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ADJUSTMENTS    4

19

4.15 REEL TO BEDKNIFE _______________________________________________________

(Pre-adjustment Check)

1.

Check the reel bearings for end play or radial play. If
there is any abnormal movement of the reel, up and
down or side to side, adjust or replace components
as needed.

2.

Inspect the reel blades and bedknife to insure good
sharp edges without bends or nicks.

a.

The cutting edges of the reel blades and bedknife

must be sharp, free of burrs and show no signs of
rounding off.

b.

The bedknife and bedknife backing must be

securely tightened. The bedknife must be straight
and sharp.

c.

A flat surface of 1/16 in. (2 mm) minimum must be

maintained on the front face of the bedknife. Use a
standard flat file to dress the bedknife.

3.

If wear or damage is beyond the point where the
reel or bedknife can be corrected by the lapping
process, they must be reground.

4.

Proper reel-to-bedknife adjustment is critical. A gap
of 0.001 to 0.003” (0.025 to 0.076 mm) must be
maintained across the entire length of the reel and
bedknife.

5.

The reel must be parallel to the bedknife. An
improperly adjusted reel will lose its sharp edges
prematurely and may result in serious damage to
the reel and bedknife.

6.

Grass conditions will also affect the adjustment.

a.

Dry, sparse conditions will require a wider gap to

prevent heat buildup and damage to the reel and
bedknife.

b.

High quality grass with a good moisture content

requires a closer gap (near zero).

Figure 4N

Figure 4O

4.16 REEL TO BEDKNIFE ADJUSTMENT __________________________________________

Read Section 4.15 before making the adjustment.

Start adjustment at the leading edge of the reel, followed by
the trailing end. 

The leading end of the blade is the end that

passes over the bedknife first during normal rotation.

1.

Loosen nut (C) 1/4 turn on both ends of the cutting
unit.

a.

Turn adjuster (A) in 1/16 to 1/8 turn increments.

b.

Slide a feeler gauge or shim stock.001 in. (.025

mm) between the reel blade and the bedknife.
Do not turn reel.

c.

Adjust the trailing end of the reel in the same

manner then recheck the adjustment at the
leading end.

d.

Securely tighten all hardware and recheck the

adjustment.

e.

When properly adjusted, the reel will spin freely

and you should be able to cut a piece of
newspaper, along the full length of the reel, when
the paper is held at 90°.

Note: 

Avoid Excessive tightening or damage may occur to

bedknife and reel blades. Reel must turn freely.

Figure 4P

1/16 in.

Leading
Edge of Reel

Normal
Rotation

CAUTION: 

To prevent personal injury and

damage to the cutting edges, handle the reel
with extreme care.

!

A

C

Summary of Contents for 67827

Page 1: ...proper set up and preparation of the equipment prior to delivery to the customer You may wish to keep a copy in your customer file Do Not Remove the Safety Operation Manual or Parts Maintenance Manua...

Page 2: ...Monitor System 9 2 7 Operator Alerts 10 3 Set Up 3 1 General 11 3 2 Initial Inspection 11 3 3 Tractor Preparation 11 3 4 Reel Assembly 12 3 5 Operating Checks 13 3 6 Operator Back up System 13 4 Adjus...

Page 3: ...hat is not in perfect working order or is without decals guards shields discharge deflectors or other protective devices securely fastened in place 9 Never disconnect or bypass any switch 10 Carbon mo...

Page 4: ...orized Textron Turf Care And Specialty Products Dealer who is kept informed of the latest methods to service this equipment and can provide prompt and efficient service Use of other than original or a...

Page 5: ...Learn the location and purpose of all the controls and gauges before operating this tractor Read Manual High Low Engine Throttle Reel Rotation 2 WD 4 WD Forward Reverse Drive Travel Off Run Engine Sta...

Page 6: ...Circuit Breaker K Backlap Switch L Lift Lower Levers M Throttle N Main Reel Switch O Left Wing Reel Switch P Center Reel Switch Q Right Wing Reel Switch R Light Switch S 2WD 4WD Switch T Glow Plug Swi...

Page 7: ...110 C If temperature rises above 230 110 F alarm will sound G GreenSentry Light Yellow warning light Alerts operator of a low fluid level in hydraulic tank The light operates in combination with the a...

Page 8: ...gage Pull back to disengage Set main reel switch in disengaged position to start engine O Left Wing Reel Switch Used to engage left wing reel in either the forward or reverse direction Depress front o...

Page 9: ...ttery condition Gauge should never be in the red area during operation Z Hour Meter Records tractor operating hours Also used to schedule periodic maintenance AA Fuel Gauge Indicates current fuel leve...

Page 10: ...tor to service area for maintenance CAUTION Hydraulic fluid is under pressure Turn engine off and allow fluid to cool before checking fluid level or adding oil to hydraulic tank 2 Engine Oil Pressure...

Page 11: ...t the full level mark with engine cold Check a Radiator coolant level b Engine oil level c Hydraulic fluid level 4 Make sure air filter connections are tight and cover is securely in place 5 Check tir...

Page 12: ...flat washers 1 1 16 O D on outside of lift yokes 7 If mower is to be operated in fixed mode Assemble 3 8 16 x 1 1 4 screws flatwashers lockwashers and nuts K to mowers as shown Section 4 17 8 If mower...

Page 13: ...test and have the system inspected and repaired if any of the tests fail as listed below the engine does not start in test 1 the engine does start during tests 2 3 or 4 the engine continues to run du...

Page 14: ...1 To lower the front lift arms manually when the engine is not operating slowly turn the lift release knobs C clockwise until mowers are on the ground Then turn counterclockwise finger tight 2 Manual...

Page 15: ...nd reel pulley 2 Loosen hardware F then gently pry motor upwards At the same time use your belt tensioning gauge mid way between the pulleys to deflect the belt until it just touches the belt housing...

Page 16: ...SWITCH__________________________________________________ This switch is located under the operator s platform at the base of the parking brake lever When parking brake is engaged Vertical and handle l...

Page 17: ...position before adjusting neutral start switch Switch must be readjusted whenever neutral position has been changed 2 Use a Volt Ohm meter to determine when switch opens or closes a Loosen hardware N...

Page 18: ...with the front reels weighing 10 lb 4 5 kg more than the center and wing reels Individual adjustment can then be made from this point to fit specific turf conditions To disconnect springs for reel rem...

Page 19: ...d bedknife 6 Grass conditions will also affect the adjustment a Dry sparse conditions will require a wider gap to prevent heat buildup and damage to the reel and bedknife b High quality grass with a g...

Page 20: ...uture conversion to fixed mode 5 To convert the mower from floating to fixed mode assemble hardware H as shown and remove or raise the front roller Figure 4Q 4 18 CUTTING HEIGHT FIXED MODE ___________...

Page 21: ...crew K over the bedknife a Adjust nut G to lower the rear roller to the gauge then tighten nut E against the adjuster b Move the gauge to the other end of the reel and repeat Steps 4a and 4b Figure 4T...

Page 22: ...orizontal b Switch should close when lift arm is lowered past 20 above horizontal and stay closed for the remainder of the lowering operation c Switch should open when lift arm is raised past 20 above...

Page 23: ...th fresh fuel Change fuel filter Bleed fuel lines 2 Air cleaner dirty 2 Inspect and replace air filter 3 Injectors fuel pump 3 Consult engine manual 4 Engine problem 4 Consult engine manual Engine sto...

Page 24: ...If problem still exists remove disassemble and clean flow switch A 4 Flow Switch Check Symptom GreenSentry light not lit during lift lower cycle Horn sounds with GreenSentry switch in OFF TEST positi...

Page 25: ...I Pack bearings with NLGI Grade 2 Service Class GB II Manual grease gun with NLGI Grade 2 Service Class LB III Manual grease gun with Multipurpose lithium or moly 2 EP grease IV Textron Turf Care And...

Page 26: ...Fittings 4 Lift Spring Pivot 5 Fittings 5 Traction Cable Pivot 1 Fitting 6 Traction Pedal Pivot 1 Fitting 7 Ball Joint 2 Fittings 8 Steering Pivot 2 Fittings 9 Steering Cylinder 2 Fittings 10 Axle Pi...

Page 27: ...djustment All hardware properly tightened Adjust reel weight springs to give equal weight to all cutting units Caution Check maximum safe exposed thread length in the Parts Maintenance Manual before m...

Page 28: ......

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