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5.2 Locate your throttle cable bracket that is bolted
to your standard intake manifold and remove the
throttle cable by loosening the pinch nuts surround-
ing the cable end on either side of the bracket.
Once the nuts are loose, you can pull the cable out
of the bracket - the grommet will deform and let you
do this. Remove the throttle cable bracket by remov-
ing the two 10mm headed bolts. Unclip the throttle
cable from the firewall anchors. Begin rerouting the
throttle cable by looping the end behind the brake
master cylinder and laying its length along the dri-
ver’s side fender well.

5.3 Locate the black plastic Roto-mold elbow
from your kit. Check inside the elbow for any
debris and clean it out if necessary. You will be
placing the assembly into the position shown (Fig.
5.3) prior to installing the supercharger. Make
sure to install the 2.50” to 2.750” reducer hose to
the airflow meter end of this elbow prior to setting
it in place. This will greatly assist in air flow meter
installation. Also, install the 2.50” diameter hump
hose to the throttle body end of this plastic elbow.
Use the clamps provided to secure the hoses to
the elbow.

6.0 SUPERCHARGER INSTALLATION

6.1 Remove the engine lift eyelet at the front of
the engine, just above the exhaust manifold by
removing the bolt using a 14mm socket. Install
the new flanged headed bolt supplied with your
kit into the boss on the side of your cylinder head.
Leave at least 1/2” of thread exposed on the bolt.
Remove the heat shield from the exhaust mani-
fold. Make sure to spray the small bolts with WD
40 or such and let them soak for a bit to make
sure that they do not shear off during removal.

Spray your exhaust manifold nuts with
WD 40 or equivalent and let soak for ten
minutes, reapplying at the five minute
point. Remove the nuts from the two top
center exhaust manifold studs (#2 and
#3, counting from the front). Install the
exhaust manifold to supercharger bracket
over the two exposed studs. The third
hole on the bracket should be offset
upwards and away from the engine.
Reinstall and tighten the two nuts. Mount
rear bracket on the exhaust studs #2 &
#3 Reusing Mazda Exhaust Nuts.
Remove the counter sunk bolt and nut
which hold the main supercharger brack-
et to the small L-bracket attached to the
supercharger unit. Discard the nut, it is
for shipping purposes only. Locate the
jam nut from the appropriate hardware
bag (self locking prevailing torque nut:

M10).

6.2 Bring the supercharger
over to the engine. Feed the
throttle body end into the
hump hose already installed on the plastic Air
flow meter to throttle body elbow (make sure to
slip a fully opened hose clamp over the hose
first). Orient the supercharger so that you can slip
the forward large “keyhole” in the bracket
attached to the supercharger over the bolt head
installed in step #6.1. Make sure that the bolt
moves up the respective vertical slot and seats
against the upper edge of the horizontal slot in
the bracket. Slide the supercharger towards the
firewall as far as it will go. Reinsert the counter-

7

1/07

999-200

Summary of Contents for 999-200

Page 1: ...petent mechanic do not attempt this installation TOOLS REQUIRED 17mm 14mm 13mm 12mm 10mm 8mm sockets 10mm 12mm and 17mm open end wrenches Deep sockets 14mm or 9 16 10mm Phillips and Standard screwdriv...

Page 2: ...the hose near the end Persuade it out by gently clamping the hose with a pair of pliers just behind the lump If your hose does not have this restrictor there is one provided in the hose bag of the sup...

Page 3: ...the ICS electrical connection until after the next step 2 6 Wiring Harness Modifications Locate the main engine wiring harness on the left side of the engine as viewed from the front of the engine whe...

Page 4: ...olt that secures the small bracket for the Crank Angle Sensor cable Remove the bracket and reinstall the 10mm head ed bolt Referring to figure 3 1 remove the slot bracket and pillow block by removing...

Page 5: ...ocket wrench deep 14mm here and hold the rear hex head with a 14mm box wrench Remove the nut item B in figure 3 1 VERY IMPORTANT MAKE SURE THAT THE DRIVER S SIDE IDLER PULLEY IS FREE TO SPIN THE PINCH...

Page 6: ...vacuum pipe to the engine compartment you will need a long narrow rod or screwdriver shaft approxi mately 24 long On the driver side of the engine compartment you will find a rubber grommet where the...

Page 7: ...at least 1 2 of thread exposed on the bolt Remove the heat shield from the exhaust mani fold Make sure to spray the small bolts with WD 40 or such and let them soak for a bit to make sure that they d...

Page 8: ...amped throttle cable bracket from your kit and thread the new bolt through the throttle cable bracket hole through the spacer through the supercharger boss and through the flat steel lower bracket Sec...

Page 9: ...k tower Install the rubber grommet that you earlier removed from the stock Mazda air filter box into the 3 4 hole in the base of the new Air Filter Insert the grommet from the backside so that the gro...

Page 10: ...grommet in the back of the air cleaner base 7 8 Find the internal restrictor taken out of your PCV hose in step 1 4 or in the hose bag Locate the 3 8 internal diameter hose from your kit and press th...

Page 11: ...belt If you are careful a screwdriver can be placed in the cast iron Bracket s vertical slot to lever the pulley downward This will help you get the proper tension on the belt You should have less th...

Page 12: ...e the supercharger assembly slightly forward or rear ward to correctly align the drive pulleys The slots in the supercharger mounting bracket will allow you to find the perfect alignment for the belt...

Page 13: ...d engine will greatly increase your engine wear 9 9 Oil changes we suggest you use synthetic oil such as Mobil 1 and change it regularly 5000 miles maximum If you use a mineral oil change it every 250...

Page 14: ...re presented as tuning hints for a better all around car When it comes time to put in a new clutch we recommend the Jackson Racing Stage 1 clutch kit While your new super charger and the standard Mazd...

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