background image

4    ADJUSTMENTS

en-16

4.9

TRACTION CONTROL SYSTEM CALIBRATION _________________________________

The Traction Control System (TCS) will need to be calibrated
when a system component has been replaced or the system is
not working correctly. System components include controller,
lift valve, lift cylinders, or hoses.

1.

Allow hydraulic system to become properly warmed up. An
operator must be in the seat during the calibration
procedure.

 

a.

Start engine and move throttle to full position.

b.

Release the parking brake.

c.

Turn PTO switch ON.

d.

Fully lower cutting units to the ground.

e.

Engage traction control system.

f.

Allow unit to run for 5 minutes with these settings.

2.

System must be calibrated with the engine running,
operator in seat, PTO switch in OFF position, parking
brake engaged and traction pedal in Neutral.

3.

Fully lower cutting units. Verify all five decks are all the way
down.

4.

Press and hold TCS switch for 5 seconds. Horn will beep
when controller enters calibration mode.

5.

Tap the lift lever to raise position and wait for 3 to 5
seconds. Repeat if required until cutting units just begin to
raise.

6.

Tap the lift lever to lower position and wait until decks stop
moving. Repeat, tapping joystick if required until front
decks are on the ground.

7.

Press and hold TCS switch until horn beeps. System is
now calibrated.

5-1/4

9

0

Above Housing

Height 

of

Cut

1/2” Spacers 

Below Mower 

Housing

1/2” Spacers 

Above Mower 

Housing

1/4” Spacer 

Location

 

WARNING

Never operate the engine without proper ventilation;
exhaust fumes can be fatal when inhaled.

While warming up the hydraulic system for the calibration
procedure, the cutting unit blades will be turning. Make
certain that the area under and around the cutting units is
clean and any debris that can be thrown from the machine is
cleared away. Keep bystanders away from unit.

NOTICE

Do not release switch until horn stops for both starting and
finishing the calibration procedure.

!

NOTICE

Do not rush through steps 5 and 6. System will not be
properly calibrated if decks do not start to raise in step 5 and
are not fully lowered during step 6.

NOTICE

To cancel calibration mode, turn keyswitch to the OFF
position.

Summary of Contents for AR-522 jossa ROPS

Page 1: ...his machine should be trained in its proper use warned of its dangers and should read the entire manual before attempting to set up operate adjust or service the machine AR 522 68098 AR 522 Kubota V24...

Page 2: ...ll prolong the life of your equipment and maintainitsmaximumefficiency If additional information is needed contact your Jacobsen Dealer The serial plate is located on the right rear frame rail Jacobse...

Page 3: ...r or is without decals guards shields discharge deflectors or other protective devices securely fastened in place 12 Neverdisconnectorbypassanyswitch 13 Do not change the engine governor setting or ov...

Page 4: ...efficiency Adjustmentsandmaintenanceshouldalwaysbeperformedbyaqualifiedtechnician If additional information or service is needed contact your Authorized Jacobsen Dealer who is kept informed of the la...

Page 5: ...ith the icons shown above and what they represent Learn the location andpurposeofallthecontrolsandgaugesbeforeoperatingthismower Read Manual High Low Engine Throttle PTO Lock Unlock Forward Reverse Tr...

Page 6: ...1 ParkingBrakeLock B2 ParkingBrakeRelease C ParkingBrake D MowSpeedStop E TractionPedal Forward F TractionPedal Reverse G SeatAdjustment H HydraulicOilCap Dipstick J AirCleanerIndicator K FuelCap L Al...

Page 7: ...adjusting knob on frontofseat H Hydraulic Oil Cap Dipstick Fill to mark on dipstick using clean hydraulic fluid while machineiscool Donotoverfill J Air Cleaner Indicator Indicates condition of air cle...

Page 8: ...toturnlightsoff S Traction Control Pressingswitchenables controller tractioncontrol system This system reduces down pressure on decks by pulsing the lift circuit transferring weight to mower Reducing...

Page 9: ...ictank 2 Engine Oil Pressure alarm sounds for 5 seconds then beeps once every three seconds and oil pressure light comes ON Oil pressurelow Stop mower immediately lower implements and shut off engine...

Page 10: ...edduringtransport 2 Inspect paint and decals for damage or scratches Decals provide important operaing and safety information Replaceallmissingorhardtoreaddecals 3 All fluids must be at the full level...

Page 11: ...if the operator leaves the seat with the mower switch ON traction pedal out of Neutral or parking brakeDisengaged 2 Perform each of the following tests to insure the interlock system is functioning p...

Page 12: ...ncrease speed Tighten nut to hold adjustmentinplace Figure 4A 4 3 BELT____________________________________________________________________ Inspect and adjust new belt after first ten hours of operatio...

Page 13: ...m rolling Adjust nut C asrequired Figure 4C 4 5 NEUTRAL ADJUSTMENT ___________________________________________________ Neutraladjustmentcanonlybemadeatthedrivepump The Neutral adjustment is preset at...

Page 14: ...ch isturnedtoon 5 Start engine and check forward speed Repeat procedure until10mph 16kph forwardtransportspeedisattained To adjust reverse speed 1 Setforwardspeed 2 Start engine and check reverse trav...

Page 15: ...ce remaining spacers on top of spindle and insert snap lock pins Washer F is always on top undersnaplockpin Figure 4G NOTICE When cutting undulating areas lower cutting heights may cause scalping Adju...

Page 16: ...e lift lever to raise position and wait for 3 to 5 seconds Repeat if required until cutting units just begin to raise 6 Tap the lift lever to lower position and wait until decks stop moving Repeat tap...

Page 17: ...1 3 107 12 1 143 16 1 9 16 18 ft lb Nm 92 124 122 165 129 174 172 233 1 4 28 in lb Nm 85 9 6 115 13 0 120 13 5 163 18 4 5 8 11 ft lb Nm 113 153 151 204 159 215 211 286 5 16 18 in lb Nm 157 17 7 210 23...

Page 18: ...witch Enginehardtostart orrunspoorly 1 Fuellevellow fuelorfuelfilterdirty 1 Fillwithfreshfuel Changefuelfilter Bleedfuellines 2 Aircleanerdirty 2 Inspectandreplaceairfilter 3 Injectors fuelpump 3 Cons...

Page 19: ...mp 6 and FuelValveHoldCoil lamp27 mustbeon NOTICE For factory assistance with troubleshooting controller problems pleasenotethecontrollerhardwarerevisionand software version located on the lower right...

Page 20: ...eep in mind that not all switches are locatedontheinstrumentpanel Thetractionpedal reelliftlimit andbrakesarecontrolledbysmallproximityswitchesmounted ontheframeofthemower Ifaninputlampdoesnotlight an...

Page 21: ...1 Lubricate using only manual grease gun withNLGIGrade2 ServiceClassLB Grease Fittings F1 50 Hours Every Week 1 MowerPivot 5 2 LiftArmPivot 5 3 LiftCylinders 10 4 CasterPivotandWheels 10 5 DeckRearRol...

Page 22: ...7 NOTES en 22 7 Notes...

Page 23: ......

Page 24: ...sen rekommenderar att du antecknar numren nedan s att du hardeml ttillg ngliga P O BOX7708 CHARLOTTE NC28241 USA kg kg kg kW Jacobsen com 1 800 848 1636 US F RORD Varning enligt f rslag 65 Motoravgase...

Page 25: ...r som saknar ordentligt fastsatta dekaler skydd sk ldar utkastdeflektorerellerandraskyddsanordningar 12 KopplaaldrigAVellertjuvkopplan gonf rregling 13 ndrainteregulatorinst llningarnaochrusaintemotor...

Page 26: ...usteringochunderh llskaalltidutf rasavenkvalificeradtekniker Om mer information eller service beh vs kontakta din auktoriserade terf rs ljare f r Jacobsen som alltid r informerad om de senaste metoder...

Page 27: ...t L r dig vad ikonerna ovan betyder L r dig placeringen av och syftet med reglage och m tare innanduk rdennatraktor L s handboken H g L g Trottel PTO L st Uppl st Fram t Bak t K rriktning Farth llare...

Page 28: ...s B2 Frig ringavparkeringsbroms C Parkeringsbroms D Stoppf rklipphastighet E Dragkraftspedal Fram t F Dragkraftspedal Bak t G Sitsjustering H Lock M tstickaf r hydraulolja J Indikatorf rluftrenare K T...

Page 29: ...lytta sitsen fram t eller bak t Justera sitsens fj dring genom att vrida p knoppen framf rsitsen H Lock M tsticka f r hydraulolja Fyll p till m tstickans m rke med ren hydraulolja n r maskinen rkall F...

Page 30: ...tarensbakredelf rattsl ckadem S TCS Du styr TCS systemet med str mbrytaren Systemet minskar ned ttrycket p klippaggregaten genom att lyftkretsen pulseras och d rmed verf rs vikten till gr sklipparen O...

Page 31: ...edan var tredje sekund och varningslampan t nds Oljetrycket rf rl gt Stoppa traktorn omedelbart och s nk ned redskapen st ng av motorn Inspektera motorns oljeniv Om varningslampan t nds fast oljeniv n...

Page 32: ...r skadade eller repade Dekalergerviktiginformation omanv nd ningen och s kerheten Meddela f rs ljaren och ers tt allasaknadeellersv rl stadekaler 3 Alla v tskor m ste n upp till fullm rket n r motorn...

Page 33: ...ensn r OFF Systemet st nger ven av motorn om f raren l mnar s tet med klip pkontaktens ON klipp eller lyftpedalen inte i FRIL GE ellerparkeringsbromsen UPPSL PPT 2 Utf r f ljande tester f r att kontro...

Page 34: ...tigheten eller ned t f r att ka den Dra t l smuttern f r att h lla justeringen p plats Figur 4A 4 3 FL KTREM_______________________________________________________________ Kontrollera och justera fl k...

Page 35: ...h l gg an parkeringsbromsen Bromsen m ste f rhindra att traktornb rjarrulla Justeramutter C efterbehov Figur 4C 4 5 JUSTERING AV FRIL GE ___________________________________________________ Justeringav...

Page 36: ...orn och kontrollera transporthastigheten Upprepa procedurentilldess attden r16km t vidk rning fram titransportl ge Justera hastigheten bak t 1 St llinhastighetenfram t 2 Starta motorn och kontrollera...

Page 37: ...och s tt i l sstiften Brickan F ska alltid vara verst underl sstiftet Figur 4G OBS Vidklippningavonduleradeklippytorkangr setblirakat omf rl gklipph jd rinst lld T nkp detn rdust ller inklipph jdens a...

Page 38: ...TCS knappeni5sekunder Signalhornettutarn r kontrollerng rinikalibreringsl ge 5 F r aggregatspaken till det h jda l get och v nta i tre till fem sekunder Upprepa om n dv ndigt tills knivenheten precisb...

Page 39: ...82 111 109 148 115 156 154 209 1 4 20 in lb Nm 75 8 4 100 11 3 107 12 1 143 16 1 9 16 18 ft lb Nm 92 124 122 165 129 174 172 233 1 4 28 in lb Nm 85 9 6 115 13 0 120 13 5 163 18 4 5 8 11 ft lb Nm 113 1...

Page 40: ...br nsle eller br nslefilter 1 Fyll p med f rskt br nsle byt br nslefilter avlufta br n slesystemet 2 Smutsigluftrenare 2 Kontrolleraochbytluftfilter 3 Injektorer br nslepump 3 Studeramotorhandboken 4...

Page 41: ...bromsomkopplaren lampa 6 och h llspolen i br nsle ventilen lampa27 m stevarat nda OBS Innanduringerf rattf hj lpfr nfabrikenmedfels kning r randekontrollernskaduantecknakontrollernsh rdvaru ochprogram...

Page 42: ...T nk p att inte alla omkopplare finns p instrumentpanelen Dragkraftspedalen gr nsl gesbrytaren f r klippcylindrarnas lyft och bromsarna styrs av sm knivkontakter monterade p traktornsram Om en indata...

Page 43: ...11 Manuell fettspruta med NLGI klass 2 ServiceklassLB Sm rj kontaktytor F1 Var 50 e timme varje vecka 1 Klipptappen 5 2 Lyftarmstappen 5 3 Lyftcylindrarna 10 4 HjultappenOchHjulen 10 5 Bakrevalsen 10...

Page 44: ...7 ANM RKNINGAR sv 22 7 ANM RKNINGAR...

Page 45: ...idnaellerveckadeslangarintef rekommer o Oljel ckageintef rekommer o Bogseringsventilen rst ngd vrigt_________________________ o Kontrolleraattdetintef rekommerl saellersaknade fixturer o Kontrolleraal...

Page 46: ...lity product support Utrustning fr n Jacobsen r byggda till h gsta standard garanterad av certifiering enligt ISO 9001 och ISO 14001 f r samtliga v ra tillverkande anl ggningar Ett v rldsomsp nnande n...

Reviews: