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MAINTENANCE

MAINTENANCE RECOMMENDATIONS

J-Tech recommends that, along with the pre-and
post-use inspections, you perform quarterly
maintenance checks on your LaneBlade® and the
vehicle to which it is attached.  These quarterly
maintenance checks will help ensure your
LaneBlade® and vehicle are safe.

MAINTENANCE SAFETY WARNINGS

Lower LaneBlade® when vehicle is
parked.  Keep 8' clear of the

LaneBlade® drop zone.  Temperature changes
could change hydraulic pressure, causing the
LaneBlade® to drop unexpectedly or damaging
hydraulic components.  Failure to do this can
result in serious personal injury.

Always support the LaneBlade®
with appropriate jack stands when

performing maintenance. 

Always park the vehicle in a safe
and level area before performing

maintenance.

Always turn off vehicle ignition
when working on your

LaneBlade®.

Do not drop LaneBlade® parts on
hands or feet.

Always follow your company’s
lifting guidelines when moving

heavy parts.

Always disconnect battery from
vehicle before working on any

electrical components, wiring, or accessories.

Be aware of the possibility of
electrical fire or arc-flash in the

event of any unintentional damage to electrical
wires or components when performing
maintenance on the LaneBlade® system

.

Wear safety glasses, chemical
resistant gloves, and a face shield

when performing maintenance on your
LaneBlade®, the vehicle battery or electrical
system, or the LaneBlade® hydraulic system.

Hydraulic fluid, oil, and other
fluids are used in the installation,

maintenance, and use of your  LaneBlade®.  Many
of these fluids present a hazard by slipping on
spilled fluid.  Always clean up spilled fluids
following your company’s spill-cleanup
requirements.

Always check area for bystanders
and equipment before moving

vehicle

.

Always have a fire extinguisher
rated ABC on hand before

servicing your LaneBlade®.

QUARTERLY MAINTENANCE ITEMS

1.

Check the vehicle’s oil level with the
LaneBlade® mounted to the vehicle.

2.

Check the LaneBlade® vehicle mount and
tighten any loose fasteners.

3.

Check the LaneBlade® assembly.  Tighten
any loose fasteners.  Replace any damaged,
bent, loose, or missing bolts, pins or snaps.

4.

Inspect LaneBlade® components and frame
for damage, rust, or broken welds.

5.

Ensure all the cylinder and wing pivot pins
are free from damage.

6.

Add grease to all grease-fittings.

7.

Carefully inspect the LaneBlade® blade for
wear using  the inspection standards on
page 16. 

14

Summary of Contents for LANEBLADE

Page 1: ...Owner s Manual Name of purchaser Date of purchase Serial Number Read this Owner s Manual before operating or servicing your LaneBlade...

Page 2: ...Customer Service service jtechusa com 610 458 4334 45 Senn Drive Chester Springs PA 19425 Scan for latest version of this manual PN LaneBlade Manual Updated August 5 2022...

Page 3: ...OWED INDICATOR 7 CAMERA SYSTEM 7 OPTIONAL DVR SYSTEM 7 OPERATION 8 SAFETY MESSAGES 8 PRE USE INSPECTION 9 TO DEPLOY THE LANEBLADE 9 TO STOW THE LANEBLADE 10 PARKING WITH THE LANEBLADE 10 MOVING DEBRIS...

Page 4: ...The information specifications and recommended maintenance guidelines in this manual are based on information in effect at the time of printing J Tech reserves the right to make changes at any time wi...

Page 5: ...if not avoided could result in damage to product and or property NOTE Identifies tips helpful hints and other information the owner operator should know WARNING CAUTION INSTRUCTION LABELS AND IN CAB S...

Page 6: ...ed Temperature could change hydraulic pressure causing the LaneBlade to drop unexpectedly or causing damage to the hydraulic components Failure to lower LaneBlade when parked can result in serious per...

Page 7: ...leanup requirements Always inspect hydraulic components and hoses before using Replace any damaged or worn parts immediately BATTERY SAFETY Batteries normally cause explosive gases which can cause ser...

Page 8: ...op of cowling The LaneBlade weighs 650lbs When in the stowed position the LaneBlade is approximately 8 5 from the ground WINGS The LaneBlade wings are 35 from the maul board when stowed They travel 75...

Page 9: ...h velocity fuses In case of an unexpected hydraulic fluid loss the velocity fuses will prevent the LaneBlade from dropping from the stowed position IN CAB CONTROLLER The controller gives you full cont...

Page 10: ...page 16 before attempting to push debris OPTIONAL DVR SYSTEM Your LaneBlade may be equipped with an optional DVR system that works in conjunction with the camera system If equipped the DVR system will...

Page 11: ...municate your intentions to other drivers Operators must be trained in safe operation of highway maintenance vehicles including safe re entries into traffic flow from the shoulder of the road Always c...

Page 12: ...draulic fluid level following the steps listed on page 15 Ensure hydraulic fluid level is at a proper level 10 Check the LaneBlade camera and monitor for proper operation clean lense and acceptable fi...

Page 13: ...s When not pushing road debris the LaneBlade must be raised to its stowed position Never operate vehicle on road with the LaneBlade deployed unless actively engaged in removing road debris 4 Turn the...

Page 14: ...with debris Before making contact with debris ensure vehicle is traveling at or under 20mph Never attempt to move debris weighing more than 150 lbs Attempting to move debris weighing over 150lbs risks...

Page 15: ...vel area when performing post use inspections Always support the LaneBlade with appropriate jack stands when performing post use inspections 1 After every use visually inspect the LaneBlade looking fo...

Page 16: ...verify the LaneBlade UNSTOWED light illuminates 13 With the LaneBlade stowed verify the UNSTOWED light extinguishes 14 While driving in a safe location over 20mph attempt to deploy the LaneBlade It mu...

Page 17: ...arc flash in the event of any unintentional damage to electrical wires or components when performing maintenance on the LaneBlade system Wear safety glasses chemical resistant gloves and a face shield...

Page 18: ...test vehicle battery following battery manufacturer s safety guidelines Replace or recharge as needed 19 Inspect the maul board padding material and replace as needed 20 Check the fluid in the hydrau...

Page 19: ...THE CAMERA AND MONITOR 1 Park vehicle in a safe and level surface The vehicle should be equipped for normal operation 2 Aim the monitor so the driver has an unobstructed view of both the monitor and...

Page 20: ...ed or fault in wiring 5 Pump filter clogged worn or damaged pump or hydraulic system malfunction 1 Fill reservoir to proper level See page 15 2 Reset tripped circuit breaker See page 16 3 Check vehicl...

Page 21: ...h for repair information 3 Contact J Tech for repair information 4 Attempt field repair of failed part If field repair fails vehicle will need to be towed to repair facility Wings will not lock hydrau...

Page 22: ...rloaded or fault in wiring Contact J Tech for repair information Excessive load on vehicle electrical system while using LaneBlade 1 Vehicle battery weak or charging system malfunction 2 Worn or damag...

Page 23: ...Contact J Tech for repair information Camera does not show LaneBlade maul board Camera misaligned Realign camera See page 16 DVR system does not record DVR system fault Contact J Tech for troubleshoot...

Page 24: ...maintain situational awareness when operating the LaneBlade Lower the LaneBlade when vehicle is parked Keep 8 clear of the LaneBlade drop zone The LaneBlade is designed for pushing debris off the roa...

Page 25: ...de to coast to a soft stop This results in smoother operation and decreased wear on the hydraulic system The controller must be returned to its cradle when not in use To prevent accidental activation...

Page 26: ...s no warranties with respect to component parts or accessories not manufactured by J Tech same being subject only to such warranties if any as may be made by their respective manufacturers Use of nona...

Page 27: ...l Number _______________________________ Date Purchased ________________________________________ Fleet Manager s Name __________________________________ Fleet Manager s Phone Number __________________...

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