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2. Connect Upper Drive Unit to Lower Drive Unit.

(A)

  Before lowering the Upper Drive Unit onto the Lower Drive Unit, turn 

the pedal cranks a few turns to note the rotating shaft; this will unite 

with the coupling in the lower unit to form the drive shaft’s universal 

joint. 

(B)

  This  shaft and coupling must align properly in order for the two drive 

units to seat correctly.  

(C)

  As you lower the Upper Drive Unit onto the trunk of the Lower Drive 

Unit, align the shaft coupling and gently seat the upper drive onto the 

trunk ensuring the “ears” of the upper drive align with gear track and 

seats fully with no gap.

Note the “spider” coupling atop the flexible shaft; it is designed to wear 

over time. A complimentary replacement is included in your packaging.

2. connect upper drive

EARS

SPIDER COUPLING

(B)

(C)

Summary of Contents for Flex Drive 3D

Page 1: ...OWNERSMANUAL ASSEMBLYINSTRUCTIONS MAINTENANCEANDWARRANTY PATENTNUMBER 15 681 274 ...

Page 2: ... PedalCranks C 2 CrankArmBolts D 2 T boltsandThumbScrews E 1 3 32 AllenWrench forOutputDriveCoupling F 1 1 8 AllenWrenchfor GreaseScrews G 1 3mmAllenWrenchfor PropScrew H 1 8mmAllenWrench I 1 SingleUseLoctite ForCrankarmBolts J 1 GreaseGun K 1 FinishLineGrease Replacement Parts L 1 SpiderCoupling M 1 PropShearPin REPLACEMENTPARTS ...

Page 3: ... B WiththeUpperDriveUnitfacingforwardasshown attachtheLeft CrankArmontheleftsideandtheRightCrankArmontherightside usingtheCrankArmBolts TapCrankArmsonwithpalmorhand beforetighteningbolts Add2 3dropsof singleuseLoctitetothreadsof boltsbefore installing Tightenfirmly to 25ft lbs usingthe8mmAllenWrench IMPORTANT PeriodicallycheckCrankArmBoltsduringbreak inperiod first3uses toensuretightness A A B B ...

Page 4: ...dcouplingmustalignproperlyin orderfor thetwodrive unitstoseatcorrectly C As youlowertheUpper Drive Unitontothetrunkof theLowerDrive Unit aligntheshaftcouplingandgently seattheupperdriveontothe trunkensuringthe ears of theupperdrivealignwithgeartrackand seatsfully withnogap Notethe spider couplingatoptheflexibleshaft itisdesignedtowear overtime Acomplimentaryreplacementisincludedinyourpackaging 2 c...

Page 5: ...eated theUpperDrive Unitsitsflushon the aluminumtrack Thereshouldbenogap B TightendowntheUpperDriveUnitusingtheattachedt boltand knobs IMPORTANT UpperDriveUnitmustbesecurelytightenedatalltimes whileonthewater Intheeventof capsizing theUpperDriveUnitcan becomedetachedandlostif notsecurelyfastenedtothedeck B A B ...

Page 6: ...einvery shallowwaterwhere youwill paddleor pole yourboat whenlanding whencleaningthepropandduring transport Mid Position B Mid positionisforoperation inshallowwater approximately 8 dependingonload topassoversubmergedlogsandrocks and whenitisdesirabletorunatlowerspeeds whentrolling forinstance Fully Deployed C Full deployment of FlexDrive 3D isfor normaloperationindeeper waterandforpedalingatfullsp...

Page 7: ...4 raise and lower prop cont A B C ...

Page 8: ...eitherhand If controls feelstiff lubricate thefiberglass rodswithsiliconespray notincluded A Fromtheleftruddercontrol toturnyourboat left pushthecontrol forward towardthebow Toturnright pullthecontrolback toward thestern Fromtherightruddercontrol toturnyourboat right pushthe controlforward towardthebow Toturnleft pullthecontrolback towardthestern B Ruddercontrol knob flipsdownandlaysflatwhen notin...

Page 9: ...ellerisflushwiththebottomof theboat A Wrap thebungeearoundthe deploymentlevertopreventtheLower Drive Unitfromdeployingandpossibly damaging theunitorthecar s roof if theboatiscar topped WhenDriveUnitisfullyretractedandsecured itissafetotransport yourboatonracksupsidedownorrightsideup 6 transport flexdrive A IMPORTANT Usebungeetosecurehandleduringtransport ...

Page 10: ...makeyourdrivesystemoperationalagain IMPORTANT Removingthepropshouldtakeplaceonlandintheevent youdropanyof thecomponents A Use the 3mmhexkeyto loosenthepropscrew B Removethepropfromtheshaft C Removetheblackplasticsleevefromthepropshaft Removethe brokenshearpin Replacetheshearpinandtheblackplasticsleeve Replace thepropandtighten prop screw snugly 7 replace prop shear pin A B C ...

Page 11: ...Spray Off Your Flex Drive A It isagoodideato sprayoff your FlexDrive 3Dwith freshwaterafter eachuse especiallywhenusedinsaltwater topreventbuild upof dirtorsalt B Periodicallyremove theprop andinspectfor anygritorsand build up A B Donotdisassembletheupperunit If youareexperiencingproblems contactyourdealerorJacksonAdventurescustomerservice 931 738 4800 warranty jacksonadventures com ...

Page 12: ...grease screwswithprovided1 8 allen key andsetscrewsaside B Add10 12pumpsof greasetobothfore aftgreaseholeswhile slowly rotating crankarmstoevenlydistributegrease Re installgreasescrewsoncegreasehasbeenapplied Wesuggest youdore greasing inacontrolled environment andnot onthewater Youcanalsowatchastep bystepJKFlexDrive 3Dmaintence videoat www jacksonadvnetures com fdmaintenanceformoreinformation 8 f...

Page 13: ...Notes ...

Page 14: ...Notes ...

Page 15: ...Notes ...

Page 16: ...s website withintwo weeksof purchase This warrantycovers originalpurchaseronlyandisnottransferable Forwarranty claims contactthedealerwhosoldtheboat Thedealermust submityourclaimtoJacksonAdventures anditmustinclude Serialnumberof boat Serialnumberof FlexDrive 3D Proof of purchase Photographicevidenceof damage Normalwear damagecaused byabuseor neglect failure toperform maintenance impropertransport...

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