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Transmission

Transmissions equipped for the
chassis of this series of truck are
LC5T97, LC5T30, LC6T46. Among
these, LC5T97 and LC5T30 are man

ual fixed axle with stages. There are
five forward gears and one back
gear. The second, third, fourth and
fifth gear has synchronizer that is
synchromesh. The first and back
gear are constant mesh. Transmis

sion uses synchronizer to make gear
shifting convenient. It can reduce
wear and tear of tooth and shock,
prolong the life of gear linkage, short

en the time of gear shifting , improve
the average vehicle and reduce labor
intensity etc.
Gear shifting of transmission is

worked by transmission gear shifting
control mechanism, controlled by
long-distance soft shaft and rod.

Shifting control device of transmis

sion.

Shifting control device of transmis

sion is controlled by long -distance
soft high -floor short rod, using two
flexible shafts to choose and shift
gear. It is composed by control bar
base assembly and gear selecting/
shifting and prop stand. The inner
core shaft of flexible shaft is steel
wire rope. Gear selecting /shifting is
accomplished by steer wire rope's
pulling and pushing motion. The ball
on the flexible shaft and adjusting
screw are used for adjusting the total
length of the flexible shaft to ensure

the gear selecting/ shifting can be
completed. There are marks of the
transmission, which is shown in the
figure below.

Control handle of transmission

Schematic diagram of the transmis

sion gear shift control device

32

OWNER

S MANUAL for

HFC1061,HFC1063,HFC1083

series trucks

Using and maintenance:

1. If finding the gear shifting cannot
operate or operates difficultly when
the engine is not working, it shows
that the gear shifting rod (or the flex

ible shaft) has maladjustment or the
bolt becomes loose, now you must
adjust the control rod (or the flexible
shaft), check and tighten every bolt
and every nut.
2. If finding out-of -gear when run

ning on the rough road, the control
rod (or the flexible shaft) has malad

justment, and it should be adjusted
correctly.
3. If finding free play of the control
rod is too large, check and tighten
every bolt and every nut.
4. Do not take gear shifting operation

33

1. gear shift control rod
2.dust cover
3. handle
4.floor of the cab
5. flexible shaft for gear selecting
6. transmission rocker arm for gear selecting

7. side bracket for gear shifting
8. flexible shaft for gear shifting
9. fixed bracket of the gear shifting flexible
shaft
10. rear cover of the clutch
11. transmission rocker arm for gear shifting

Summary of Contents for HFC1061

Page 1: ...tures and operation of your new vehicle If is suggested that you read it carefully since the information it contains can contribute greatly to the satisfaction you receive from your new vehicle The ma...

Page 2: ...arried out This manual applies to all current JAC models and includes description and explanation of option as well as standard equipment As a result you may find material in this manual that does not...

Page 3: ...1 Vehicle using...

Page 4: ...headlight lights is the indication of small light Turn the control handle clock wise by 30o to lighten the front rear small lights and the instrument light is the indication of head light Keep on turn...

Page 5: ...assistant braking will be can celled automatically and the indicator light on the instrument panel goes out Other electric appliance switches Other electric appliance switches mainly include horn but...

Page 6: ...meter Speedometer Fuel gauge Indicator lamp Button for returning to zero Water temperature gauge Tripmeter Air pressure gauge 6 OWNER S MANUAL for HFC1061 HFC1063 HFC1083 series trucks New pattern of...

Page 7: ...exhaust assistant brake 10 fog lamp 11 small light 8 Integrated cluster OWNER S MANUAL for HFC1061 HFC1063 HFC1083 series trucks light when exhaust assistant braking operates the indicator light will...

Page 8: ...o wash the condenser hot water and steam are forbidden 5 Have the compressor worked for 5 minutes once a week in winter to maintain the air condi tioner work normally 6 Make sure the temperature of wa...

Page 9: ...ion power Lockup system is composed of right left lock unit turnover lock unit short pull rod long pull rod rear bracket of cab and so on All of these are to lock the cab too tightly and to make sure...

Page 10: ...d operate with the following steps Put the tooth part of the spline which is cut at the bottom on one end of the torsion rod in alignment with 1 position on the support axle tube and the spline tube a...

Page 11: ...17 clutch pedal Do not keep the foot on the pedal to avoid the burning out of the clutch friction disc When shifting do not just see the shifting rod You should watch forward and hold the steering wh...

Page 12: ...d sand and reduce the vehicle speed to less than 10km h swerve the OWNER S MANUAL for HFC1061 HFC1063 HFC1083 series trucks 19 vehicle solely alongside the right side of road When swerving turn the st...

Page 13: ...d be placed on the position of 200 meters in front of and behind the vehicle Avoid parking on the ramp If the vehicle must be parked on the ramp pull up the parking brake rod to the extreme position s...

Page 14: ...ase find the exact position so as to use and repair our product 23 larger dust particle can be separated from the air by the function of cy clone vane then can be thrown into the dust gathering plate...

Page 15: ...Too tight or too loose fan belt does no good to operate the engine Consult engine assembly for details of adjusting methods 2 Adjusting methods Adjust the fan belt with adjusting bolts first then do...

Page 16: ...ntity of diesel well atomized into the cylinder regularly with definite interval of in jection and under definite pressure according to engine operating re quirement as well as making the diesel mix w...

Page 17: ...Chassis 29...

Page 18: ...the effec tive travel and incomplete release of the clutch etc which make the clutch not work normally The work of air bleeding should be completed by two persons One person presses the clutch pedal a...

Page 19: ...the flexible shaft and adjusting screw are used for adjusting the total length of the flexible shaft to ensure the gear selecting shifting can be completed There are marks of the transmission which i...

Page 20: ...in off the oil in the transmission prop up the rear axle shift the transmission into the reverse gear add kerosene keep the transmission rotating for 2 3 minutes then drain off kerosene add pure gear...

Page 21: ...s single reduction driving axle which is composed of final drive and differential and axle hous ing It is medium and final class speed reduction driving mechanism in driving system Final drive can not...

Page 22: ...d and adjust ed in factory Removing and adjust ing should be done only as the gears are worn and the gear clearance is 38 OWNER S MANUAL for HFC1061 HFC1063 HFC1083 series trucks beyond the specified...

Page 23: ...th cross beam 19 rear shock absorber s support assembly 20 rear spring fixed support 21 additional spring support 22 the sixth cross beam coupling plate 23 the sixth cross beam 24 frame s rear spring...

Page 24: ...assembling direction of front and rear steel plate When tightening leaf spring U type bolt and nut screw it using well dis tributed force at first then screw front U type nut according to specified f...

Page 25: ...ust its clearance 3 Adjustment of toeing in The toe ing in can be adjusted via adjusting tie rod Park the vehicle on a flat ground jack up its header and orient front wheel just as vehicle run for war...

Page 26: ...eering wheel has phenomenon of getting stuck and getting impeded 3 Check free play of steering wheel when engine runs in idle speed Free play of steering wheel is 15 35mm Rotate adjusting screw clockw...

Page 27: ...EXRON type hydraulic oil for im 48 OWNER S MANUAL for HFC1061 HFC1063 HFC1083 series trucks ring oil has been cooled check whether it is at normal temperature If finding problem repeat step4 and step5...

Page 28: ...ucks of this se ries are parking brake system center drum and running brake system air brake hydraulic brake Running brake system Air brake 1 Brief description of this system Compared with hydraulic b...

Page 29: ...e air compressor to make air inlet valve open and the air compressor idles When brake valve 8 is de pressed front and rear brake cham ber 2 and 12 operate at the same time which makes front and rear b...

Page 30: ...en counter rotate worm released by 3 4r brake drum should be rotate freely OWNER S MANUAL for HFC1061 HFC1063 HFC1083 series trucks 55 5 Test drive after adjustment check working condition of brake wh...

Page 31: ...l brake left rear brake right front brake left front brake Follow air outlet methods be low Clean air drain screw of main cylinder and wheel cylinder Remove oil drain plug of main cylinder or reservoi...

Page 32: ...ance if the temperature is too high Check wheel cylinders for leakage and replace leather gasket if leakage is detected Protect drums from be ing wrong result from over heat and other reasons 4 Vacuu...

Page 33: ...1083 series trucks Wheel and spare wheel riser Wheel Brief description Every truck has seven wheels in all one of which is spare wheel Using and maintenance In order to use for a longer time please ch...

Page 34: ...anything wrong re place it immediately Lubrication should be applied to the driving parts of the riser in case of rust and for convenient rising Disassemble spare wheel riser when doing class three m...

Page 35: ...ght to lighten the road and switch to low light when two vehicles pass each other to avoid dazzling your eyes In order to lighten road clearly with headlight adjusting stripping and old pattern new pa...

Page 36: ...ty OWNER S MANUAL for HFC1061 HFC1063 HFC1083 series trucks 2 Make sure that the holes on the upper cap not choked or the plate will be damaged by the vapor pro duced by electrolyzing 3 The electrolyt...

Page 37: ...level changing which causes the resister to connect or short circuit to make the electromag netic fuel level gauge change Con nect terminal of the fuel level alarm lamp with the indicator light to ind...

Page 38: ...Vehicle maintenance 71...

Page 39: ...heck cylinder head of engine 72 OWNER S MANUAL for HFC1061 HFC1063 HFC1083 series trucks wheel nut box and steel plate spring for tighten Check steering brake and clutch for normal operation Check ste...

Page 40: ...nce When winter and summer alternate carry out seasonal maintenance Summer 1 Clean out water scale in the cool ing system 2 Replace lubrication for summer 3 Fuel with 0 light diesel oil speci fied in...

Page 41: ...nd instrument plate or bulb has been burned down 76 OWNER S MANUAL for HFC1061 HFC1063 HFC1083 series trucks 77 1 Electrical system trouble shooting Trouble symptom and probable cause Checking and rem...

Page 42: ...le loads too much e Not start in low gear f The pedal is held pressed when running a Clean or rivet a new friction lining b Replace c Adjust to 3 5mm d Load as rated e Start in low gear f Change bad d...

Page 43: ...h slip sleeve a Adjust the idle speed b Adjust clutch c Repair or replace d Replace 4 Transmission trouble shooting 80 OWNER S MANUAL for HFC1061 HFC1063 HFC1083 series trucks Trouble symptom and prob...

Page 44: ...HFC1083 series trucks Trouble symptom and probable cause Checking and remedy 1 Abnormal noise from rear axle a Worn or damaged pinion bearing b Worn or damaged side bearing of differential c Loosenin...

Page 45: ...UAL for HFC1061 HFC1063 HFC1083 series trucks 7 Steering mechanism trouble shooting Trouble symptom and probable cause Checking and remedy 2 Shake of steering wheel instable steering a Loosening steer...

Page 46: ...ake shoe b Rust of single sided cam shaft frame shaft or cam shaft frame c Shoe has oily dirt d Unequal pressure of left and right wheel e Brake drum is out of shape and bad contact of friction disc a...

Page 47: ...a Lack of shock absorption fluid b No maintenance periodically c Damaged leather ring a Fill up b Maintenance periodically c Replace 1 Steel plate spring break a Overload or go out of right position...

Page 48: ...er toe in of front wheel e emergency brake start or stop and frequent sudden acceleration f No wheel transposition a Inflate as rated b Load as rated c Adjust d Adjust the toe in to 1 3mm for radial t...

Page 49: ...osition to p aste inde pendent small emblem 92 OWNER S MANUAL for HFC1061 HFC1063 HFC1083 series trucks Note Any user who use JAC com plete vehicle or chassis should not change emblem or symbols adopt...

Page 50: ...3856 88 3856 88 6810 1995 2250 3815 9 12 6 HFC1061K2R1 CY4102BZLQ CY4102BZQ 3856 88 3856 88 6810 1995 2250 3815 9 12 Appendix 1 94 OWNER S MANUAL for HFC1061 HFC1063 HFC1083 series trucks Tyre size M...

Page 51: ...CY4102BZQ 4087 90 3423 81 3856 88 3856 88 6810 1995 2250 3815 9 12 12 HFC1061K7R1 YZ4105ZLQ YZ4102ZLQ CY4102BZLQ CY4102BZQ 4087 90 3423 81 3856 88 3856 88 6810 1995 2250 3815 9 12 OWNER S MANUAL for...

Page 52: ...01 5 6810 1995 2250 3815 9 12 17 HFC1063K YZ4105QF CY4105Q 4087 75 4087 74 6990 2130 2315 4105 9 12 OWNER S MANUAL for HFC1061 HFC1063 HFC1083 series trucks 99 Tyre size Maximum speed km h 7 50 16 95...

Page 53: ...2BZQ 3856 81 6990 2130 2315 4150 9 12 23 HFC1063K4 CY4102BZLQ 3856 81 6990 2110 2260 4150 9 12 100 OWNER S MANUAL for HFC1061 HFC1063 HFC1083 series trucks 101 Tyre size Maximum speed km h 8 25 16 95...

Page 54: ...LQ 4087 90 6990 2110 2260 4150 9 12 29 HFC1083KR1 CA4DF2 13 44752 96 8390 2270 2360 4700 7 9 9 OWNER S MANUAL for HFC1061 HFC1063 HFC1083 series trucks 103 Tyre size Maximum speed km h 8 25 16 95 Whee...

Page 55: ...asonal 8 Oil strainer element 1 Replace Replace 9 Generator G 2 Add Appendix 2 Chassis lubrication 104 OWNER S MANUAL for HFC1061 HFC1063 HFC1083 series trucks No Position to lubricate Lubricant code...

Page 56: ...HFC1061 HFC1063 HFC1083 series trucks Appendix 4 Tightening torques of main tightening parts for reference No 1 2 3 4 5 6 7 Name Unit N M KGLF M Ball pin nuts of steering tie rod 186 20 19 2 Nuts con...

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