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MAINTENANCE

8.

Run the LaneBlade® through its total
movement and look for complete
movement or evidence of hydraulic leaks.

9.

Inspect the maul board, blade, and face for
damaged, frayed, or missing pieces.

10.

Disassemble and clean all electrical
connections including grounds.  Apply
dielectric grease to all connections and
plugs.  Reconnect electrical connections.

11.

Inspect hydraulic lines, seals, and
components before each use.  

12.

Check the hydraulic fluid level following the
steps enumerated on page 15.  Ensure
hydraulic fluid level is at a proper level.

13.

Check the 

LaneBlade® camera for proper

operation, clean lense, and acceptable 

field of

view using the standards given on page 16.

14.

Lubricate all moving parts for ease of
operation.

15.

With the LaneBlade® deployed, verify the
LaneBlade® UNSTOWED light illuminates.

16.

With the LaneBlade® stowed, verify the
LaneBlade® UNSTOWED light is
extinguished.

17.

While driving in a safe location over 20mph,
attempt to deploy the LaneBlade®.  It
should not deploy while vehicle is traveling
over 20mph.

18.

Inspect and test vehicle battery following
battery manufacturer’s safety guidelines. 
Replace or recharge as needed.

19.

Inspect the maul board padding material
and replace as needed.

20.

Check the fluid in the hydraulic pump
reservoir using the steps listed on page 15. 
If fluid is needed, follow the steps listed on
page 15.

21.

Inspect the powder coat finish on your
LaneBlade® assembly.  If necessary, repaint
the surface with rust-resistant, high grade
enamel paint following the paint
manufacturer’s safety guidelines.

 

CHECKING HYDRAULIC SYSTEM FLUID
LEVEL

1.

Park vehicle on a level spot in a safe
location.

2.

The LaneBlade® and wings must be in the
stowed position to check the hydraulic fluid
level.

3.

Remove cap from the fluid reservoir.

4.

The reservoir is full when the fluid reaches
the FILL line on the reservoir.

ADDING FLUID TO THE HYDRAULIC SYSTEM

1.

With the LaneBlade® in its stowed position
and with the wings fully stowed, remove
the cap from the hydraulic pump reservoir.

2.

If fluid is needed, add Automatic
Transmission Fluid (ATF) until it reaches the
FILL line on the reservoir.

3.

Cycle the wings several times to their
deployed and stowed positions.

4.

Check the level in the reservoir.  If needed,
add ATF as described in step 2.  Replace the
reservoir cap.

15

Summary of Contents for LANEBLADE

Page 1: ...Owner s Manual Name of purchaser Date of purchase Serial Number Read this Owner s Manual before operating or servicing your LaneBlade...

Page 2: ...Customer Service service jtechusa com 610 458 4334 45 Senn Drive Chester Springs PA 19425 Scan for latest version of this manual PN LaneBlade Manual Updated August 5 2022...

Page 3: ...OWED INDICATOR 7 CAMERA SYSTEM 7 OPTIONAL DVR SYSTEM 7 OPERATION 8 SAFETY MESSAGES 8 PRE USE INSPECTION 9 TO DEPLOY THE LANEBLADE 9 TO STOW THE LANEBLADE 10 PARKING WITH THE LANEBLADE 10 MOVING DEBRIS...

Page 4: ...The information specifications and recommended maintenance guidelines in this manual are based on information in effect at the time of printing J Tech reserves the right to make changes at any time wi...

Page 5: ...if not avoided could result in damage to product and or property NOTE Identifies tips helpful hints and other information the owner operator should know WARNING CAUTION INSTRUCTION LABELS AND IN CAB S...

Page 6: ...ed Temperature could change hydraulic pressure causing the LaneBlade to drop unexpectedly or causing damage to the hydraulic components Failure to lower LaneBlade when parked can result in serious per...

Page 7: ...leanup requirements Always inspect hydraulic components and hoses before using Replace any damaged or worn parts immediately BATTERY SAFETY Batteries normally cause explosive gases which can cause ser...

Page 8: ...op of cowling The LaneBlade weighs 650lbs When in the stowed position the LaneBlade is approximately 8 5 from the ground WINGS The LaneBlade wings are 35 from the maul board when stowed They travel 75...

Page 9: ...h velocity fuses In case of an unexpected hydraulic fluid loss the velocity fuses will prevent the LaneBlade from dropping from the stowed position IN CAB CONTROLLER The controller gives you full cont...

Page 10: ...page 16 before attempting to push debris OPTIONAL DVR SYSTEM Your LaneBlade may be equipped with an optional DVR system that works in conjunction with the camera system If equipped the DVR system will...

Page 11: ...municate your intentions to other drivers Operators must be trained in safe operation of highway maintenance vehicles including safe re entries into traffic flow from the shoulder of the road Always c...

Page 12: ...draulic fluid level following the steps listed on page 15 Ensure hydraulic fluid level is at a proper level 10 Check the LaneBlade camera and monitor for proper operation clean lense and acceptable fi...

Page 13: ...s When not pushing road debris the LaneBlade must be raised to its stowed position Never operate vehicle on road with the LaneBlade deployed unless actively engaged in removing road debris 4 Turn the...

Page 14: ...with debris Before making contact with debris ensure vehicle is traveling at or under 20mph Never attempt to move debris weighing more than 150 lbs Attempting to move debris weighing over 150lbs risks...

Page 15: ...vel area when performing post use inspections Always support the LaneBlade with appropriate jack stands when performing post use inspections 1 After every use visually inspect the LaneBlade looking fo...

Page 16: ...verify the LaneBlade UNSTOWED light illuminates 13 With the LaneBlade stowed verify the UNSTOWED light extinguishes 14 While driving in a safe location over 20mph attempt to deploy the LaneBlade It mu...

Page 17: ...arc flash in the event of any unintentional damage to electrical wires or components when performing maintenance on the LaneBlade system Wear safety glasses chemical resistant gloves and a face shield...

Page 18: ...test vehicle battery following battery manufacturer s safety guidelines Replace or recharge as needed 19 Inspect the maul board padding material and replace as needed 20 Check the fluid in the hydrau...

Page 19: ...THE CAMERA AND MONITOR 1 Park vehicle in a safe and level surface The vehicle should be equipped for normal operation 2 Aim the monitor so the driver has an unobstructed view of both the monitor and...

Page 20: ...ed or fault in wiring 5 Pump filter clogged worn or damaged pump or hydraulic system malfunction 1 Fill reservoir to proper level See page 15 2 Reset tripped circuit breaker See page 16 3 Check vehicl...

Page 21: ...h for repair information 3 Contact J Tech for repair information 4 Attempt field repair of failed part If field repair fails vehicle will need to be towed to repair facility Wings will not lock hydrau...

Page 22: ...rloaded or fault in wiring Contact J Tech for repair information Excessive load on vehicle electrical system while using LaneBlade 1 Vehicle battery weak or charging system malfunction 2 Worn or damag...

Page 23: ...Contact J Tech for repair information Camera does not show LaneBlade maul board Camera misaligned Realign camera See page 16 DVR system does not record DVR system fault Contact J Tech for troubleshoot...

Page 24: ...maintain situational awareness when operating the LaneBlade Lower the LaneBlade when vehicle is parked Keep 8 clear of the LaneBlade drop zone The LaneBlade is designed for pushing debris off the roa...

Page 25: ...de to coast to a soft stop This results in smoother operation and decreased wear on the hydraulic system The controller must be returned to its cradle when not in use To prevent accidental activation...

Page 26: ...s no warranties with respect to component parts or accessories not manufactured by J Tech same being subject only to such warranties if any as may be made by their respective manufacturers Use of nona...

Page 27: ...l Number _______________________________ Date Purchased ________________________________________ Fleet Manager s Name __________________________________ Fleet Manager s Phone Number __________________...

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