LEAK TESTING
GENERAL
Although all gas connections on the grill are leak tested at the factory prior to shipment, a complete gas
tightness check must be performed at the installation site due to possible mishandling in shipment, or
excessive pressure unknowingly being applied to the unit. Periodically check the whole system for leaks,
or immediately check if the smell of gas is detected.
BEFORE TEST
5. Make sure that all packing material is removed from the grill including the burner tie-down straps.
6. Do not smoke while leak testing.
7. Never leak test with an open flame.
8. Make a soap solution with one part liquid detergent and one part water. Prepare a spray bottle,
brush, or rag to apply the solution to the connections. For the initial leak test, make sure the L.P.
cylinder is full.
5. Grill must be leak tested outdoors in well-ventilated area, away from ignition sources such as gas
fired or electrical appliances, and flammable materials.
6. Keep grill away from open flames and/or sparks while testing.
TO TEST
1. Make sure all control knobs are in the “OFF” position.
2. Make sure the regulator is connected to the L.P. tank tightly.
3. Completely open L.P. tank valve by turning counter clockwise. If you hear a “POP” sound, turn gas
off IMMEDIATELY, it indicates a heavy leak at the connection. Call your gas dealer or fire
department.
4. Check every connection from the L.P. tank up to and including the connection to the manifold pipe
assembly (the pipe that goes to the burner) by brushing or spraying the soapy solution on the
connections.
5. If soap bubbles appear, there is a leak. Turn off L.P. tank valve IMMEDIATELY and retighten
connections, Open L.P. tank valve again, and recheck.
6. Always close the L.P. tank valve after leak test by turning clockwise.
Only those parts recommended by the manufacturer should be used on the grill. Substitution can void
the warranty. Do not use the grill until all connections have been checked and do not leak.
SAFETY TIPS
1. ALWAYS CHECK FOR LEAKS AFTER EVERY L.P. TANK CHANGE
2. ALWAYS CHECK FOR LEAKS OF EVERY CONNECTIONS BEFORE EACH USE.
3. USE LONG BBQ TOOL TO AVOID BURNS.
4. IF ANY GREASE OR HOT ITEMS FALLING FROM THE GRILL ONTO THE VALVE, REGULATOR,
HOSE, ANYTHING CONVEYING THE GAS, CLOSE THE GAS IMMEDIATELY. CHECK THE
CAUSE, AND REMOVE THE CAUSE. REPERFORM THE LEAK TEST BEFORE CONTINUING.
5. DO NOT REMOVE THE GREASE TRAY IF THE GRILL HASN’T COMPLETELY COOLED.
6. CLOSE ALL CONTROL KNOBS AND L.P. TANK VALVE WHEN THE GRILL IS NOT IN USE.
7. NEVER MOVE THE GRILL WHILE IN USE OR STILL HOT.
8. DISCONNECTED L.P. TANK IN STORAGE OR BEING TRANSPORTED MUST HAVE A SAFETY
CAP INSTALLED. DO NOT STORE AN L.P. TANK IN ENCLOSED SPACES LIKE CARPORT,
COVERED PATIO, PORCH, GARAGE OR OTHER BUILDINGS.
9. NEVER LEAVE A L.P. TANK IN A RECREATIONAL VEHICLE OR BOAT WHICH MAY BECOME
OVERHEATED BY THE SUN.
10. DO NOT STORE L.P. TANK IN OR NEAR AN AREA WHERE CHILDREN PLAY.
11. DISCONNECTED THE TANK AND REMOVE FROM THE GRILL IF THE GRILL IS STORED
INDOORS.
12. ANY OTHER PROBLEM, SEE “TROUBLESHOOTING” OR CONTACT JACKSON GRILLS AT
877-942-2277.
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