Jacobsen 69168 - Turfcat T628D, Safety, Operation & Maintenance Manual

Page 1: ...s proper use warned of its dangers and must read the entire manual before attempting to set up operate adjust or service the machine GB Turfcat with ROPS 69168 Turfcat T628D D1305 E3B 2WD 69169 Turfca...

Page 2: ...Dealer The serial plate is located on the to frame behind and to the left of the traction pedal Jacobsen recommends you record these numbers below for easy reference 11524WILMAR BLVD CHARLOTTE NC 282...

Page 3: ...y Maintenance 27 8 MAINTENANCE LUBRICATION CHARTS 8 1 General 28 8 2 Lubrication Chart 28 8 3 Maintenance Charts 29 9 MAINTENANCE 9 1 General 30 9 2 Engine 30 9 3 Engine Oil 30 9 4 Air Filter 31 9 5 F...

Page 4: ...decals guards shields discharge deflectors or other protective devices securely fastened in place 12 Never disconnect or bypass any switch 13 Do not change the engine governor setting or overspeed th...

Page 5: ...um efficiency Adjustments and maintenance should always be performed by a qualified technician If additional information or service is needed contact your Authorized Jacobsen Dealer who is kept inform...

Page 6: ...le rpm 1750 no load Lubrication Capacity 6 qt 5 7 liters Type SAE 10W30 API Classification CD CE Air Filter Dry type with service indicator Alternator 40 amp Cooling System Liquid Cooled 3 3 KUBOTA D1...

Page 7: ...tubeless 4 ply Weight Transfer Spring transfer 180 lbs 82 kg from cutting deck to mower Blades Decks Fine cut flail rear discharge side discharge or mulcher Cutting Width 60 in 1524 mm 63 in 1600 mm...

Page 8: ...6023 63 in 1600 mm Hydraulic Side Discharge Deck 956314 72 in 1829 mm Hydraulic Rear Discharge Deck 957234 72 in 1829 mm Hydraulic Side Discharge Deck 957233 60 in 1524 mm Hydraulic Flail Mower 956025...

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Page 11: ...l Do not allow untrained operators to use machine Keep shields in place and hardware securely fastened Keep hands feet and clothing away from moving parts Before you clean adjust or repair this equipm...

Page 12: ...Keep clear when engine is running Do not operate with steering tower cover removed Batteries produce explosive gases Keep sparks and flame away Disconnect negative terminal first Reconnect negative te...

Page 13: ...ng a spring or its attachments When Refueling Stop Engine Do not smoke Do not spill fuel Do not overfill Allow 25 mm for fuel expansion Diesel Fuel Only RETURN 00460 PRESSURE 00459 Maintain hydraulic...

Page 14: ...40 Keep air intake free of debris See mower manuals Press front of pedal for forward travel Push back of pedal for reverse travel Increased pedal movement causes increased speed Maintain tire pressure...

Page 15: ...ne time job These hours are intervals between EACH service SERVICE MORE OFTEN UNDER DIRTY CONDITIONS Change engine oil hydraulic oil and both oil filters FIRST 50 hours of operation Refer to engine ma...

Page 16: ...4 DECALS 15 Familiarize yourself with the following decals They are critical to the safe operation of the machine REPLACE DAMAGED DECALS IMMEDIATELY STOP 2721631...

Page 17: ...nspect paint and decals for damage or scratches Decals provide important operating and safety information Notify dealer and replace all missing damaged or hard to read decals 3 All fluids must be at t...

Page 18: ...ot start with Parking Brake disengaged D Parking Brake Release Releases the Parking Brake E Turn Assist Pedals Option Reduces the turning radius of the machine for operation in close areas Use the tur...

Page 19: ...__________________________ J Ignition Switch Used to energize the mower and start the engine Ignition switch has four positions OFF RUN GLOW PLUG and START K Power Take Off PTO Switch Used to engage a...

Page 20: ...or trailer mower back to a service area NEVER operate engine with oil light on severe damage to the engine can occur 2 Engine Coolant Temperature Alarm sounds Engine coolant temperature high Stop mow...

Page 21: ...sted below the engine does not start in test 1 the engine does start during tests 2 3 or 4 the engine continues to run during tests 5 or 6 3 Refer to the chart below for each test and follow the check...

Page 22: ...10 Disengage the drive motors raise the mowers and slow down when crossing paths or roadways Look out for traffic 11 Stop and inspect the equipment for damage immediately after striking an obstructio...

Page 23: ...Allow 30 seconds between start up attempts to allow time for engine starter motor to cool 5 All warning lights should go off after engine starts Figure 7A 7 5 STOPPING PARKING_________________________...

Page 24: ...tends to slide or the tires begin to mark the turf angle mower into a less steep grade until traction is regained or tire marking stops 3 If mower continues to slide or mark the turf the grade is too...

Page 25: ...D Inches with 1 Yard Level A Millimeters with 1 Meter Level A Slope in Degrees Slope Grade 3 4 8 8 3 100 5 7 10 0 150 8 5 15 6 9 5 16 7 200 11 3 20 0 7 5 11 8 20 8 225 12 7 22 5 9 250 14 25 0 275 15 4...

Page 26: ...so you will mow as straight as possible a For extremely tall grass first cut at a higher level then lower decks to the desired cutting height b Slow down when turning operating in tight areas 7 10 AF...

Page 27: ...t off valve and inflate tires to the maximum pressure listed on side of tire Reduce tire pressure to normal after removing from trailer Before towing open tow valve The tow valve permits moving the mo...

Page 28: ...filler neck Avoid using cans and funnels to transfer fuel a Never remove the fuel cap from the fuel tank or add fuel when the engine is running or while the engine is hot b Do not smoke when handling...

Page 29: ...unt of lithium based grease to the seat runners 4 For smooth operation of all levers pivot points and other friction points that are not shown on the lubrication chart apply several drops of SAE 30 oi...

Page 30: ...Part No 2500546 containing 5 gal 19 liters pail IV 50 50 water ethylene glycol mix Recommended Service and Lubrication Intervals Every 8 10 Hours Every 50 Hours Every 100 Hours Every 250 Hours Every...

Page 31: ...nd life of the engine Note The mower is designed to operate and cut most efficiently at the preset governor setting Do not change the engine governor settings or overspeed the engine During the break...

Page 32: ...______________________________________________________ Handle fuel with care it is highly flammable Use an approved container the spout must fit inside the fuel filler neck Avoid using cans and funnel...

Page 33: ...see through bowl A and appear a different color than the fuel To drain water from the water separater 1 Place a small container under drain valve B 2 Open drain valve B and allow the water to drain i...

Page 34: ...FUEL SYSTEM __________________________________________________ Bleed the fuel system if the water separater fuel filter or hoses have been removed or the fuel tank has become empty 1 Loosen the air v...

Page 35: ...erminal on the good battery to the frame of the mower with the discharged battery After cables have been connected start the engine on the vehicle with the good battery then start the mower 9 11 CHARG...

Page 36: ...lead to hose failure 9 13 HYDRAULIC OIL AND FILTER _______________________________________________ Refer to Section 8 3 for specific maintenance intervals Drain and replace the hydraulic oil after a m...

Page 37: ...1 Keep tires properly inflated to prolong tire life Check inflation pressure while the tires are cool Inspect tread wear 2 Check the pressure with an accurate low pressure tire gauge 6 Keep tires inf...

Page 38: ...ambient temperature Read and follow the instructions on the anti freeze container and engine manual Keep radiator air passages clean Use compressed air 30 psi 207 kPa maximum to clean the fins Check a...

Page 39: ...nkcase and change oil filter Install drain plug and refill with fresh oil Let engine cool before storing 2 Clean exterior of engine Paint exposed metal or apply a light coat of rust preventative oil 3...

Page 40: ...braking power a force of 135 lbs 61 kg is required to engage the parking brake 2 Adjust brake rods on the right and left hand sides so they both begin brake engagement at the same time If adjustment...

Page 41: ...is location tighten bolt E 4 Tighten the pivot bolt 5 Verify belt tension and repeat adjustment if required Figure 10C 10 4 REAR WHEEL ADJUSTMENTS_______________________________________________ To adj...

Page 42: ...op the engine 4 Verify the traction pedal is in neutral and neutral latch is up and prevents pedal movement If required loosen jam nut S and adjust ball joint L until hole in ball joint aligns with ho...

Page 43: ...0 7 40 54 2 3 8 24 ft lbs Nm 35 47 5 45 61 0 7 16 14 ft lbs Nm 50 67 8 65 88 1 7 16 20 ft lbs Nm 55 74 6 70 94 9 1 2 13 ft lbs Nm 75 101 7 100 135 6 1 2 20 ft lbs Nm 85 115 3 110 149 2 9 16 12 ft lbs...

Page 44: ...Interlocks not set before leaving operator s seat 2 Engage parking brake set PTO switch to OFF and traction pedal in neutral before leaving seat Engine overheating 1 Coolant level low 1 Inspect and ad...

Page 45: ...ow indicates direction of travel Washboarding is a cyclical pattern of varying cutting heights resulting in a wave like cut appearance In most cases the wave tip to tip distance is approximately 6 8 i...

Page 46: ...ttings are different from one side of a cutting unit to the other or from one cutting unit to another Check HOC adjustment of cutting units Refer to Parts Maintenance Manual Worn deck caster wheel bea...

Page 47: ...ting in a light green or even brown patch This is usually caused by an excessively low height of cut setting and or uneven turf Probable Cause Remedy HOC height of cut settings are lower than normal C...

Page 48: ...n of travel Stragglers are scattered blades of uncut or poorly cut grass Probable Cause Remedy Dull cutting blade s Sharpen blade s Refer to Parts Maintenance Manual Mowing ground speed is too fast Re...

Page 49: ...bable Cause Remedy Damaged blade s Replace blade s Turning too aggressively Cutting units don t overlap during turns or on side hills Turn less aggressively to allow cutting units to overlap Change mo...

Page 50: ...rowing is the deposit of clippings concentrated at one end of cutting unit s or between cutting units forming line s in the direction of travel Probable Cause Remedy Grass is too tall Mow more often M...

Page 51: ...adjustment from one cutting unit to another Probable Cause Remedy HOC inconsistent from one cutting unit to another Check adjust HOC on cutting units to same height Refer to Parts Maintenance Manual...

Page 52: ...n Performance Matters Equipment from Jacobsen is built to exacting standards ensured by ISO 9001 and ISO 14001 registration at all of our manufacturing locations A worldwide dealer network and factory...