Jacobsen AR-522 jossa ROPS, Parts & Maintenance Manual

Page 1: ...zovat nebo provádět jeho servis by si měli přečíst celou příručku WARNING If incorrectly used this machine can cause severe injury Those who use and maintain this machine should be trained in its proper use warned of its dangers and should read the entire manual before attempting to set up operate adjust or service the machine GB CZ Czech 19 17 18 13 6 5 9 15 16 7 8 10 4 3 11 1 INCLUDES ITEMS 3 16...

Page 2: ...ve harm FOREWORD Suggested Stocking Guide To keep your equipment fully operational and productive Jacobsen suggests you maintain a stock of the more commonly used maintenance items We have included part numbers for additional support materials and training aids To order any of the following material 1 Write your full name and complete address on your order form 2 Explain where and how to make ship...

Page 3: ... 4 3 Engine Oil 14 4 4 Air Filter 15 4 5 Fuel 15 4 6 Fuel System 15 4 7 Battery 16 4 8 Jump Starting 16 4 9 Charging Battery 16 4 10 Muffler and Exhaust 17 4 11 Hydraulic Hoses 17 4 12 Hydraulic Oil 17 4 13 Hydraulic Filter 18 4 14 Electrical System 18 4 15 Radiator 19 4 16 Roll Over Protective Structure ROPS 19 4 17 Tires 19 4 18 Wheel Mounting Procedure 20 4 19 Inspecting Blades 20 4 20 Sharpeni...

Page 4: ...ields discharge deflectors or other protective devices securely fastened in place 12 Never disconnect or bypass any switch 13 Do not change the engine governor setting or overspeed the engine 14 Carbon monoxide in the exhaust fumes can be fatal when inhaled Never operate the engine without proper ventilation or in an enclosed area 15 Fuel is highly flammable handle with care 16 Keep the engine cle...

Page 5: ...enance should always be performed by a qualified technician If additional information or service is needed contact your Authorized Jacobsen Dealer who is kept informed of the latest methods to service this equipment and can provide prompt and efficient service Use of other than original or authorized Jacobsen parts and accessories will void the warranty WARNING The Interlock System on this mower p...

Page 6: ...naldson dry type with evacuator valve and service indicator Alternator 40 Amp 2 3 MOWER _________________________________________________________________ Tires Front 26 5 x 14 12 6 ply Rear 22 5 x 10 8 Tire Pressure Front 16 psi 111 kPa Rear 12 psi 83 kPa Battery Type 12V 600 Cold Cranking Amps Group BCI 24 Brakes Service Dynamic braking through traction circuit Parking 9 25 in 235 mm front disc S...

Page 7: ...attachments Air Blow Gun JAC5098 Orange Touch up Paint 12 oz spray 554598 2 Post ROPS with Seat Belt 67844 Canopy Sunshade 68095 Hood Locking Latch 1004049 Cruise Control 67846 Wheel Kit 68090 High Lift Blade 4137186 2 7 SUPPORT LITERATURE ____________________________________________________ Contact your Jacobsen Dealer for a complete listing of literature Safety Operation Manual 4179562 Parts Mai...

Page 8: ...d Tighten nut to hold adjustment in place Figure 3A 3 3 BELT____________________________________________________________________ Inspect and adjust new belt after first ten hours of operation Adjust every 100 hours thereafter Adjust alternator pulley so belt deflects 1 4 to 5 16 in 6 8 mm with a 20 lb push at midpoint between pulleys See engine manual If tension is incorrect loosen alternator moun...

Page 9: ...er from rolling Adjust nut C as required Figure 3C 3 5 NEUTRAL ADJUSTMENT ___________________________________________________ Neutral adjustment can only be made at the drive pump The Neutral adjustment is preset at the factory on all new mowers and replacement pumps Further adjustment is not required unless the pump has been disassembled for repair or service To adjust Neutral 1 Disconnect tracti...

Page 10: ...5 Start engine and check forward speed Repeat procedure until 10 mph 16 kph forward transport speed is attained To adjust reverse speed 1 Set forward speed 2 Start engine and check reverse travel speed with engine at full throttle Reverse speed should measure 3 5 mph 5 6 kph 3 Stop engine To adjust reverse speed loosen nut on reverse travel stop bolt L Slide bolt forward in slotted hole to increas...

Page 11: ...ers on top of spindle and insert snap lock pins Washer F is always on top under snap lock pin Figure 3G NOTICE When cutting undulating areas lower cutting heights may cause scalping Adjust height accordingly to prevent turf damage WARNING To prevent serious injury lower deck until it is resting completely on the front casters and rear roller This will prevent it from accidentally lowering while ma...

Page 12: ...nds Horn will beep when controller enters calibration mode 5 Tap the lift lever to raise position and wait for 3 to 5 seconds Repeat if required until cutting units just begin to raise 6 Tap the lift lever to lower position and wait until decks stop moving Repeat tapping joystick if required until front decks are on the ground 7 Press and hold TCS switch until horn beeps System is now calibrated W...

Page 13: ... Nm 75 8 4 100 11 3 107 12 1 143 16 1 9 16 18 ft lb Nm 92 124 122 165 129 174 172 233 1 4 28 in lb Nm 85 9 6 115 13 0 120 13 5 163 18 4 5 8 11 ft lb Nm 113 153 151 204 159 215 211 286 5 16 18 in lb Nm 157 17 7 210 23 7 220 24 8 305 34 4 5 8 18 ft lb Nm 128 173 170 230 180 244 240 325 5 16 24 in lb Nm 173 19 5 230 26 0 245 27 6 325 36 7 3 4 10 ft lb Nm 200 271 266 360 282 382 376 509 3 8 16 ft lb N...

Page 14: ...ife of the engine During the break in period Jacobsen recommends the following 1 During the first 50 hours of operation a new engine should be allowed to reach an operating temperature of at least 140 F 60 C prior to operation at full load 2 Check the engine oil level twice daily during the first 50 hours of operation Higher than normal oil consumption is not uncommon during the initial break in p...

Page 15: ...he filler neck Use clean fresh 2 Diesel fuel minimum Cetane Rating 45 Refer to Engine Manual for additional information Check fuel lines and clamps every 50 hours Replace fuel lines and clamps at the first sign of damage Store fuel according to local state or federal ordinances and recommendations from your fuel supplier Never overfill or allow the tank to become empty 4 6 FUEL SYSTEM ____________...

Page 16: ...egative terminal on the good battery to the frame of mower with discharged battery After cables have been connected start the engine on the vehicle with the good battery then start the mower 4 9 CHARGING BATTERY _____________________________________________________ 1 Refer to Section 4 7 Read the Battery and Charger s manual for specific instructions 2 Whenever possible remove the battery from the...

Page 17: ... seated before tightening d Keep the hose from twisting Twisted hoses can cause couplers to loosen as the hose flexes during operation resulting in oil leaks e Kinked or twisted hoses can restrict the oil flow causing the system to malfunction and the oil to overheat and also lead to hose failure 4 12 HYDRAULIC OIL___________________________________________________________ Refer to Section 6 2 for...

Page 18: ...ll individual wires away from moving parts to prevent damage 4 Make sure the seat switch harness is connected to the main wire harness 5 Check the battery and battery charging circuit 6 Do not wash or pressure spray around electrical connections and components The electrical system is monitored and controlled by the electronic controller C located behind the operator s area The controller is equip...

Page 19: ...dware and any accessories within the ROPS should be inspected regularly and all damaged parts replaced immediately 2 Once the ROPS has been subjected to any form of impact it should be replaced 3 Check and retorque all hardware All replacement components used for the ROPS must be as specified in the Parts Catalog 4 17 TIRES ___________________________________________________________________ 1 Keep...

Page 20: ...an cause a piece of the blade to break away and be hurled from the mower causing very serious injury to bystanders or property damage 3 A bent blade could have a microscopic crack G that can grow and allow a piece of the blade to break Bent blades will also create vibration and other stress on the machinery 4 Dust or sand particles can wear a dangerous groove in the blade H between the air vanes a...

Page 21: ...er or any other electrical components or at bearing housings and seals 4 Clean all plastic or rubber trim with a mild soap solution or use commercially available vinyl rubber cleaners 5 To maintain the original high luster of the fiberglass periodically wax with a good grade of One Step cleaner wax Repair damaged metal surfaces and use Jacobsen touch up paint Wax the equipment for maximum paint pr...

Page 22: ...e 1 While the engine is warm remove drain plug drain the oil from the crankcase and change oil filter Install drain plug and refill with fresh oil Torque drain plug to 22 ft lb 30 Nm 2 Clean exterior of engine Paint exposed metal or apply a light coat of rust preventative oil 3 Add a fuel conditioner or biocide to prevent gelling or bacterial growth in fuel See your local fuel supplier Cutting Uni...

Page 23: ...t or runs poorly 1 Fuel level low fuel or fuel filter dirty 1 Fill with fresh fuel Change fuel filter Bleed fuel lines 2 Air cleaner dirty 2 Inspect and replace air filter 3 Injectors fuel pump 3 Consult Engine Manual 4 Engine problem 4 Consult Engine Manual Engine stops 1 Fuel tank empty 1 Fill with fresh fuel and bleed fuel lines 2 Interlocks not set before leaving operator s seat 2 Engage parki...

Page 24: ... and Fuel Valve Hold Coil lamp 27 must be on NOTICE For factory assistance with troubleshooting controller problems please note the controller hardware revision and software version located on the lower right corner of the controller SEE 4 14 Controllers with equal or greater revision levels will be backward compatible Controller Functions by Lamp Number Lamp On Circuit is active Lamp Off Circuit ...

Page 25: ...hat not all switches are located on the instrument panel The traction pedal reel lift limit and brakes are controlled by small proximity switches mounted on the frame of the mower If an input lamp does not light an inactive condition is indicated This could be caused by a fuse faulty switch or poor connection The electrical connections to the solenoids on the hydraulic valves are also equipped wit...

Page 26: ...el See 4 7 I Pack bearings with NLGI Grade 2 Service Class GB II Manual grease gun with NLGI Grade 2 Service Class LB III Engine Oil See Section 4 3 IV Jacobsen Hydraulic Oil SAE 10W30 or Greens Care 68 WARNING Before you clean adjust or repair this equipment disengage all drives lower implements to the ground engage parking brake stop engine and remove key from ignition switch to prevent injuries...

Page 27: ...4 4 4 5 5 5 5 5 5 5 5 5 5 6 7 8 8 9 9 10 10 12 12 12 11 Grease Fittings F1 50 Hours Every Week 1 Mower Pivot 5 2 Lift Arm Pivot 5 3 Lift Cylinders 10 4 Caster Pivot and Wheels 10 5 Mower Rear Roller 10 6 Brake Pedal Pivot 7 Traction Pedal Pivot 8 Ball Joint 2 9 Steering Pivot 2 10 Steering Cylinder 2 11 Axle Pivot F2 100 Hours 12 U joint Driveshaft 3 ...

Page 28: ...n the order 2 Explain where and how to make shipment 3 Give product number name and serial number that is stamped on the name plate or serial plate of your product 4 Order by the quantity desired the part number and description of the part as given in the parts list 5 Send or bring the order to an authorized Jacobsen Distributor 6 Inspect all shipments on receipt If any parts are dam aged or missi...

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Page 30: ...jpoužívanČjší položky potĜebné pro údržbu Pro další podpĤrné materiály a školící pomĤcky jsme zahrnuli þísla dílĤ Objednávání následujících materiálĤ 1 Napište na objednávku své plné jméno a kompletní adresu 2 VysvČtlete kam a jak doruþit zásilku q UPS q Normální pošta q PĜes noc q 2 den 3 Objednávejte podle požadovaného množství þísla dílu a popisu dílu 4 Zašlete nebo odneste objednávku autorizov...

Page 31: ...rový olej 14 4 4 Vzduchový filtr 15 4 5 Palivo 15 4 6 Palivový systém 15 4 7 Akumulátor 16 4 8 Startování pomocí startovacích kabelĤ 16 4 9 Nabíjení baterie 16 4 10 Tlumiþ a výfuk 17 4 11 Hydraulické hadice 17 4 12 Hydraulický olej 17 4 13 Filtr hydrauliky 18 4 14 Elektrický systém 18 4 15 Chladiþ 19 4 16 Ochranná konstrukce pro pĜípad pĜevrácení ROPS 19 4 17 Pneumatiky 19 4 18 Montáž kola 20 4 19...

Page 32: ...nými zaĜízeními bezpeþnČ pĜipevnČnými na svém místČ 12 Nikdy neodpojujte ani nepĜemost ujte žádné vypínaþe 13 Nikdy nemČĖte nastavení omezovaþe motoru a motor nepĜetáþejte 14 Oxid uhelnatý obsažený ve výfukových plynech mĤže být pĜi vdechnutí smrtelnČ jedovatý Nikdy nenechávejte spuštČný motor pokud nemáte zajištČno dostateþné vČtrání nebo pokud jste v uzavĜené místnosti 15 Palivo je vysoce vznČtl...

Page 33: ...onnost SeĜizování a údržbu musí vždy provádČt kvalifikovaný technik V pĜípadČ potĜeby dodateþných informací kontaktujte autorizovaného prodejce spoleþnosti Jacobsen který je informován o nejnovČjších postupech údržby zaĜízení a je schopen poskytnout rychlý a úþinný servis PĜi použití neoriginálních dílĤ a pĜíslušenství které nejsou autorizovány spoleþností Jacobsen zaniká záruka VAROVÁNÍ Systém bl...

Page 34: ...ávacím ventilem a servisním indikátorem Alternátor 40 A 2 3 SEKAýKA________________________________________________________________ Pneumatiky PĜední 26 5 x 14 12 dvojité 6 þtyĜvrstvé Zadní 22 5 x 10 8 Tlak v pneumatikách PĜední 111 kPa Zadní 83 kPa Akumulátor Typ 12 V 600 A pro startování za studena Skupina BCI 24 Brzdy Provozní Dynamické brzdČní v trakþním okruhu Ruþní 235 mm pĜední kotouþová Ry...

Page 35: ...ová barva pro bodové opravy laku 340 ml sprej 554598 2 sloupková konstrukce ROPS s bezpeþnostním pásem 67844 StĜecha sluneþní clona 68095 Pojistná západka kapoty 1004049 Tempomat 67846 Sada kol 68090 Vysokozdvižná þepel 4137186 2 7 POMOCNÁ LITERATURA ___________________________________________________ Úplný seznam literatury mĤžete získat od svého prodejce Jacobsen Návod k obsluze a bezpeþnostní p...

Page 36: ...pro zvýšení Utažením matice zafixujte nastavení Obr 3A 3 3 ěEMEN __________________________________________________________________ Po prvních deseti hodinách provozu zkontrolujte a nastavte nový Ĝemen Poté ho seĜizujte každých 100 hodin SeĜićte Ĝemenici alternátoru tak aby se pĜi zavČšení 10 kg závaží ve stĜedu Ĝemene mezi Ĝemenicemi provČsil Ĝemen o 6 až 8 mm Viz pĜíruþka k motoru Pokud není Ĝem...

Page 37: ... Nastavte matici C podle potĜeby Obr 3C 3 5 NASTAVENÍ NEUTRÁLU ____________________________________________________ Nastavení neutrálu se mĤže provádČt jen na þerpadle pohonu Neutrál je pĜednastaven od výrobce na všech nových traktorech a náhradních þerpadlech Další seĜízení není nutné pokud nerozmontujete þerpadlo kvĤli opravČ nebo servisu Nastavení neutrálu 1 Odpojte pákový mechanismus pedálu po...

Page 38: ...cí skĜíĖka 5 Nastartujte motor a zkontrolujte rychlost Opakujte proceduru dokud nedosáhnete rychlosti jízdy vpĜed 16 km h Nastavení rychlosti vzad 1 Nastavte rychlost vpĜed 2 Nastartujte motor a zkontrolujte rychlost jízdy vzad s motorem na plný plyn Rychlost couvání musí být 5 6 km h 3 Zastavte motor PĜi nastavení rychlosti povolte matici na dorazovém šroubu jízdy vzad L Posouváním šroubu dopĜedu...

Page 39: ...aþky dolĤ Zbývající rozpČry umístČte na horní stranu vĜetena a vložte pojistné kolíky Podložka F je vždy nahoĜe pod pojistným kolíkem Obr 3G POZNÁMKA PĜi sekání zvlnČných ploch mĤže malá výška sekání zapĜíþinit vytrhávání drnĤ Nastavte výšku odpovídajícím zpĤsobem aby nedošlo k poškození trávníku VAROVÁNÍ Aby nedošlo k tČžkému zranČní spust te sekaþku dolĤ tak aby úplnČ spoþívala na pĜedních koleþ...

Page 40: ... kalibraþního režimu zazní zvukový signál 5 Nastavte zvedací páþku do horní polohy a poþkejte 3 až 5 sekund Podle potĜeby opakujte dokud se sekací jednotky právČ nezaþnou zvedat 6 Nastavte zvedací páþku do dolní polohy a poþkejte až se sekaþky pĜestanou pohybovat Podle potĜeby opakujte dokud nebudou pĜední sekaþky spoþívat na zemi 7 StisknČte spínaþ TCS a pĜidržte dokud nezazní zvukový signál Syst...

Page 41: ...lbs Nm 82 111 109 148 115 156 154 209 1 4 20 in lb Nm 75 8 4 100 11 3 107 12 1 143 16 1 9 16 18 ft lbs Nm 92 124 122 165 129 174 172 233 1 4 28 in lb Nm 85 9 6 115 13 0 120 13 5 163 18 4 5 8 11 ft lbs Nm 113 153 151 204 159 215 211 286 5 16 18 in lb Nm 157 17 7 210 23 7 220 24 8 305 34 4 5 8 18 ft lbs Nm 128 173 170 230 180 244 240 325 5 16 24 in lb Nm 173 19 5 230 26 0 245 27 6 325 36 7 3 4 10 ft...

Page 42: ...í doporuþuje spoleþnost Jacobsen toto 1 BČhem prvních 50 hodin provozu by mČl nový motor pĜed plným zatížením nejdĜíve dosáhnout teploty minimálnČ 60 C 2 BČhem prvních 50 hodin provozu kontrolujte stav oleje v motoru dvakrát dennČ BČhem poþáteþního zajíždČní motoru není neobvyklá vyšší než normální spotĜeba oleje 3 Po prvních 50 hodinách provozu vymČĖte motorový olej a olejový filtr 4 Zkontrolujte...

Page 43: ... nejménČ 45 Další informace najdete v návodu k motoru Palivové potrubí a svorky kontrolujte každých 50 hodin PĜi první známce poškození palivové potrubí a svorky vymČĖte Palivo skladujte v souladu s místními nebo státními naĜízeními a doporuþeními vašeho dodavatele paliva Nikdy nepĜeplĖujte nádrž a nenechávejte jí úplnČ vyprázdnit 4 6 PALIVOVÝ SYSTÉM _______________________________________________...

Page 44: ... ýERNÝ startovací kabel od záporného pólu dobré baterie k rámu traktoru s vybitou baterií Po zapojení kabelĤ nastartujte motor vozidla s dobrou baterií a poté nastartujte traktor 4 9 NABÍJENÍ BATERIE _______________________________________________________ 1 Viz Kapitola 4 7 Konkrétní pokyny naleznete v pĜíruþce k baterii a nabíjeþce 2 Kdykoliv je to možné vyjmČte pĜed nabíjením baterii z traktoru ...

Page 45: ...ávnČ usazeno d ZabraĖte pĜekroucení hadic PĜekroucené hadice mohou zpĤsobit že se tím jak se hadice pĜi provozu ohýbá uvolní spojky a zaþne unikat olej e Zauzlované nebo pĜekroucené hadice mohou omezit prĤtok oleje a zpĤsobit nefunkþnost systému pĜehĜátí oleje a závadu hadic 4 12 HYDRAULICKÝ OLEJ_______________________________________________________ Informace o konkrétních servisních intervalech ...

Page 46: ...olné dráty v bezpeþné vzdálenosti od pohyblivých þástí pĜedejdete tím poškození 4 PĜesvČdþte se že je svazek spínaþe sedadla pĜipojen k hlavnímu kabelovému svazku 5 Zkontrolujte baterii a dobíjecí okruh baterie 6 Neumývejte a neostĜikujte okolí elektrických kontaktĤ a komponentĤ Elektrický systém je monitorován a Ĝízen elektronickou Ĝídicí jednotkou C umístČnou za pracovištČm Ĝidiþe ěídicí jednotk...

Page 47: ...videlnČ kontrolujte sedadlo bezpeþnostní pás montážní prvky a všechna pĜíslušenství v ROPS OkamžitČ vymČĖte všechny poškozené díly 2 Jestliže byla konstrukce ROPS vystavena jakékoli formČ nárazu musíte ji vymČnit 3 Zkontrolujte a utáhnČte všechny upevĖovací prvky Všechny náhradní souþásti používané pro ROPS musí odpovídat specifikacím v seznamu dílĤ 4 17 PNEUMATIKY ________________________________...

Page 48: ...ených podmínek mĤže zpĤsobit odlomení kusu þepele a jeho vymrštČní ze sekaþky to mĤže mít za následek velmi tČžké zranČní osob v okolí nebo poškození majetku 3 Ohnutá þepel mĤže mít mikroskopickou trhlinu G která se mĤže zvČtšovat a zapĜíþinit odlomení kusu þepele Ohnuté þepele rovnČž vyvolávají vibrace a jiné namáhání strojĤ 4 ýástice prachu nebo písku mohou zpĤsobit nebezpeþné rýhy v þepeli H me...

Page 49: ...lektrické komponenty ložisková pouzdra a tČsnČní 4 Veškeré plastové a gumové þalounČní þistČte slabým mýdlovým roztokem nebo þistiþem na plasty a gumu 5 Aby zĤstal zachován pĤvodní vysoký lesk sklolaminátu pravidelnČ ho leštČte kvalitním þisticím voskem One Step Opravte poškozené kovové povrchy a použijte retušovací nátČr spoleþnosti Jacobsen ZaĜízení navoskujte abyste nátČr maximálnČ ochránili VA...

Page 50: ...otor 1 PĜi zahĜátém motoru vyšroubujte vypouštČcí zátku vypust te olej z klikové skĜínČ a vymČĖte olejový filtr Vrat te zpČt vypouštČcí zátku a doplĖte þerstvý olej UtáhnČte vypouštČcí zátku s momentem 30 Nm 2 OþistČte povrch motoru Nalakujte obnažený kov nebo ho natĜete lehkou vrstvou oleje bránícího rezavČní 3 PĜidejte do paliva palivový kondicionér nebo biocid pro zabránČní rĤstu bakterií Více ...

Page 51: ...oplĖte þerstvé palivo VymČĖte palivový filtr OdvzdušnČte palivové vedení 2 ZneþištČný þistiþ vzduchu 2 Zkontrolujte a vymČĖte vzduchový filtr 3 VstĜikovací trysky palivové þerpadlo 3 Prostudujte si návod k motoru 4 Problém s motorem 4 Prostudujte si návod k motoru Motor se zastavuje 1 Prázdná palivová nádrž 1 DoplĖte þerstvé palivo a odvzdušnČte palivové vedení 2 Blokování není nastaveno pĜedtím n...

Page 52: ...sistenci výrobce pĜi odstraĖování problémĤ s Ĝídicí jednotkou uvećte vždy þíslo revize hardwaru a þíslo revize softwaru Ĝídicí jednotky uvedené v jejím pravém dolním rohu VIZ 4 14 ěídicí jednotky s vyššími úrovnČmi revize jsou zpČtnČ kompatibilní Funkce Ĝídicí jednotky podle þísel kontrolek Kontrolka svítí okruh je aktivní Kontrolka zhasnutá okruh je neaktivní VSTUPY VÝSTUPY Kontrolka Okruh Kontro...

Page 53: ...ti že ne všechny spínaþe jsou umístČny na pĜístrojové desce Pedál pojezdu omezovaþ zvedání vĜeten a brzdy se ovládají malými jazýþkovými spínaþi namontovanými na rámu traktoru Jestliže se nerozsvítí kontrolka vstupu znamená to neaktivní stav To mĤže být zpĤsobeno pojistkou závadným spínaþem nebo špatným zapojením Elektrické pĜípojky k elektromagnetĤm na hydraulických ventilech jsou rovnČž vybaveny...

Page 54: ...nu elektrolytu Viz 4 7 I UtČsnČte ložiska s použitím NLGI Grade 2 servisní tĜída GB II Ruþní mazací pistole s NLGI Grade 2 servisní tĜída LB III Motorový olej viz Kapitola 4 3 IV Hydraulický olej Jacobsen SAE 10W30 nebo Greens Care 68 VAROVÁNÍ PĜed þištČním seĜizováním nebo opravami zaĜízení vypnČte všechny pohony spust te náĜadí na zem zatáhnČte ruþní brzdu vypnČte motor a vytáhnČte klíþ ze spína...

Page 55: ...9 9 10 10 12 12 12 11 Mazání spojĤ F1 50 hodin každý týden 1 Otoþný þep sekaþky 5 2 Otoþný þep zvedacího ramena 5 3 Zvedací válce 10 4 Otoþný þep koleþka a kola 10 5 Zadní válec sekaþky 10 6 Otoþný þep brzdového pedálu 7 Otoþný þep pedálu pojezdu 8 Kulový kloub 2 9 Otoþný þep Ĝízení 2 10 Válec Ĝízení 2 11 ýep hĜídele nápravy F2 100 hodin 12 Univerzální kloub hnacího hĜídele 3 ...

Page 56: ... zásilku 3 Udejte þíslo produktu název a sériové þíslo vyražené na typovém štítku nebo štítku výrobního þísla Vašeho produktu 4 Objednejte požadované množství þíslo dílu kód barvy a popis dílu tak jak je uvedeno v seznamu dílĤ 5 Odešlete nebo doneste objednávku k autorizovanému prodejci Spoleþnosti Jacobsen 6 PĜi pĜevzetí dodávku pĜekontrolujte Pokud v dodávce nČkteré díly chybí nebo jsou poškozen...

Page 57: ...aulics 61 19 1 Hydraulic Valves and Filter 62 20 1 Deck Hydraulics 63 21 1 Traction Hydraulics 64 22 1 Front Lift Hydraulics 66 23 1 Rear Lift Hydraulics 67 24 1 Wheel Motor Case Drains 68 25 1 Deck Motor Case Drain 69 26 1 Steering Hydraulics 70 27 1 Hydraulic Clamps 71 28 1 Electrical Harness 72 29 1 Front Lift Arms 74 30 1 Rear Lift Arms 76 31 1 Deck Housing and Caster Wheels 78 32 1 Deck Frame...

Page 58: ...utting Units Lower 6 Slowly depress traction pedal READ MANUAL BEFORE OPERATING REPLACEMENT MANUAL AVAILABLE FROM JACOBSEN TEXTRON CHARLOTTE NC 4124445 WARNING 1 Read operators manual Do not allow untrained operators to use machine 2 Keep shields in place and hardware securely fastened 3 Before you clean adjust or repair this equipment disengage all drives engage parking brake and stop engine 4 Ke...

Page 59: ... acid To avoid injury when jumping battery 1 Connect positive terminal to positive terminal 2 Connect negative terminal on good battery to frame of vehicle that has dead battery DANGER 3001435 105dB LWA B I O D E G RADABLE FL U I D AR 522 Item Part No Qty Description Serial Numbers Notes 1 4111408 2 Decal Bio Fluid 2 4134631 1 Decal Service 3 4177682 2 Decal AR 522 4 365956 1 Decal Radiator Warnin...

Page 60: ...32 1 2 17 22 5 4 7 9 3 18 15 17 20 22 16 19 10 10 23 24 16 11 14 12 8 16 15 21 6 AR 522 2 1 Hood Serial No All LF34 1 ...

Page 61: ... Module 10 800794 4 Screw 5 16 18 x 3 4 Hex Flange 11 400408 2 Screw 1 2 13 x 1 1 2 Hex Head 12 444758 2 Locknut 1 2 13 Center 13 800907 4 Nut 5 16 18 Hex Flange 14 453017 2 Flat Washer 1 2 15 366883 1 Over Center Latch 16 402056 2 Screw 8 32 x 3 8 Slotted Head 17 444306 4 Nut 8 32 Hex 18 3006873 1 Cover Front Mount 19 3008195 1 Wing Nut 1 4 20 Steel 20 3009210 1 Foam Cut To Length 21 403741 2 Scr...

Page 62: ...34 10 3 19 5 6 9 4 30 16 24 25 2 6 9 8 22 23 18 6 9 10 1 20 21 12 7 14 15 13 11 26 27 17 8 28 29 31 33 34 37 38 39 35 36 32 32 40 41 42 42 42 AR 522 3 1 Seat Pan Michigan Seat Serial No All ...

Page 63: ... 20 445245 2 Tinnerman Nut 21 409812 4 Screw 5 16 18 x 3 4 Thread Cutting 22 3008218 1 Cover Hydro 23 404016 2 Screw 1 4 20 x 5 8 Truss Head 24 4139433 1 Suspension Seat Assembly 4139436 1 Arm Rest Kit 25 4139434 1 Arm Rest L H 26 4139435 1 Arm Rest R H 64123 68 4 Bolt 5 16 18 Hex 27 4139450 1 Switch Seat REFERENCE SW 10 See 42 1 28 3003928 1 Pouch Literature 29 403751 4 Screw 5 16 18 X 3 4 Serr W...

Page 64: ...36 2 3 5 6 7 8 9 34 10 12 11 13 14 16 18 19 20 21 22 32 23 24 27 28 29 30 31 4 33 33 17 15 25 26 1 7 Ref 17 AR 522 4 1 Control Panel Serial No All ...

Page 65: ...8 1 Lever Throttle 13 366768 1 Knob 14 452008 1 Flat Washer 3 8 15 351956 1 Spring Compression 16 3006035 1 Plate Friction 17 360885 2 Washer Friction 18 400272 1 Screw 3 8 16 x 2 1 4 Hex Head 19 444762 1 Locknut 3 8 16 Center 20 444310 4 Nut 10 24 Hex 21 403912 4 Screw 10 24 x 5 8 Truss Head 22 404016 2 Screw 1 4 20 x 5 8 Truss Head 23 4128888 1 Switch Assembly Key REFERENCE SW 2 See 42 1 24 4131...

Page 66: ...38 2 2 3 5 6 6 8 9 10 12 11 13 14 14 16 18 19 20 20 21 21 22 22 23 23 27 27 27 27 27 27 28 28 29 4 25 26 26 26 7 24 30 31 33 17 15 32 1 16 34 35 AR 522 5 1 Traction Pedal Serial No All ...

Page 67: ...asher 1 4 16 440042 4 Bolt Carriage 1 4 20 UNC x 3 4 17 443102 4 Nut 1 4 20 Hex Head 18 444718 1 Locknut 5 16 18 Center 19 400272 1 Screw 3 8 16 x 2 1 4 Hex Head 20 445795 6 Nut 5 16 18 Spiralock Flange 21 400182 2 Screw 5 16 18 x 5 8 Hex Head 22 443112 2 Nut 3 8 24 Hex 23 452008 2 Flat Washer 3 8 24 446128 4 Lockwasher 1 4 25 3002695 1 Washer 26 400188 7 Screw 5 16 18 x 1 Hex Head 27 445796 6 Nut...

Page 68: ...40 3 5 6 7 7 8 9 12 13 13 14 14 16 16 18 18 19 20 21 22 23 27 4 15 15 1 2 10 11 24 17 25 26 28 9 10 28 17 25 29 31 30 AR 522 6 1 Brake Pedal Serial No All ...

Page 69: ... 2 Locknut 5 16 18 Center 14 445795 8 Nut 5 16 18 Spiralock Flange 15 441602 8 Carriage Bolt 5 16 18 x 3 4 16 400182 2 Screw 5 16 18 x 5 8 Hex Head 17 443102 4 Nut 1 4 20 Hex 18 400188 2 Screw 5 16 18 x 1 Hex Head 19 4108161 2 Brake Spring Assembly 20 3008383 1 Clip Wire Harness 21 443812 2 Nut 3 8 24 Hex Jam 22 461451 2 Clevis Pin 5 16 x 15 16 23 460014 2 Cotter Pin 3 32 x 3 4 24 4176580 1 Plate ...

Page 70: ...5002952 12 13 14 17 18 19 19 16 16 15 15 This structure s proctective capability may be impaired by structural damage overturn or alteration If any of these conditions occur the structure must be replaced WARNING 557844 AR 522 7 1 Frame Serial No All ...

Page 71: ...5 2 Nut 5 16 18 Spiralock Flange 8 441602 1 Bolt 5 16 18 x 3 4 Carriage 9 4120961 1 Battery Tray 10 2810553 1 Clamp Battery 11 400188 1 Screw 5 16 18 x 1 Hex Head 12 67844 1 ROPS Assembly 13 5000465 8 Screw 1 2 13 x 1 1 4 Hex GR 8 14 446154 8 Lockwasher 1 2 Heavy 15 400370 2 Screw 7 16 20 x 1 Hex Head Grade 8 16 446148 2 Lockwasher 17 557844 1 Decal ROPS Structure Warning 18 5002952 1 Decal ROPS S...

Page 72: ...44 4 5 6 9 13 14 15 16 17 19 21 21 27 28 29 33 33 33 33 32 32 31 31 20 20 30 30 1 2 3 18 11 12 25 26 10 10 24 22 8 7 23 AR 522 8 1 Front Axle Serial No All ...

Page 73: ... 15 340486 2 Disk Brake 16 446154 8 Lockwasher 1 2 Heavy 17 400410 8 Screw 1 2 13 x 1 3 4 Hex Head 18 353914 6 Wheel Bolt 19 400108 16 Screw 1 4 20 x 3 4 Hex Head 20 445781 2 Nut 5 16 18 Whizlock Flange 21 523126 2 Bumper Rubber 22 4149137 2 Wheel Weight 100 lb 23 4159290 1 Wheel Weight Lift Hook Used to remove and install weight 24 460093 2 Cotter Pin 1 8 x 2 1 2 25 1003047 1 Cable Right Brake 26...

Page 74: ...46 1 2 3 4 5 6 7 8 9 10 12 11 13 25 14 15 16 17 18 19 20 21 22 23 24 11 11 AR 522 9 1 Tilt Steering Serial No All ...

Page 75: ...11547 1 Washer 10 400192 1 Screw 5 16 18 x 1 1 2 Hex Head 11 444718 3 Locknut 5 16 18 Center 12 444849 2 Locknut 3 4 10 Center Jam 13 444754 4 Locknut 5 16 24 Center 14 447224 1 Lockwasher 5 8 Internal 15 400216 1 Screw 5 16 18 x 2 3 4 Hex Head 16 445795 4 Nut 5 16 18 Spiralock Flange 17 416911 2 Screw 10 24 x 1 2 Thread Cutting 18 404016 6 Screw 1 4 20 x 5 8 Truss Head 19 446142 2 Lockwasher 3 8 ...

Page 76: ... 1 Tie Rod 2 4121828 1 Ball Joint Left Hand Thread 3 4121986 1 Dust Cover 4 471214 1 Straight Grease Fitting 1 4 28 5 4121829 1 Ball Joint Right Hand Thread 6 4121986 1 Dust Cover 7 471214 1 Straight Grease Fitting 1 4 28 8 322847 2 Clamp Tie Rod 9 446136 2 Lockwasher 5 16 Heavy 10 4124204 2 Nut 9 16 18 Slotted Hex 11 443106 2 Nut 5 16 18 Hex 12 400194 2 Screw 5 16 18 x 1 1 4 Hex Head ...

Page 77: ...ng 5 4133242 1 Washer 6 4133243 1 Head Engine Oil FIlter 7 4113986 1 Engine Oil Filter Included with Engine 8 4133305 1 Hose Engine to Filter 9 4133306 1 Hose Filter to Engine Oil Cooler 10 4133307 1 Hose Engine Oil Cooler to Engine 11 366526 2 Clamp 1 4 to 5 8 Dia Hose 12 446136 2 Lockwasher 5 16 Heavy 13 4134468 1 Adapter Straight 14 4133808 2 Adapter Straight 15 4133296 1 Engine Oil Cooler 16 4...

Page 78: ...50 2 3 5 6 7 8 9 9 9 9 10 12 11 13 14 16 16 18 19 20 21 22 23 23 24 27 28 29 30 30 31 33 34 4 4 4 17 17 15 15 25 26 32 1 AR 522 12 1 Rear Axle Serial No All ...

Page 79: ...n 1 4 x 1 1 2 15 460026 2 Cotter Pin 1 8 x 3 4 16 4141925 2 Ball Joint 400194 2 Screw 5 16 18 x 1 3 4 444718 2 Locknut 5 16 18 Hex 17 445666 2 Nut 1 2 20 Slotted Hex 18 4132688 1 Tie Rod See 10 1 19 4149118 2 Motor Mount 20 400410 8 Screw 1 2 13 x 1 3 4 Hex Head 21 361451 2 Washer Thrust 22 471227 1 45 Grease Fitting 23 460028 2 Cotter Pin 1 8 x 1 24 460032 2 Cotter Pin 1 8 x 1 1 2 25 2000012 2 Hu...

Page 80: ...52 2 2 2 2 2 3 5 5 6 7 8 8 9 10 12 11 13 14 16 18 19 20 21 22 23 24 24 34 35 27 28 32 28 29 30 31 31 4 4 17 15 33 25 26 1 AR 522 13 1 Radiator and Air Cleaner Serial No All ...

Page 81: ...8079 1 Seal Trim 17 4128083 1 Air Cleaner 4133818 1 Cover Air Cleaner 4133820 1 Filter Primary Air Cleaner 4133821 1 Filter Safety Air Cleaner 5003373 1 Vactuator Valve 18 4128084 1 Bracket Air Cleaner Mount 19 444718 1 Locknut 5 16 18 Center 20 445640 2 Nut 3 8 16 Steel Wing 21 445795 2 Nut 5 16 18 Spiralock Flange 22 445796 4 Nut 3 8 16 Spiralock Flange 23 452006 1 Flat Washer 5 16 24 452008 7 F...

Page 82: ...54 2 2 2 2 2 2 2 2 3 5 6 6 7 7 8 8 8 8 9 9 10 10 10 10 12 11 13 14 16 18 18 18 18 19 19 20 20 21 22 22 24 17 23 23 23 23 4 27 28 25 15 15 15 15 1 26 24 24 9 AR 522 14 1 Engine Mounting Serial No All ...

Page 83: ...276 4 Screw 3 8 16 x 3 Hex Head 11 4120309 1 Engine Mount Right Side Front 12 4120311 1 Engine Mount Left Side Front 13 4120313 1 Engine Mount Left Side Rear 14 4120315 1 Engine Mount Right Side Rear 15 4133840 4 Isolator Engine 16 4174240 1 Cable Throttle 17 4173042 1 Bracket Oil Pan Protection 18 446142 4 Lockwasher 3 8 Heavy 19 446154 7 Lockwasher 1 2 Heavy 20 446160 4 Lockwasher 9 16 Heavy 21 ...

Page 84: ...56 2 3 5 6 7 8 9 10 2 8 9 10 12 11 13 14 16 18 19 20 20 21 22 23 24 27 31 4 17 15 25 24 25 26 1 28 View Rotated 180 For Clarity 29 29 30 30 AR 522 15 1 Pump Mounting and Engine Exhaust Serial No All ...

Page 85: ...6 Lockwasher M10 Heavy 14 363586 4 Screw M8 1 25 x 20 mm Hex Head 15 4133447 1 Bracket Upper Tail Pipe 16 4136522 1 Flange Pump Drive 17 4119888 1 Driveshaft 4134587 2 Cross and Bearing 4134583 1 Joint and Tube Half Traction Pump Side 4134584 1 Joint and Shaft Half Engine Side 4134585 1 Plate and Yoke Engine Side 4134586 1 Clamp and Yoke Traction Pump Side 18 4152559 1 Tail Pipe 19 4143148 1 Muffl...

Page 86: ...o engine fuel injector overflow Connect to engine fuel pump 1 30 2 3 4 5 6 7 8 9 10 12 11 13 14 15 16 17 19 19 20 21 24 19 18 18 18 15 18 18 18 28 23 27 22 29 25 26 18 18 AR 522 16 1 Fuel and Hydraulic Tanks Serial No All ...

Page 87: ...748 1 Fuel Line 5 16 I D Cut to 8 Inches Fuel Filter to Engine 15 361117 3 Bushing Fuel Tank 16 361748 1 Valve Overflow 17 554752 1 Fuel Line 3 16 I D Cut to 70 Inches Engine to Tank 18 366526 6 Clamp Hose 19 403769 14 Screw 1 4 20 x 1 2 Hex Flange 20 403910 5 Screw 10 24 x 1 2 Truss Head 21 404016 5 Screw 1 4 20 x 5 8 Truss Head 22 445794 2 Nut 1 4 20 Spiralock Flange 23 445796 3 Nut 3 8 16 Spira...

Page 88: ...al Numbers Notes 1 3008673 5 Clamp Constant Torque Hose 2 4148857 2 Hose Gear Pump Suction 3 340090 1 Fitting 24 24 90 4 4122538 1 Hose Charge Pump Suction 5 4123066 1 Tube Charge Pump Suction 6 4130823 1 Tube Pump Suction 339913 1 O Ring 16 7 3001296 2 Adapter Straight Beaded 8 339999 1 Fitting 16 16 Straight 9 365959 1 Strainer Tank Mounted ...

Page 89: ... Fitting 16 16 90 4 340123 1 Fitting 16 16 16 Swivel Run Tee 5 340039 1 Fitting 16 16 45 6 4123166 1 Fitting Check Valve Tee 7 4128322 1 Tube Return Hoses to Oil Filter 339909 3 O Ring 6 339911 1 O Ring 10 8 4129042 1 Hose Filter to Oil Cooler 9 4129043 1 Hose Oil Cooler to Tee 10 4129044 1 Hose Oil Cooler to Tank 11 339979 1 Fitting 6 6 Straight 18 1 Oil Cooler Hydraulics Serial No All ...

Page 90: ...2 409811 4 Screw 5 16 18 x 5 8 Thread Cutting 3 4121554 1 Hydraulic Filter Assembly 4121552 1 Filter Head 555771 1 Filter Element 556419 1 Oil Switch REFERENCE SW 1 See 42 1 4124755 1 Visual Indicator 4 4121852 1 Filter Bracket 5 446140 8 Lockwasher 3 8 6 453011 8 Flat Washer 3 8 7 445795 4 Nut 5 16 18 Spiralock Flange 8 4129069 1 Lift Valve See 37 1 9 4175022 1 Deck Valve See 34 1 10 4129071 1 4W...

Page 91: ...10 Straight 4 340070 11 Fitting 10 10 90 5 340030 2 Fitting 8 10 45 6 4129015 2 Hose Gear Pump to Deck Valve 7 4137588 1 Hose LH Front Motor to Deck Valve 8 4137382 1 Hose Front Motor to Front Motor 9 4137589 1 Hose RH Front Motor to Deck Valve 10 4129595 2 Hose Rear Motor to Deck Valve 11 4137383 2 Hose Center Motor to Rear Motor 12 4129597 1 Hose Deck Valve to Return Tube 13 REF 1 Return Tube Se...

Page 92: ...64 2 3 3 5 6 7 8 9 27 28 29 29 29 29 9 10 12 11 13 14 16 25 28 27 26 18 19 19 20 21 22 22 23 24 4 4 17 15 1 1 1 1 1 21 AR 522 21 1 Traction Hydraulics Serial No All ...

Page 93: ... 1 Tube Rear RH 4WD Tube 4WD Valve Port A 15 4128325 1 Tube Rear LH 4WD Tube 4WD Valve Port C 4137625 1 Hose Bundle Left Rear Motor Includes drain hose See 24 1 16 4137607 1 Hose 4WD Valve to Wheel Motor 4WD Valve Port D Motor Port B 17 4137608 1 Hose 4WD Valve to Wheel Motor 4WD Valve Port E Motor Port A 18 4128967 1 Adapter 12 6 Reducer 19 339996 2 Adapter 12 16 Straight Fitting 20 REF 1 4WD Val...

Page 94: ...5 REF 3 Lift Cylinder See 29 1 6 4137562 1 Hose Lift Valve to RH Front Cylinder Lift Valve Port 10 Base Port 7 4129018 1 Hose Lift Valve to RH Front Cylinder Lift Valve Port 4 Rod Port 8 4129019 1 Hose Lift Valve to Center Cylinder Lift Valve Port 9 Base Port 9 4129020 1 Hose Lift Valve to Center Cylinder Lift Valve Port 3 Rod Port 10 4129021 1 Hose Lift Valve to LH Front Cylinder Lift Valve Port ...

Page 95: ...Swivel 6 REF 2 Lift Cylinder See 30 1 7 4129023 1 Hose Lift Valve to RH Rear Cylinder Lift Valve Port 8 Base Port 8 4129024 1 Hose Lift Valve to RH Rear Cylinder Lift Valve Port 2 Rod Port 9 4129026 1 Hose Lift Valve to LH Rear Cylinder Lift Valve Port 1 Rod Port 10 4129026 1 Hose Lift Valve to LH Rear Cylinder Lift Valve Port 7 Base Port 11 4129027 1 Hose Lift Valve to Return Tube Lift Valve Port...

Page 96: ...r to Drain Tube Included in hose bundle 4137623 3 4129040 1 Hose RH Front Motor to Drain Tube 4 4129041 1 Hose LH Front Motor to Drain Tube 5 4148857 1 Hose Drain Tube 6 339972 1 Fitting 4 4 Staight 7 340007 1 Fitting 6 4 Straight 8 340059 2 Fitting 6 4 90 9 340119 1 Fitting 6 6 6 Swivel Run Tee 10 340375 2 Fitting 6 6 90 Swivel 11 361689 1 Fitting Straight Barb 12 4113601 1 Tube Drain 339909 5 O ...

Page 97: ...or 2 4137562 1 Hose Front Motors to Drain Tube 3 4129600 1 Hose Rear Motors to Drain Tube 4 4129603 1 Hose Rear Motor to Rear Motor 5 339977 5 Fitting 6 4 Staight 6 REF 1 Tube Drain See 24 1 7 340119 2 Fitting 6 6 6 Swivel Run Tee 8 340143 1 Fitting 6 6 6 Swivel Branch Tee 9 340375 1 Fitting 6 6 90 Swivel 10 REF 5 Deck Motor See 31 1 25 1 Deck Motor Case Drain Serial No All ...

Page 98: ...on Serial Numbers Notes 1 4129028 1 Hose Lift Valve to Steering Valve Lift Valve Port T Steering Valve Aux 2 4129029 1 Hose Gear Pump to Steering Valve Steering Valve IN 3 4129030 1 Hose Steering Valve to Return Tube Steering Valve Out 4 4129031 1 Hose Steering Valve to Cylinder Steering Valve LH Base Port 5 4129032 1 Hose Steering Valve to Cylinder Steering Valve RH Rod Port 6 REF 1 Return Tube 7...

Page 99: ... Retaining 2 403770 2 Screw 5 16 18 x 3 4 Flange Head 3 445795 2 Nut 5 16 18 Spiralock Flange 4 4131862 2 Clamp Two Hose 5 4131864 2 Plate Clamp 6 400196 2 Screw 5 16 18 x 2 Hex Head 7 364016 2 Clamp 1 1 4 Dia Hose 8 445796 2 Nut 3 8 16 Spiralock Flange 9 446136 2 Lockwasher 5 16 Heavy 10 452006 2 Flat Washer 5 16 27 1 Hydraulic Clamps Serial No All ...

Page 100: ...ent Panel D Seat Switch E Oil Float Switch F Glow Plugs G Fuel Solenoid H Charge Filter Switch J Engine Oil Pressure Switch K Temperature Sender L 4WD Valve 4WD Only M Reel Valve 2 3 4 5 7 14 1 Part of 14 18 15 11 8 10 16 10 16 17 6 13 12 9 19 20 AR 522 28 1 Electrical Harness Serial No All ...

Page 101: ...1 7 441668 4 Carriage Bolt 1 4 20 x 1 1 4 8 444708 4 Locknut 1 4 20 Center 9 445796 2 Nut 3 8 16 Spiralock Flange 10 444310 4 Nut 10 24 Hex 11 473142 1 Cable Tie 12 2810213 1 Cable Negative Battery Battery to Muffler Bracket 13 3007777 1 Cable Positive Battery Battery to Starter 14 4128262 1 Body Wire Harness 15 4126082 2 Relay SPDT With Diode REFERENCE K 1 K 2 See 42 1 16 446118 4 Lockwasher 10 1...

Page 102: ... 8 9 30 9 9 9 30 10 10 10 12 12 12 11 11 11 11 11 11 13 14 16 18 18 18 18 18 18 19 20 20 21 22 23 23 29 29 24 27 27 27 28 28 4 4 4 4 4 4 17 17 17 15 25 25 25 26 26 26 1 1 31 32 31 32 AR 522 29 1 Front Lift Arms Serial No All ...

Page 103: ...otted Hex 13 4131849 6 Shoulder Bolt 3 4 x 5 8 11 x 2 1 8 14 444752 6 Locknut 5 8 11 Center 15 452016 6 Flat Washer 5 8 16 310452 6 Flat Washer 17 460068 3 Cotter Pin 1 4 x 2 18 4131963 6 Spacer Cylinder 19 4171884 1 Right Front Lift Arm 20 3010489 2 Bushing 21 471221 1 90 Grease Fitting 22 4171883 1 Left Front Lift Arm 23 3010489 2 Bushing 24 471221 1 90 Grease Fitting 25 4137128 3 Cylinder Lift ...

Page 104: ...76 6 13 15 21 8 8 11 12 10 14 14 22 9 19 18 19 1 17 16 25 4 4 23 24 2 5 3 7 27 27 20 13 15 21 8 8 14 14 22 19 18 26 28 19 1 17 16 25 4 4 23 24 2 3 7 20 AR 522 30 1 Rear Lift Arms Serial No All ...

Page 105: ... 5 8 11 x 2 1 8 12 444752 4 Locknut 5 8 11 Center 13 4125180 2 Rear Deck Pivot 14 4127480 2 Bushing 15 471214 1 Straight Grease Fitting 16 4131965 2 Spacer Cylinder 17 4131964 2 Spacer Cylinder 18 4132846 2 Rear Lift Arm 19 3010489 2 Bushing 20 471221 1 90 Grease Fitting 21 4127556 2 Nut 1 1 4 7 Slotted Hex 22 460076 2 Cotter Pin 1 4 x 3 23 4137128 2 Cylinder Lift 4137138 1 Seal Kit 24 471214 2 St...

Page 106: ...78 2 3 5 6 7 8 9 9 9 10 12 11 31 13 13 14 16 18 19 20 21 22 23 29 24 4 17 17 15 25 26 1 30 27 28 AR 522 31 1 Deck Housing and Caster Wheels Serial No All ...

Page 107: ...Low Lift Blade 11 4173922 2 Caster Wheel 6 1 4 x 3 12 4174960 1 Spacer Wheel 13 4173923 2 Ball Bearing Flange 14 443110 6 Nut 3 8 16 Hex 15 443118 2 Nut 1 2 13 Hex 16 446142 6 Lockwasher 3 8 Heavy 17 452012 4 Flat Washer 1 2 18 453011 6 Flat Washer 3 8 19 557523 1 Key 1 4 Square x 1 20 PJH1054 27 Spacer Cutting Height 21 4163124 1 Chute Rear Discharge 22 4163125 1 Cover Mulching 23 445783 3 Nut 3 ...

Page 108: ...80 2 3 3 5 5 5 5 6 6 7 8 9 10 10 12 12 11 11 13 14 16 16 18 18 19 19 20 20 22 23 30 32 32 30 24 26 27 28 28 29 26 27 28 28 29 31 24 25 30 4 17 21 15 15 1 AR 522 32 1 Deck Frame Serial No All ...

Page 109: ...771 2 Nut 1 2 13 Hex Nylon Insert 12 446152 2 Lockwasher 1 2 13 4163089 1 RH Roller Bracket 14 4163087 1 LH Roller Bracket 15 412017 2 Screw 5 16 18 x 3 4 Square Head 16 316938 2 Roll Pin 3 16 x 1 17 4163121 1 Roller 18 503378 2 Bearing Cup and Cone 19 367029 1 Locknut 3 4 16 Hex Jam 20 3010210 2 Seal 21 4163122 1 Tube Roller 22 4124015 1 Shaft Roller 23 471214 2 Grease Fitting 24 4124129 2 Spacer...

Page 110: ...escription Serial Numbers Notes 1 340603 2 Bracket Brake Mounting 503308 1 Disk Brake R H 2500722 1 Disk Brake L H 2 590259 4 Nut 3 8 24 3 549441 2 V Plate 4 502517 1 Cam Lever 5 503296 2 Stud Plate with Lining 6 549443 4 Spring 7 554579 4 Spacer Brake 8 503295 2 Rib Plate with Lining 9 590260 4 Screw 3 8 24 x 2 1 4 ...

Page 111: ... Qty Description Serial Numbers Notes 1 4175181 2 Vented Logic Element Valve 5003579 1 Seal Kit 2 4175183 1 Relief Valve 5003578 1 Seal Kit 3 4175184 1 Solenoid Valve 5003578 1 Seal Kit 4 4134532 2 Coil Reference K 7 See 42 1 5 4175180 2 Check Valve 5003579 1 Seal Kit 6 4175182 1 Load Shuttle Valve 4134543 1 Seal Kit ...

Page 112: ...ng Kit 4 557624 1 Nut Hex 5 557623 1 Key 6 558064 1 Bearing Housing 7 4134516 1 Drive 8 4134517 1 Geroler 9 557632 1 Drive Valve 10 557631 1 Plate Valve 11 557633 1 Valve 12 557637 1 Balance Ring and Pins 13 557634 1 Seal Inner Face 14 557635 1 Seal Outer Face 15 557636 2 Spring 16 557650 3 Bolt 5 3 4 17 4134522 1 Housing Valve 18 557639 2 Check Plug Assembly 19 557642 2 Spring 20 557640 2 Ball St...

Page 113: ...All Item Part No Qty Description Serial Numbers Notes 1 A 1 Seal Exclusion 2 A 4 Seal 3 I D 3 A 1 Back Up Ring 4 A 1 Shaft Seal 5 4134525 1 Shaft and Bearing Kit 6 554780 1 Key 7 554779 1 Hex Nut 8 A 1 Shaft Face Seal 9 A 1 Inner Face Seal 10 A 1 Outer Face Seal 11 4134526 4 Bolt 4134527 1 Seal Kit Includes Items Marked A ...

Page 114: ...9069 Serial No All Item Part No Qty Description Serial Numbers Notes 1 4134528 1 Check Valve 5003579 1 Seal Kit 2 4134529 1 Solenoid Valve 5003579 1 Seal Kit 3 4136067 1 Solenoid Valve 5003578 4 Seal Kit 4 4134530 1 Coil REFERENCE K 5 See 42 1 5 4142009 1 Coil REFERENCE K 6 See 42 1 ...

Page 115: ...vision 1 1 2 AR 522 38 1 4WD Valve Part Number 4129071 Serial No All Item Part No Qty Description Serial Numbers Notes 1 4134541 2 Check Valve 5003579 1 Seal Kit 2 4134535 1 Pilot Operated Internal Vent Valve 5003579 1 Seal Kit ...

Page 116: ...88 39 38 29 31 32 34 33 37 35 36 6 7 16 17 4 4 18 19 20 21 22 23 24 25 26 27 28 11 1 2 3 30 5 8 11 4 12 13 4 10 15 11 9 14 AR 522 39 1 Steering Valve Part Number 4138567 Serial No All ...

Page 117: ...old 16 N S 1 Drive Link 17 N S 1 Metering Ring 18 A 11 Screw Socket Head 19 C 1 Seal Commutator 20 A 1 Commutator Cover 21 A 1 Commutator Ring 22 A 1 Commutator 23 A 1 Spacer 24 A 1 Rotor 25 A 1 Stator 26 A 1 Drive Plate 27 554855 1 Spacer 28 554856 1 Thrust Bearing 29 C 1 Face Seal 30 N S 1 Ball 9 32 31 554857 1 Seal Spacer 32 N S 1 Upper Cover Plate 33 D 1 Shaft 34 D 1 Retaining Ring 35 D 1 Bush...

Page 118: ...90 22 19 20 2 1 3 4 18 21 6 15 5 22 21 17 23 14 13 13 8 8 9 9 16 10 11 12 7 16 AR 522 40 1 Traction Pump Front Half Part Number 4118252 Serial No All ...

Page 119: ...94 1 Roller Bearing 8 4134595 2 Retaining Ring 9 4134596 2 Ring 10 4134597 1 Variable Swashplate 11 4134606 1 Pin 12 4134607 1 Pin 13 4134608 2 Journal Bearing 14 5003433 1 Shaft Seal 15 NS 1 Front Cover Gasket 16 4134609 1 Pump Shaft 17 4134610 1 Valve Plate 18 4134612 1 Bypass Valve 19 N S 1 Backup Ring 20 N S 1 O Ring 21 5003434 2 Relief Valve 22 4134613 1 O Ring 23 4134614 1 Cylinder Block Kit...

Page 120: ...92 11 5 13 16 10 15 17 12 14 9 8 1 4 3 7 1 2 6 6 10 11 AR 522 41 1 Traction Pump Rear Half Part Number 4118252 Cont Serial No All ...

Page 121: ...d Ring 5 4134617 1 Neutral Return Spring 6 4134618 1 Piston Ring Kit 7 4134619 1 Gerotor 8 NS 1 Suction FIlter Adapter Seal 9 4134620 1 O Ring 10 NS 2 Servo Cover Gasket 11 4134621 2 O Ring 12 4134622 1 Spool Assembly 13 NS 1 O Ring 14 NS 1 Backup Ring 15 4134623 1 Sleeve Assembly 16 NS 1 O Ring 17 NS 1 Backup Ring 5003034 1 Seal Kit Includes all Items marked ...

Page 122: ... 3 L 5 L 4 L 6 L 2 R 3 M 1 B 1 R 2 U 1 U 2 U 3 R 3 L L B S S G G I Og Wh Og Wh Og Wh Og Wh Og Bk Og Wh LB Tn Tn LB Tn LB Tn LB Tn LB Tn Bk Bk Bk Bk Bk Bk Bk Og 2 3 85 85 86 86 30 30 87 87 87A 87A Lb Bk Lb Bk Og Bu Og Bu Og Bu Wh RD B S F Rd Rd Rd Rd Pk Bu Ye Bu Og Ye Rd Rd Rd Rd Pu Wh Bn Ye LB wh P DG Gy Rd Bn Ye A B D B I C L AR 522 42 1 Electrical Schematic Serial No All ...

Page 123: ...tarter Water Temp Key S Key GP Key I F1 F2 U 6 SW 10 SW 8 Bk Tn Bu K 5 1 2 Bk Tn Gn Tn Bu Tn Gn K 6 1 2 Bk Gy Og Gy Og K 7 1 2 A Pu Og Pk Og Pk Og Pk SW 11 Gy Ye Og Pk SW 9 Gy Wh Gy Wh DB Ye Bk Bk Bk Bk DB Ye Gy Ye Bn Rd Bn Wh Og Pu Bn Rd Bn Wh B Og Pk SW 7 A B A B C D E F G H J K L M N R Og Wh Og Bk Og Wh Og Wh Og Bk DB Pu Gn DG P Og Tn Bk Pk Bu Ye Bu Og Ye Rd Rd Rd LB wh Gy Rd Bn Ye 2 9 DB DG Bn...

Page 124: ...ght Included in 4130149 L 6 See 4 1 N S Hydraulic Filter Pressure Light Included in 4130149 L 7 See 4 1 366751 Hydraulic Level Light M1 Not Shown 556988 Starter Motor Included in Engine M2 See 16 1 4132489 Fuel Pump R 1 See 16 1 3006337 Fuel Sender R 2 See 14 1 364501 Temperature Sender R 3 Not Shown 556996 Glow Plugs Included in Engine SW 1 See 19 1 556419 Hydraulic Filter Pressure Switch SW 2 Se...

Page 125: ...3 Fuel Gauge U 3 See 4 1 4129683 Hour Meter U 4 See 4 1 366670 Horn U 5 Not Shown Cruise Control Module Option U 6 See 28 1 4122841 Controller U 7 Not Shown 5000938 Alternator Included in Engine Item Reference Illustration Part Number Description Serial Numbers Notes ...

Page 126: ...nt Control Tow Valve 3000 RPM A B Traction Pump Gear Pump RR Deck Motor Deck Valve LR Deck Motor RF Deck Motor 10 Micron 25 psi Crack Bypass 30 psi Crack Bypass 100 Mesh Screen Return Filter Oil Cooler A B C D E F G 5 47 ci 87ci 87ci 87ci 87ci 87ci LF Deck Motor C Deck Motor AR 522 43 1 Hydraulic Schematic Serial No All ...

Page 127: ...it In Out Aux LT RT 4 13 ci 1740 psi 30 0 ci 30 0 ci Front Wheel Motors Rear Wheel Motors 24 0 ci 24 0 ci Lift Valve A B C D E F G 4WD Valve F A G B H C I D E 040 050 Right Front Cylinder 040 Center Front Cylinder 040 Right Rear Cylinder 040 Left Rear Cylinder 040 AR 522 ...

Page 128: ...g Face Seal Size O Ring Face Seal Size O Ring Boss Dash Size W X Y O Ring Face Seal Size O Ring Face Seal Size W X Y O Ring Face Seal Size O Ring Not Needed O Ring Not Needed O Ring Face Seal Size W X Y O Ring Face Seal Size O Ring Face Seal Size O Ring Face Seal Size W X Y O Ring Face Seal Size O Ring Face Seal Size O Ring Face Seal Size W X Y Z O Ring Face Seal Size O Ring Face Seal Size O Ring ...

Page 129: ...39899 340059 6 4 90 Adapter 339909 339896 340061 6 6 90 Adapter 339909 339897 340070 10 10 90 Adapter 339911 339899 340077 16 16 90 Adapter 339913 339901 340090 24 24 90 Adapter 339915 339903 340119 6 6 6 Swivel Run Tee 339909 339909 340122 12 12 12 Swivel Run Tee 339912 339912 340123 16 16 16 Swivel Run Tee 339913 339913 340143 6 6 6 Swivel Branch Tee 339909 339909 340375 6 6 90 Swivel Adapter 33...

Page 130: ...unce Orange Aerosol 2500789 Twelve 1 Quart Can Orange 546409 Two 1 Gallon Can Orange Lapping Compound 5002488 One 10 Pound Pail of 80 Grit 5002490 One 25 Pound Pail of 80 Grit 5002489 One 10 Pound Pail of 120 Grit 5002491 One 25 Pound Pail of 120 Grit Specialty Compound 365422 5 3 Ounce Tube of Electrical Insulating Gel 5001581 14 Ounce Can of Lubriplate Multi Lube A Biodegradable Hydraulic Fluid ...

Page 131: ...8 340009 63 340026 66 340030 63 340033 65 340039 61 340059 68 340061 66 67 340070 63 65 340077 61 340090 60 340119 68 69 340122 65 340123 61 340143 69 340338 65 340375 68 69 340376 67 340377 65 340486 45 340603 82 340830 31 345666 53 348856 57 351956 37 352726 39 41 353914 45 51 358794 53 360111 45 51 360885 37 361117 59 361439 73 361451 51 361647 51 361648 51 361689 68 361748 59 361831 49 362263 ...

Page 132: ...133609 31 4133808 49 4133818 53 4133820 53 4133821 53 4133840 55 4134468 49 4134484 57 4134516 84 4134517 84 4134522 84 4134525 85 4134526 85 4134527 85 4134528 86 4134529 86 4134530 86 4134532 83 4134535 87 4134541 87 4134543 83 4134575 75 4134583 57 4134584 57 4134585 57 4134586 57 4134587 57 4134588 91 4134589 91 4134590 91 4134591 91 4134592 91 4134594 91 4134595 91 4134596 91 4134597 91 41346...

Page 133: ... 89 5003282 73 5003373 53 5003374 59 5003433 91 5003434 91 5003447 53 5003578 83 86 5003579 83 86 87 5003769 35 502517 82 502924 89 502925 89 503295 82 503296 82 503308 82 503378 81 503398 89 503626 59 521720 31 523126 45 549441 82 549443 82 550863 53 554579 82 554748 59 554752 59 554779 51 85 554780 51 85 554855 89 554856 89 554857 89 555771 62 556419 62 557367 53 557374 53 557523 79 557619 59 55...

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Page 136: ... 14001 registration at all our manufacturing locations A worldwide dealer network and factory trained technicians backed by Jacobsen Parts Xpress provide reliable high quality product support Vybavení od firmy Jacobsen je vyrobeno podle striktních standardů zaručených registrací ISO 9001 a ISO 14001 ve všech našich výrobních závodech Celosvětová síť prodejců a vyškolených techniků podporovaných or...