuous comparison with the position of the actuator this allows to obtain a ve...

Page 65: ...WITH POSITIONER PROCEED AS FOLLOWS KIT COMPONENTS Element A 1 Cover Element B 1 Plastic column Element C 1 DPS positioner PCB Element D 2 Sheet metal Fixing screws Element E 1 Plastic Fixing screws E...

Page 66: ...eel on the shaft and x it by using the screw 14 15 Mount the 3 outer connectors together with its rubber joints and x them to the cover by using the screws Outer Set Up Only if necessary B plug Connec...

Page 67: ...a power supply failure Inside of the housing there are a BSR print circuit board and a battery pack which is kept in continuous charge In case of the valve is not in the preferable position and there...

Page 68: ...NTS Element A 1 BSR PCB Element B 1 Lower battery support Element C 1 Battery pack Element D 1 Upper battery support Element E 3 Sheet metal Fixing screws Element F 2 Plastic Fixing screws A B C D E F...

Page 69: ...he bottom part Put the cables as shown in the picture Fig 7A Connect the battery cables to the BSR PCB Element A as per Fig 7C Put the lower battery support Element B See Fig 6A Fix it by using 2 Shee...

Page 70: ...e is a power supply failure Inside of the housing there are a BSR print circuit board and a battery pack which is kept in continuous charge In case of the valve is not in the preferable position and t...

Page 71: ...ING TO POINT 4 THE PCB COULD BE DAMAGED KIT COMPONENTS Element A 1 BSR PCB Element B Element C Element D 3 Sheet metal Fixing screws Element E A B D E C1 Connect 1 Connect 1 Connect 2 C2 Connect 2 Fil...

Page 72: ...move the 8 screws between the cover and the body of the actuator 3 Carefully remove the cover in order to install the kit Take the BSR PCB Element B from the KIT and connect it to the actuator PCB by...

Page 73: ...INTERFACE KIT cable we stablish communication with the actuator read parameters and change the set up values https www dropbox com sh 4qgczg8zspwtehc AABD0TkZouJ2 DXxidzk8Jera dl 0 1 Download the le...

Page 74: ...HANDBOOK_KIT INTERFACE_74 5 3 Click on Next 5 4 Click on Next 5 6 Cick on Restart 5 5 Click on Next 6 The Program set up is nished 7 Go to Inicio Todas la aplicaciones and in le 8 Open INDEX...

Page 75: ...ACE cable inside the KIT box 2 Before connecting it to a J4C actuator remove the cover of the actuator and connect one of the Interface cable sides as per our image 1 Then connect the other cable side...

Page 76: ...HANGE LENGUAGE chose the language and click on CONTINUE If you click on PARAMETERS the following screen willopen showingtheactuatorparameters loaded during the mass production process Short explanatio...

Page 77: ...ition The user wants to move the actuator manually Power On Number of times the actuator remains without Power Supply BSR Number of times the actuator has been activated by using the BSR system due to...

Page 78: ...ON The actuator is working the same way as when using the INPUT OUTPUT option but in case of a mA of V signal failure the actuator would stop remaining in the same position as it was prior to the sign...

Page 79: ...actuator at an intermediate position Click on ACTUAL STATUS the screen will show the actuator status green light Click on MEN PRINCIPAL to go back to the home menu Click on POWER SUPPLY CONFIGURATIONS...

Page 80: ...his system appears in our catalogue as a factory option From our mobile phone or tablet we could order our actuator to open close or stop we could be informed about errors or incidences etc The commun...

Page 81: ...larm mails Wireless system Plug and play Each device could be operated manually Could be seen from the control panel tablet mobile PC either inside or outside of the plant Fast and exible starting by...

Page 82: ...06 CERTIFICATIONS HANDBOOK_CERTIFICATIONS_82 IP 67 Reach Certi cate of Compliance Rohs Certi cate of Compliance CE Certi cates ISO 9001 2015 INDEX...

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Page 89: ...ved quality management systems apply to the following MANUFACTURING MARKETING AND TECHNICAL ASSISTANCE OF VALVE ACTUATORS Original Approval 03 09 2001 Current Certificate 28 09 2021 Certificate Expiry...

Page 90: ...N THE PLACEMENT OF THE INSTALLATION AND DOES NOT COVER INDEMNIFICATIONS OR OTHER EXPENSES The warranty will be void if the device has been open if the defects are the result of the misuse or if our pr...

Page 91: ...HANDBOOK_CONTACT_90 www jjbcn com J J BCN INTERNACIONAL SA Pol gon Industrial Sud Carrer de l Orfe Catal 7 08440 Cardedeu Barcelona Spain 34 93 871 33 04 info jjbcn com 08 CONTACT INDEX...