Jacobsen G-Plex III, Parts And Maintenance Manual

Page 1: ...ts proper use warned of its dangers and should read the entire manual before attempting to set up operate adjust or service the machine Parts and Maintenance Manual RJ 100 032004 24560G BE rev 2 G Ple...

Page 2: ...2004 Ransomes Jacobsen Limited All Rights Reserved...

Page 3: ...NG PERFORMANCE 8 4 9 TORQUES 9 5 LUBRICATIONAND MAINTENANCE 5 1 LUBRICATIONAND MAINTENANCE CHART 10 5 2 ENGINE ACCESS 11 5 3 ENGINE OIL DIESEL 11 5 4 ENGINE OIL FILTER GASOLINE 12 5 5 ENGINE OIL GASOL...

Page 4: ...E r e n a e l C r i A 2 5 3 0 4 8 0 t n e m e l E r e n a e l C r i A l e s e i D 6 0 5 2 4 8 t n e m e l E r e n a e l C e r P r i A e n i l o s a G 2 6 1 0 4 8 t l e B n a F l e s e i D 0 1 0 2 9 8...

Page 5: ...bricator 1 4301 7 008161990 Wheel Tyre 2 Front 4301 8 008170780 Tyre 2 4301 9 008161250 Rim 2 4302 001341110 Wheel Nut 12 It may not be possible to illustrate every item With certain items purchased f...

Page 6: ...observe the Highway Code both on and off the roads Keep alert and aware at all times Watch out for traffic when crossing or near roadways Stop the blades rotating before crossing surfaces other than...

Page 7: ...re not to get hands and feet trapped when rotating cylinders Make sure that other people are not touching any cutting units as rotation of one cylinder can cause the others to rotate To reduce the fir...

Page 8: ...s IMPORTANT Transport speed is for highway use only Never select transport speed on grass areas or uneven or unsurfaced roads or tracks The operating Instructions for the Cutting Units are contained i...

Page 9: ...ck 330mm dia Steering Wheel Groundpressure 1 0 kg cm Brakes Service Positive hydostatic braking Parking 152 mm Caliper Disk Capacities Cooling System 3 8 litres FuelTank 31 litres HydraulicTank 18 2 l...

Page 10: ...mechanism The engine was running and the cutting device was rotating with the machine stationary Standard ISO 5349 1986 Mechanical vibration Guidelines for the measurement and the assessment of human...

Page 11: ...6 8 2 1 2 7 5 2 6 1 6 3 0 4 3 4 6 3 6 9 1 1 4 9 5 1 9 8 1 3 4 8 4 4 1 8 3 5 S D A E R H T C N U n i a i D E D A R G A E D A R G S E D A R G T E D A R G V E D A R G X t f f b l t f f b l t f f b l t f...

Page 12: ...f r e t l i f l e u f k c e h C 7 5 l e s e i D t n e m e l E r e t l i f l e u f e c a l p e R 7 5 e n i l o s a G r e t l i f l e u f e c a l p e R 0 1 5 e n i g n E e n i l o s a G e c n a r a e l...

Page 13: ...d amount 4 Replace filler cap securely NOTICE DONOToverfill Engineoverheatingand damage may result 5 LUBRICATION AND MAINTENANCE 5 2 ENGINEACCESS The rear section of the unit can be raised for better...

Page 14: ...amount 4 Replace filler cap securely NOTICE DONOToverfill Engineoverheatingand damage may result 1 Figure5 5 1 1 Dipstick 1 Figure 5 5 2 1 Oil Filler Port 5 4 ENGINE OIL FILTER GASOLINE Change Engine...

Page 15: ...op up with fresh oil to the level indicated on the dipstick NOTICE DO NOT use a wrench when installing the filter use hand pressure ONLY 5 7 ENGINEFUELFILTER DIESEL Replace fuel filter element a Unscr...

Page 16: ...oid touching the element except when cleaning 4 When dry dust adheres to the element blow compressed air from the inside turning the element Pressure of compressed air must be under 7kgf cm2 100psi 5...

Page 17: ...the paper a new element should be installed Likewise if pinholes of bright light appear in the paper the element should be replaced See Fig 5 9 1 Pre Cleaner To clean the pre cleaner seperate it from...

Page 18: ...lte a Release clamp bands either side of in line filter and remove fuel pipes b Fit new in line filter to fuel pipes and replace clamp bands Fig 5 10 1 A Fuel filter 5 12 HYDRAULICOILFILTER The hydrau...

Page 19: ...ed fill the tank to its proper level The hydraulic fluid reservoir is filled at the factory withbiodegradablehydraulicoil 5 14 BRAKES If desired mineral oil may be used in place of the biodegradablehy...

Page 20: ...NING Battery electrolyte is an acidic solution and should be handled with care If electrolyte is splashed on any part of the body immediately flush the exposed area with liberal amounts of water and o...

Page 21: ...the unit and remove the rear cutting head for service 6 After you have completed your servicing secure the cutting head to the rear arm 7 After you are properly seated in the operator s seat restart...

Page 22: ...NG NOTICE The dimensions in figure 6 1 1 are factory preset and the leveling linkage should not need adjusting After some time the linkage may require some adjusting If it is required only make adjust...

Page 23: ...speed run a time check on how fast the unit travels in a distance of 50 15 24 M Prepare a level surface with enough room to start and end beyond the 50 marks Place a stake in the ground where you wan...

Page 24: ...w speed Determine which direction to adjust the mow speed screw Loosen the locking nut and adjust speed control screw snug up the locking nut and run the time test again repeat as necessary When corre...

Page 25: ...nd hold the bushing on the lockout link angle to the left end of the lockout link slot See Fig 6 3 4 Slide the bellcrank stop screw to the left of the slot located in the foot panel See Fig 6 3 2 maki...

Page 26: ...gs turn the ignition switch to START to operate the fuel pump Allow the starter to run the pump until a steady stream of fuel is coming out of the fuel filter air vent Stop the starter and close the a...

Page 27: ...ine and switch the reel enable switch to the off position Set the reel valve control to the mow position and close the restriction valve all the way clockwise NOTICE To ensure proper reel rotation mak...

Page 28: ...g n E y t p m e k n a t l e u F 1 s e n i l d e e l b d n a l e u f h s e r f h t i w l l i F 1 5 6 e r o f e b t e s t o n s k c o l r e t n I 2 t a e s s r o t a r e p o g n i v a e l g n i v a e l...

Page 29: ...GB 27 JACOBSEN G PLEX III Series DN DP MAINTENANCE AND PARTS MANUAL GB...

Page 30: ...GB 28 GB JACOBSEN G PLEX III Series DN DP MAINTENANCE AND PARTS MANUAL 8 1 HYDRAULICCIRCUIT 8 SCHEMATICS...

Page 31: ...heel Motor 5 ThreeWheelDriveAccessory 6 PowerSteeringValve 7 SteeringCylinder 8 Inlet Filter 9 ReelPump 10 ReelDriveValve 11 Backlap Valve Accessory 12 RearReelMotor 13 Left Reel Motor 14 Right Wheel...

Page 32: ...GB 30 GB JACOBSEN G PLEX III Series DN DP MAINTENANCE AND PARTS MANUAL 8 2 ELECTRICALCIRCUITMAINHARNESS GASOLINE...

Page 33: ...w 7 SCHEMATICS 1 StarterMotor 2 Battery veTerminal 17 Backlap Switch 25 Alternator 27 Starter Solenoid Batt ve Terminal 28 StarterSolenoid 29 Engine Kill 30 Oil Pressure Sender 32 CarburetorSolenoid 3...

Page 34: ...ay 5 HourMeter 6 Volt Meter 48 Oil Pressure Light 49 Diode Array 2 50 Diode Array 1 52 Reel Enable Switch 54 HeadlightSwitch 55 Key Switch 56 InstrumentConnector 1 57 InstrumentConnector 2 58 Instrume...

Page 35: ...I Series DN DP MAINTENANCE AND PARTS MANUAL GB CABLECOLOURCODE R Red G Green O Orange S Grey B Black W White K Pink P Violet Y Yellow U Blue N Brown BG Black Green BO Black Orange NU Brown Blue WG Whi...

Page 36: ...GB 34 GB JACOBSEN G PLEX III Series DN DP MAINTENANCE AND PARTS MANUAL 8 4 ELECTRICALCIRCUITMAINHARNESS DIESEL...

Page 37: ...tarterMotor 17 Backlap Switch 25 Alternator 27 Starter Solenoid Batt ve Terminal 28 StarterSolenoid 29 Glow Plugs 30 Oil Pressure Sender 31 WaterTemperatureSender 32 FuelSolenoid 33 Fuel Pump 36 Headl...

Page 38: ...GB 36 GB JACOBSEN G PLEX III Series DN DP MAINTENANCE AND PARTS MANUAL 8 5 ELECTRICALCIRCUITCONTROLPANEL DIESEL...

Page 39: ...Meter 9 WaterTemperatureGauge 10 WaterTemperatureLamp 11 WaterTemperatureBuzzer 12 Preheat Switch 13 PreheatTimer 14 PreheatLamp 15 ShutDownTimer 48 Oil Pressure Light 49 Diode Array 2 50 Diode Array...

Page 40: ...GB 38 GB JACOBSEN G PLEX III Series DN DP MAINTENANCE AND PARTS MANUAL NOTES...

Page 41: ...39 20 LIFTASSEMBLY FRONTCUTTINGHEADS 41 21 LIFTASSEMBLY REARCUTTINGHEAD 43 22 MOW RAISE SWITCH AND SPEED CONTROL PEDAL 47 23 MOW SPEED CONTROL 49 24 BRAKEPEDAL 51 25 SEAT 53 26 DECALS 55 27 CONTROLPA...

Page 42: ...Parts 2 JACOBSEN G PLEX III Series DN DP MAINTENANCE AND PARTS MANUAL 1 CHASSIS AND COVERS...

Page 43: ...16 800177 Screw T H 5 16 18 x 3 4 16 17 A149604 Rivet pop 1 18 825824 Retainer 1 19 835039 Fastener snap 1 20 4132871 Clamp battery 1 replaces839391 21 840170 07 Box tool step 1 22 840171 07 Cover bo...

Page 44: ...Parts 4 JACOBSEN G PLEX III Series DN DP MAINTENANCE AND PARTS MANUAL 2 POWER ASSY DIESEL...

Page 45: ...20039 Nut 3 8 16 4 12 4124181 Muffler 1 13 450633 Screw 3 14 A682055 Screw M10 1 25 x 30mm 4 15 452692 Screw 4 16 452000326 Washer 3 8 4 17 826218 Mount motor 4 18 4124175 MufflerGuard 1 19 4123646 Mu...

Page 46: ...Parts 6 JACOBSEN G PLEX III Series DN DP MAINTENANCE AND PARTS MANUAL 3 POWER ASSY GASOLINE...

Page 47: ...016 Screw 1 4 20 x 3 4 8 15 450120398 Nut 3 8 20 1 16 450120013 Nut 1 4 20 8 17 452200029 S L Washer 1 4 8 18 450017 Screw M8 x 45 4 19 450376 Nut M5 Staytite 2 20 450379 Nut M10 Staytite 4 21 4561104...

Page 48: ...Parts 8 JACOBSEN G PLEX III Series DN DP MAINTENANCE AND PARTS MANUAL 4 RADIATOR DIESEL...

Page 49: ...tubing 4 14 821893 Trim push on 12 3 6M As Req d 15 830355 Weatherseal 35 1 0 6M As Req d 16 A139924 Nut isolation M8 16 17 835805 Hose overflow 4 1 2M As Req d 18 810149 Bumper rubber 1 19 A912176 Ho...

Page 50: ...Parts 10 JACOBSEN G PLEX III Series DN DP MAINTENANCE AND PARTS MANUAL 5 AIR CLEANER DIESEL...

Page 51: ...L 1 A139322 Nut flangecrownlock5 16 18 2 2 456110359 Screw 5 16 18 x 1 4 3 A192557 Clamp hose wormdrive 3 4 844045 Hose air intake 1 5 840346 Adaptor gauge 1 6 4132265 Hood inlet 1 Replaces840347 4132...

Page 52: ...Parts 12 JACOBSEN G PLEX III Series DN DP MAINTENANCE AND PARTS MANUAL 6 FUEL HYDRAULIC RESERVOIRS SUPPORT FRAME...

Page 53: ...11 450392 Washer M12 2 14 450411 Lockwasher M8 2 15 452390 Bolt M8 x 30 1 16 450061 Screw M12 x 120 2 17 A907947 Knob nut M8 2 18 821893 Trim push on 12 3 7 M AR 20 158122 Tubing polyurethane 1 23 A1...

Page 54: ...Parts 14 JACOBSEN G PLEX III Series DN DP MAINTENANCE AND PARTS MANUAL 7 HYDRAULIC TANK FITTINGS...

Page 55: ...BSEN G PLEX III Series DN DP MAINTENANCE AND PARTS MANUAL 47 843556 Elbow 90 11 16 x 1 2 NPT 1 48 843557 Elbow 90 3 4 x 3 4 NPT 1 49 843558 Elbow 90 1 x 1 NPT 1 50 148231 Fifting 3 16 elbow 1 51 48310...

Page 56: ...Parts 16 JACOBSEN G PLEX III Series DN DP MAINTENANCE AND PARTS MANUAL 8 FUEL SYSTEM DIESEL...

Page 57: ...19004 Screw 10 24 x 1 2 5 7 450191 Screw M8 1 25x20mm 1 8 A192516 Clamp hose As Req d 9 A912175 Hose fuel 5 16 As Req d A912182 Hose Fuel 3 16 1 10 5001182 Filter fuel 1 11 829954 Gasket 1 12 838154 B...

Page 58: ...Parts 18 JACOBSEN G PLEX III Series DN DP MAINTENANCE AND PARTS MANUAL 9 FUEL SYSTEM GASOLINE...

Page 59: ...LEX III Series DN DP MAINTENANCE AND PARTS MANUAL 9 FUEL SYSTEM GASOLINE 1 843267 Tank fuel 1 2 843401 Cap fuel with gauge 1 3 894256 Pickup fuel 1 4 829954 Gasket 1 5 800271 Screw 10 24 x 1 2 5 6 120...

Page 60: ...Parts 20 JACOBSEN G PLEX III Series DN DP MAINTENANCE AND PARTS MANUAL 10 OIL COOLER MOUNTING DIESEL...

Page 61: ...0 Washer 4 6 A109018 Screw 5 16 18 x 1 3 4 4 6 450017 Bolt M8 X 45 4 2001onwards 12 839501 Mounting block oil cooler 4 18 842916 Cooler oil 1 19 523768 Adapter elbow 90 1 20 001925570 Clamp hose 1 21...

Page 62: ...Parts 22 JACOBSEN G PLEX III Series DN DP MAINTENANCE AND PARTS MANUAL 11 OIL COOLER MOUNTING GASOLINE...

Page 63: ...4123563 Angle screen 2 6 2702424 Hose hydraulic 3 4 x 62 1 19mm x 559mm 7 2702425 Hose hydraulic 1 2 x 41 1 13mm x 914mm 8 450011 Lockwasher M8 2 9 450004 Screw M8 x 45 4 10 450191 Screw M8 x 20 2 11...

Page 64: ...Parts 24 JACOBSEN G PLEX III Series DN DP MAINTENANCE AND PARTS MANUAL 12 PUMP CONTROL LINKAGE...

Page 65: ...12 452000326 Washer 3 8 1 15 523253 End control rod 1 16 523409 Knob 1 18 450020249 Nut 5 16 24 left hand thread 1 21 4126343 Stop neutral control arm 1 22 831518 Ball Joint 1 23 831586 Ball Joint 1 2...

Page 66: ...Parts 26 JACOBSEN G PLEX III Series DN DP MAINTENANCE AND PARTS MANUAL 13 HYDRAULIC PUMP AND VALVES DIESEL...

Page 67: ...3 11 W158059 01 Adaptor 450 1 12 839556 Fitting adaptor straight 1 13 839557 Fitting adaptor 90 1 14 158059 03 Fitting adaptor 45 1 15 W158007 03 Adaptor elbow 90 1 16 839820 Adaptor elbow 90 1 17 W1...

Page 68: ...Parts 28 JACOBSEN G PLEX III Series DN DP MAINTENANCE AND PARTS MANUAL 14 HYDRAULIC PUMP AND VALVES GASOLINE...

Page 69: ...ting adaptor straight 1 13 839557 Fitting adaptor 90 1 14 158059 03 Fitting adaptor 45 1 15 4124349 Adaptor elbow 90 2 16 839820 Adaptor elbow 90 1 17 W158007 02 Adaptor elbow 90 1 18 W158006 05 Adapt...

Page 70: ...Parts 30 JACOBSEN G PLEX III Series DN DP MAINTENANCE AND PARTS MANUAL 15 HYDRAULIC LIFT CIRCUIT...

Page 71: ...straight 1 14 A252501 Adaptor elbow 90 4 15 839837 Hose hydr 1 4 i d x 10 1 2 2 6mmi d x267mm 16 A249849 Tee 0 ring 1 17 841522 Disk orifice 2 18 841700 Adaptor elbow 90 1 19 843908 Hose hydraulic 1 4...

Page 72: ...Parts 32 JACOBSEN G PLEX III Series DN DP MAINTENANCE AND PARTS MANUAL 16 HYDRAULIC REEL CIRCUIT...

Page 73: ...1 4 i d x 49 1 6mmi d x1 245M 20 843911 Hose hyd 1 4 i d x 47 1 2 1 6mm i d x 1 21 M 21 843913 Hose hyd 1 4 i d x 76 1 6mm i d x 1 93M 22 843915 Union bhead450 1 23 843921 Hose hyd 1 2 i d x 47 1 2 1...

Page 74: ...Parts 34 JACOBSEN G PLEX III Series DN DP MAINTENANCE AND PARTS MANUAL 17 HYDRAULIC WHEEL DRIVE CIRCUIT...

Page 75: ...elbow 90 1 20 A259008 Adaptor elbow 90 1 21 843914 Hose hydraulic 3 4 i d x 17 1 l9mmi d x432mm 22 843926 Hose hydraulic 1 2 i d x 16 3 4 1 l3mmi d x425mm 23 843927 Hose hydraulic 1 2 i d x 18 1 2 1...

Page 76: ...Parts 36 JACOBSEN G PLEX III Series DN DP MAINTENANCE AND PARTS MANUAL 18 HYDRAULIC POWER STEERING...

Page 77: ...vice As Req d 15 A251510 Fitting adaptor 1 16 A252501 Adaptor elbow 90 2 17 839841 Hose hydraulic 1 4 i d x 70 1 6mm i d x 1 8M 18 839842 Hose hydraulic 1 4 i d x 77 1 6mm i d x 1 96M 19 839846 Fittin...

Page 78: ...Parts 38 JACOBSEN G PLEX III Series DN DP MAINTENANCE AND PARTS MANUAL 19 CONTROL ARM...

Page 79: ...721 Cover steeringunit lower 1 12 MBG6330 Cover steeringunit top 1 13 839860 06 Bracket mountingcover 1 14 892228 Wheel steering 14 356 mm 1 15 892435 06 Handle 1 16 840017 Cover steeringwheel 1 17 41...

Page 80: ...Parts 40 JACOBSEN G PLEX III Series DN DP MAINTENANCE AND PARTS MANUAL 20 LIFT ASSEMBLY FRONT CUTTING HEADS...

Page 81: ...Nut flange lock 5 16 18 6 17 A139910 Nut crownlock 3 8 24 2 18 A139322 Nut 5 16 18 Staytite 2 A139301 Nut flange lock 5 16 18 4 19 842000044 Fitting lubrication 1 4 28 4 A299316 Fitting M6 x 90 Deg 2...

Page 82: ...Parts 42 JACOBSEN G PLEX III Series DN DP MAINTENANCE AND PARTS MANUAL 21 LIFT ASSEMBLY REAR CUTTING HEAD...

Page 83: ...turfguard 1 16 450082 Screw M16 x 140 1 17 548168 Washer 5 8 ID 1 1 4 OD 5 18 548173 Washer 1 ID 13 4 OD 2 19 A139301 Nut flangelock 5 16 18 6 20 800071 Bolt carriage 3 8 UNC x 1 1 21 450120267 Nut ce...

Page 84: ...Parts 44 JACOBSEN G PLEX III Series DN DP MAINTENANCE AND PARTS MANUAL 21 LIFT ASSEMBLY REAR CUTTING HEAD...

Page 85: ...43 894140 06 Arm Swing 1 43 4141108 Arm Swing minus handle 1 44 894141 06 Link arm 1 45 894164 06 Arm Pivot 1 45 4140646 Arm pivot c w handle 1 46 897174 Frame assembly head 1 47 800864 Screw hex sock...

Page 86: ...Parts 46 JACOBSEN G PLEX III Series DN DP MAINTENANCE AND PARTS MANUAL 22 MOW RAISE SWITCH AND SPEED CONTROL PEDAL...

Page 87: ...450376 Nut M5 Nyloc 2 10 840003 Tread controlpedal 1 17 452200134 Lockwasher 3 8 3 18 456110024 Screw 1 4 20 x 1 2 19 451110134 Screw 3 8 16 x 11 2 1 20 452200029 Lockwasher 1 4 2 21 450020037 Nut 1 4...

Page 88: ...Parts 48 JACOBSEN G PLEX III Series DN DP MAINTENANCE AND PARTS MANUAL 23 MOW SPEED CONTROL...

Page 89: ...56110448 Screw 3 8 16 x 11 4 1 4 450324 Nut 2 5 515268 Bushing 1 6 523221 Spacer 1 7 548159 Washer 5 16 x1 1 4 2 8 A299306 Fitting lube 1 9 A119003 Screw flangelock 5 16 18 x 3 4 1 10 A139301 Nut 5 16...

Page 90: ...Parts 50 JACOBSEN G PLEX III Series DN DP MAINTENANCE AND PARTS MANUAL 24 BRAKE PEDAL...

Page 91: ...ch 1 23 MBG5293 PawI lock 1 24 842598 Spring extension 1 25 843160 Hub wheel disc 2 26 843252 Rod threaded5 16 24 2 27 4126019 Pedal brake 1 28 894166 06 Shaft brakearm 1 29 2188147 Brake complete LEF...

Page 92: ...Parts 52 JACOBSEN G PLEX III Series DN DP MAINTENANCE AND PARTS MANUAL 25 SEAT...

Page 93: ...Bumper rubber 2 4 523356 Adjuster seat wihandle left 1 5 523357 Adjuster seat right 1 6 A119003 Screw flanglok 5 16 18 x 3 4 4 7 A139322 Nut crowniock flange 5 16 18 6 8 456110359 Screw flange 5 16 1...

Page 94: ...Parts 54 JACOBSEN G PLEX III Series DN DP MAINTENANCE AND PARTS MANUAL 26 DECALS...

Page 95: ...r 1 10 A903491 Decal Instruction 1 11 A903492 Decal Hot 1 13 838363 Decal Throttle 1 14 838367 Decal Parking Brake P 1 15 840748 Decal Remove Ignition Key 1 16 4123912 Decal G Plex III with Swoosh 1 1...

Page 96: ...Parts 56 JACOBSEN G PLEX III Series DN DP MAINTENANCE AND PARTS MANUAL 27 CONTROL PANEL AND ELECTRICAL COMPONENTS DIESEL...

Page 97: ...Terminal 1 27 A843612 07 Housing instrument 1 28 4123645 Bracket instrument 1 29 A829599 ReelEnable 1 30 4124217 Panel instrument DIESEL 1 31 A844294 Gasket instrument panel 1 36 4124765 Wire black gr...

Page 98: ...Parts 58 JACOBSEN G PLEX III Series DN DP MAINTENANCE AND PARTS MANUAL 28 CONTROL PANEL AND ELECTRICAL COMPONENTS GASOLINE...

Page 99: ...9546 Main Dip Beam Switch 1 BRITAX511 024 A829566 LensInsert 1 USEDITEM25 29 26 841895 Cover BatteryTerminal 1 27 843612 07 Housing instrument 1 28 4123645 Bracket instrument 1 29 A829599 ReelEnable 1...

Page 100: ...Parts 60 JACOBSEN G PLEX III Series DN DP MAINTENANCE AND PARTS MANUAL 29 ELECTRICAL COMPONENTS DIESEL...

Page 101: ...ignition 1 11 837298 Spacer 2 12 A828909 Sender 1 13 A824985 Timer lamp 1 2VDC 1 14 A829599 ReelEnable 1 BRITAX511 107 A829546 Dip Beam Switch 1 BRITAX511 024 A829566 Lens Insert Red 2 Used with Item...

Page 102: ...Parts 62 JACOBSEN G PLEX III Series DN DP MAINTENANCE AND PARTS MANUAL 30 ELECTRICAL COMPONENTS GASOLINE...

Page 103: ...9 A824473 Relay 30 amp 3 10 A828912 Switch ignition 1 11 837298 Spacer 2 12 4124161 StarterSolenoid 1 13 A824985 Timer lamp 1 2VDC 1 14 A829599 ReelEnable 1 BRITAX511 107 A829546 Dip Beam Switch 1 BR...

Page 104: ...Parts 64 JACOBSEN G PLEX III Series DN DP MAINTENANCE AND PARTS MANUAL 31 WHEELS AND REAR HUB...

Page 105: ...r 5 8 2 4 450020354 Nut jam 3 4 16 1 5 889859 Bearing Assy 2 6 452101293 Washer 5 8 4 8 836621 Seal oil 2 9 836719 Nut bearing adj 1 10 889843 AxIe 1 11 892171 07 Hub 1 13 809268 Ring bearing backing...

Page 106: ...Parts 66 JACOBSEN G PLEX III Series DN DP MAINTENANCE AND PARTS MANUAL 32 MOTOR MOUNTING 1 2 3 4 5 6 7...

Page 107: ...eries DN DP MAINTENANCE AND PARTS MANUAL 32 MOTOR MOUNTING 894991 Reel Motor Adaptor Kit 1 1 103867 Flat Washer 5 16 2 2 306325 Lockwasher 5 16 2 3 306501 Screw 5 16 18 x 1 1 2 2 4 337370 Coupling Dri...

Page 108: ...Parts 68 JACOBSEN G PLEX III Series DN DP MAINTENANCE AND PARTS MANUAL 33 CUTTING HEAD...

Page 109: ...1 7 Blade 503477 Bedknife HighProfile 1 9 11 Blade 503478 Bedknife LowProfile 1 9 11 Blade 503479 Bedknife Tournament 1 9 11 Blade 16 3009138 Screw 1 4 20 x 1 2 Flat Head 13 17 315298 Bolt 7 16 x 3 4...

Page 110: ...Parts 70 JACOBSEN G PLEX III Series DN DP MAINTENANCE AND PARTS MANUAL 34 REAR ROLLERS...

Page 111: ...ew 1 4 20 x 3 4 2 11 443102 Nut 1 4 20 Hex 4 12 453023 Washer 1 4 2 13 343616 Stud 2 14 352737 Screw 1 4 20 x 7 8 Square Head 2 15 3008438 Roller Bracket Right Side 1 16 3008439 Roller Bracket Left Si...

Page 112: ...Parts 72 JACOBSEN G PLEX III Series DN DP MAINTENANCE AND PARTS MANUAL 35 VERTICUT HEAD...

Page 113: ...2 8 16 445795 Nut 5 16 18 spiralock flange 2 17 446136 Lockwasher 5 16 8 18 443106 Nut 5 16 18 8 19 1000480 Housing bearing 1 2000060 Housing 1 20 500534 Bearing cup and cone 1 21 336962 Seal grease 1...

Page 114: ...Parts 74 JACOBSEN G PLEX III Series DN DP MAINTENANCE AND PARTS MANUAL 36 REAR ROLLER SCRAPER VERTICUT...

Page 115: ...kwasher 1 4 4 16 404018 Screw truss head 1 4 20 x 3 4 2 17 443102 Nut 1 4 20 4 18 453023 Washer 1 4 2 19 343616 Stud 2 20 162917 Roller front 1 21 Tube roller 1 NotServiced 22 305114 Shaft 1 23 461359...

Page 116: ...Parts 76 JACOBSEN G PLEX III Series DN DP MAINTENANCE AND PARTS MANUAL 37 ACCESORY ROTARY REAR BRUSH 068643...

Page 117: ...17 415509 Screw set 1 4 20 x 1 4 2 18 338758 Pulley reel shaft 1 19 400188 Screw 5 16 18 x 1 1 20 443106 Nut 5 16 18 2 21 400298 Screw 3 8 24 x 1 1 22 365295 Spacer 27 32 long 1 Use with 5 8 dia reel...

Page 118: ...Parts 78 JACOBSEN G PLEX III Series DN DP MAINTENANCE AND PARTS MANUAL FRONTROLL REARROLL 38 FRONT REAR ROLLS...

Page 119: ...068614 GroovedRoll Aluminium 1 1 3000012 Shaft rear roller 1 2 3000013 Roller grooved steel 1 2 3000394 Roller grooved aluminum 1 3 503378 Bearing ball cup and cone 2 4 367029 Locknut 3 4 16 UNF 2 5...

Page 120: ...Parts 80 JACOBSEN G PLEX III Series DN DP MAINTENANCE AND PARTS MANUAL 39 FRONT ROLL 2 SMOOTH SCRAPER...

Page 121: ...eries DN DP MAINTENANCE AND PARTS MANUAL 39 FRONT ROLL 2 SMOOTH SCRAPER 162917 Front roller assembly complete 1 1 131426 Roller smooth steel 1 2 102030 Shaft front roller assembly 1 3 461359 Pin roll...

Page 122: ...Parts 82 JACOBSEN G PLEX III Series DN DP MAINTENANCE AND PARTS MANUAL 40 TURF GROOMER...

Page 123: ...446136 Lockwasher 5 16 4 14 443106 Nut 5 16 18 2 15 365246 Bolt 3 8 16 nyloc shoulder 2 16 365341 Washer special 2 17 434031 Screw 1 4 20 x 3 4 socket head 2 18 365240 Decal turfgroomer 1 19 365343 G...

Page 124: ...Parts 84 JACOBSEN G PLEX III Series DN DP MAINTENANCE AND PARTS MANUAL 41 TURF GROOMER DRIVE ASSENBLY...

Page 125: ...head 2 11 434011 Screw 1 4 20 x 5 8 socket head 1 12 365247 End rod 1 13 446136 Lockwasher 5 16 1 14 434032 Screw 5 16 18 x 1 3 4 socket head 1 15 365270 Bolt micro adjusting 1 16 3003969 Pin pivot 1...

Page 126: ...Parts 86 JACOBSEN G PLEX III Series DN DP MAINTENANCE AND PARTS MANUAL 42 TURF GROOMER DRIVEN ASSENBLY...

Page 127: ...adjusting pivot 1 8 447212 Lockwasher 2 9 2000088 Block pivot 1 10 365247 Rodend 1 11 434032 Bolt 5 16 18 x 1 3 4 socket head 1 12 365270 Bolt micro adjusting 1 13 465006 Ball 5 16 dia steel 1 14 365...

Page 128: ...Parts 88 JACOBSEN G PLEX III Series DN DP MAINTENANCE AND PARTS MANUAL 43 TURF GROOMER BLADE ASSENBLY...

Page 129: ...Housing drivebearing 1 12 241807 Housing bearing 1 13 365229 Bearing ball 1 14 458461 Snap ring 2 15 336962 Seal grease 1 16 367163 Spacer 7 8 x 7 8 1 17 365227 Pulley 16groove 1 18 345556 Key 1 8 x...

Page 130: ...Parts 90 JACOBSEN G PLEX III Series DN DP MAINTENANCE AND PARTS MANUAL 44 TURF GROOMER ROLLER ASSENBLY...

Page 131: ...R ASSENBLY 1 390899 Tube roller 1 4 spacing 1 Product No 067871 1 390900 Tube roller 1 2 spacing 1 Product No 067873 2 365330 Bearing ball 2 3 338772 Shaft roller 2 4 338773 Seal grease 2 5 458113 Sna...

Page 132: ...Parts 92 JACOBSEN G PLEX III Series DN DP MAINTENANCE AND PARTS MANUAL 45 TURF GROOMER QUICK HEIGHT ADJUSTER...

Page 133: ...DP MAINTENANCE AND PARTS MANUAL 45 TURF GROOMER QUICK HEIGHT ADJUSTER 1 422502 Screw set 1 4 20 x 1 4 1 2 365265 Link adjusting 1 163761 Knob assembly 1 3 365271 Bolt 1 4 365268 Spring 1 5 365267 Plun...

Page 134: ...Parts 94 JACOBSEN G PLEX III Series DN DP MAINTENANCE AND PARTS MANUAL 46 GRASS CATCHER...

Page 135: ...CRIPTION QTY REMARKS PARTNO JACOBSEN G PLEX III Series DN DP MAINTENANCE AND PARTS MANUAL GRASSCATCHER 1 302600 Screw 318 16 x1 1 2 2 2 800619 Nut 3 8 16 nylon insert 2 3 822474 Spacer 2 4 839072 Catc...

Page 136: ...l drive 29 29 241807 Housing bearing 89 12 241808 Housing bearing 89 4 241817 Knob clutch 83 28 2701710 Motor reel drive 33 38 2701711 Pump hydraulic 27 24 2701711 Pump hydraulic 29 24 2701736 Engine...

Page 137: ...etaining 85 28 365345 Ring nylos 91 10 365409 Spacer roller 83 21 367161 Spacer 1 x 3 4 89 24 367162 Eccentric belt adjusting 85 4 367163 Spacer 7 8 x 7 8 89 16 367164 Spacer 7 8 x 1 13 16 89 8 367164...

Page 138: ...9954 Gasket 19 4 830355 Weatherseal 35 1 0 6M As 9 15 831518 Ball Joint 25 22 831518 Ball Joint 47 27 831586 Ball Joint 25 23 831877 Bushing 37 11 832499 Bearing ball 1 ID 2 OD 43 27 833038 Fuse 30 am...

Page 139: ...aulic 1 4 ID x 10 5 8 31 19 843909 Hose hyd 1 4 i d x 40 1 2 33 18 843910 Hose hyd 1 4 i d x 49 33 19 843911 Hose hyd 1 4 i d x 47 1 2 33 20 843912 Hose hydraulic 3 8 i d x 22 37 23 843913 Hose hyd 1...

Page 140: ...33 12 A249849 Tee 0 ring 31 16 A251500 Adapter straight 33 4 A251510 Fitting adaptor 37 15 A252501 Adaptor elbow 90 31 14 A252501 Adaptor elbow 90 37 16 A253501 Adaptor elbow 45 35 18 A253507 Adaptor...

Page 141: ...25 35 MBG6471 Panel foot CENTER 3 26 MBG6472 Panel floor CENTER 3 28 MBG6994 Bushing 47 28 W148270 Sender watertemperature 5 24 W158006 01 Adaptor straight 31 13 W158006 01 Adaptor straight 37 13 W158...

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Page 144: ...our manufacturing locations A worldwide dealer network and factory trained technicians backed by Ransomes Jacobsen Parts Xpress provide reliable high quality product support Ransomes Jacobsen Limited...