Engine Overhaul Manual
Jabiru Aircraft
Pty Ltd
Jabiru 2200 & 3300 Aircraft Engines
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ISSUE
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Dated : 28/10/2014
Issued By: AS
Page: 166 of 201
L:\files\Manuals_For_Products\Engine_Manuals\Overhaul_Manual\JEM0001-7_Overhaul_Manual_DRAFT_(29_10_14).docx
9.7 Disassembly Record Sheet
9.7.1 Engine Details
Engine Serial #:
Date:
9.7.2 Engine Disassembly Record Sheet
A disassembly control / record checklist is given below. This checklist describes disassembly as the
reverse of the assembly processes detailed in Sections 9.9.9 to 9.10.10. The assembly checklists
referenced need not be completed: completion of Table 14 is sufficient record of the disassembly.
Where assembly checklists require measurements these steps may be skipped during disassembly.
Where assembly checklists include the application of compounds these may be skipped during
disassembly.
Where assembly checklists require stage inspections these may be skipped during disassembly.
Disassembly for full overhaul as detailed. Disassembly for top-end overhaul may substitute Sections
Table 14
– Engine Disassembly
No.
Details
Initials
Checked By
Date
Z1
Disassembly: Reverse process detailed in Build Sheet H
(Section 9.9.9
, “Final Assembly”)
Z2
Disassembly: Reverse process detailed in Build Sheet G
(Section 9.9.8
, “Fuel Pump & Carburettor”)
Z3
Disassembly: Reverse process detailed in Build Sheet F
(Section 9.9.7
, “Gear Case”)
Z4
Disassembly: Reverse process detailed in Build Sheet E
(Section 9.9.6
, “Flywheel, Ignition Coils, Starter Motor &
Alternator”)
Z5
Disassembly: Reverse process detailed in Build Sheet D
(Section 9.9.5
, “Sump”)
Z6
Disassembly: Reverse process detailed in Build Sheet C
(Section 9.9.4
, “Pistons, Cylinder & Cylinder Heads”)
Z7
Crankshaft Disassembly: Reverse process detailed in
Build Sheet B (Section 9.9.3
, “Crankcase & Camshaft
Assembly”)
Z8
Crankshaft Disassembly: Reverse process detailed in
Build Sheet A (Section 9.9.2
, “Crankshaft, Propeller Mount
Flange & Conrods”)
Z9
Clean parts to be re-used.
Z10
Corrosion protect & store components as required.
Z11
Stage Inspection of Engine
I hereby certify that the engine has been disassembled, cleaned, corrosion protected and stored in
accordance with the applicable Jabiru Pty Ltd Instructions and Maintenance procedures.
Signed:
Date:
for Jabiru Aircraft Pty Ltd
