Page No: 46
Issue No: 1
Date: 031100
Issued By: PJA
3)
Measure and record in Build Sheet
4)
Bead blast cylinder outer to remove all old paint and rust.
5)
Etch prime and paint with high temperature black paint.
6)
Run 5/16 UNF Tap through head threads to remove all beads and to insure
that head bolts torque up fully.
7)
Clean in kero then in hot soapy water to remove all honing oil etc.
Note: Once cleaned, oil up cylinders straight away. Store in a cool dry
place in a sealed container.
Pistons
C7
1)
Clean oil out of pistons.
2)
Dip Pistons in cold dip solvent (i.e. Redik DKT degreaser - decarboniser -
paint stripper) as per manufacturers instructions to remove all carbon.
Note: The head of the piston can be bead blasted, but never bead blast
the ring grooves, piston skirt and piston pin bores.
3)
Use an old ring to clean carbon out of ring grooves but care must be taken
not to scratch grooves. Any scratching will cause Gas Leakage past the
rings. A piece of 2mm (0.080") perspex can also be used as it is kinder to
the
pistons.
C8 1) Clean
thoroughly.
2)
Visually inspect pistons for cracks or damage.
3)
Measure pistons and record in build sheet.
Drawing 9434064
4)
(i)
Clean inhibitor off new rings.
(ii)
Measure end gap of rings in the cylinder and record in build sheet.
(iii)
Fit rings with dots up
Note: End of oil ring expanded must be butted together.
(iv)
Fit pistons in cylinders. Oil Ring should only just enter so piston
pin can be fitted later.
Note: Arrows on inside of pistons point in direction of rotation.
Oil Rings and pistons and bore well.
(v)
Fit front piston pin circlip.
(vi)
Fit cylinder base O Ring.
(vii) Seal up in plastic bags ready for final assembly.
Jabiru 3300 Component Inspection and Assembly Procedure
Summary of Contents for 3300
Page 4: ...Page No 4 Issue No 1 Date 031100 Issued By PJA List of Amendments Page Amendment Date Issue...
Page 8: ...Page No 8 Issue No 1 Date 031100 Issued By PJA 1 1 Denomination of Cylinders...
Page 11: ...Page No 11 Issue No 1 Date 031100 Issued By PJA 3 0 PERFORMANCE GRAPHS...
Page 48: ...Page No 48 Issue No 1 Date 031100 Issued By PJA...
Page 52: ...Page No 52 Issue No 1 Date 031100 Issued By PJA...
Page 67: ...Page No 67 Issue No 1 Date 031100 Issued By PJA Drawing 9430064...
Page 89: ...Page No 89 Issue No 2 Date 031100 Issued By PJA...
