Jacobsen Groom Master II 88009, Maintenance Manual

Page 1: ...Parts Maintenance Manual 19 17 18 13 6 5 9 15 16 7 8 10 4 3 11 1 INCLUDES ITEMS 3 16 Groom Master II Sand Trap Rake 88008 Kubota D662 E 3WD 88009 Briggs Stratton Vanguard 3WD 4130278 Rev B...

Page 2: ...the Safety and Operation Manual to service the machine The Safety and Operation Manual must be kept in the pouch on the back of the seat at all times for reference by the operator Table of Contents 1...

Page 3: ...Item 2 4 N S 1 Seal Kit Non serviced part included with Item 2 5 901234 6 1 Screw 1 4 20 x 2 Hex Head Indicates part 901234 painted Orange 5 901234 2 1 Screw 1 4 20 x 2 Hex Head Indicates part 901234...

Page 4: ...tanders and pets a safe distance away 11 Never operate equipment that is not in perfect working order or is without decals guards shields discharge deflectors or other protective devices securely fast...

Page 5: ...uld always be performed by a qualified technician If additional information or service is needed contact your Authorized Jacobsen Dealer who is kept informed of the latest methods to service this equi...

Page 6: ...tane Capacity 4 5 U S Gal 17 liters Governor Flyweight Mechanical Lubrication Capacity 3 5 pints 1 4 liters Type SAE 30W API Classification SF SG SH Air Filter Replaceable Dual Element Alternator 16 a...

Page 7: ...ke 73 5 1867 Turning Radius Center of Front Tire 52 1321 Turning Radius Inside Rear Tire 6 152 Weights Lbs kg Working Weight With Rake Less Operator 88008 1017 461 3 88009 984 446 3 2 5 ACCESSORIES SU...

Page 8: ...achieved Tighten hardware A Figure 3A 3 3 NEUTRAL SWITCH ________________________________________________________ 1 Place traction pedal in neutral position engage parking brake 2 Adjust switch C and...

Page 9: ...se direction remove hardware E and turn rod ends F counter clockwise Lengthen rod as required Figure 3C 3 5 NEUTRAL ADJUSTMENT DIESEL UNITS _____________________________________ 1 Allow engine and hyd...

Page 10: ...ff the ground 2 Back off nut G 3 With the brake pedal all the way up disengaged turn in adjusting nut H and spin wheels slowly by hand until you feel brakes engage and wheels begin to bind 4 Back off...

Page 11: ...s Nm 95 10 7 150 17 0 5 16 18 in lbs Nm 200 22 6 270 30 5 5 16 24 in lbs Nm 240 27 1 300 33 9 3 8 16 ft lbs Nm 30 40 7 40 54 2 3 8 24 ft lbs Nm 35 47 5 45 61 0 7 16 14 ft lbs Nm 50 67 8 65 88 1 7 16 2...

Page 12: ...new engine can make a considerable difference to the performance and life of the engine Note The tractor is designed to operate and cut most efficiently at the preset governor setting Do not change t...

Page 13: ...age consists of a heavy duty filter equipped with a filter indicator to alert the operator when a filter change is required The second stage mounted to the engine includes a pleated paper element and...

Page 14: ...0 hours Replace fuel lines and clamps at the first sign of damage Diesel Engine Use clean fresh 2 Diesel fuel Minimum Cetane rating 45 Refer to Engine Manual for additional information Gas Engine Use...

Page 15: ...ect the BLACK jumper cable from the negative terminal on the good battery to the frame of the tractor with the discharged battery After cables have been connected start the engine on the vehicle with...

Page 16: ...to overheat and also lead to hose failure 4 12 HYDRAULIC OIL __________________________________________________________ Refer to Section 5 for specific maintenance intervals Drain and replace the hyd...

Page 17: ...not wash or pressure spray around electrical connections and components 4 15 MUFFLER AND EXHAUST___________________________________________________ To protect from carbon monoxide poisoning inspect t...

Page 18: ...ximum paint protection 4 19 RADIATOR DIESEL ENGINES ______________________________________________ Check coolant level daily Radiator should be full and recovery bottle should be up to the cold mark D...

Page 19: ...ug and refill with fresh oil Let engine cool before storing 2 After engine has cooled check coolant level Radiator should be full and recovery bottle should be up to the cold mark 3 Clean exterior of...

Page 20: ...r filter 3 Injectors fuel pump 3 Consult engine manual 4 Engine problem 4 Consult engine manual Engine stops 1 Fuel tank empty 1 Fill with fresh fuel and bleed fuel lines 2 Interlocks not set before l...

Page 21: ...ith NLGI Grade 2 Service Class LB II Engine Oil See Section 4 3 III Use Jacobsen hydraulic fluid Capacity 5 gallons 19 Liters Order Part No 5003103 for 5 gal 19 liter pail Order Part No 5003102 for 55...

Page 22: ...7 NOTES 22 7 NOTES...

Page 23: ...plash Shield 46 13 1 Steering Fork 47 14 1 Power Steering 48 15 1 Engine Gas 50 16 1 Guard Assembly 52 17 1 Gas Engine Exhaust 53 18 1 Air Cleaner 54 19 1 Diesel Engine Controls 55 20 1 Engine Diesel...

Page 24: ...ual for more information WARNING 21 OPERATINGIN STRUCTIONS SPECIFICATIONS TO START TOD RIVE TRANSPORT TO RAKE READM ANUAL BEFOREOP ERATING MANUALS AVAILABLE FROM JACOBSEN TEXTRON CH ARLOTTE NC 1 Retur...

Page 25: ...Antes de limpiar ajustar o reparar este equipo apagar todos los mandos aplicar el freno de estacionamiento y apagar el motor 4 Mantener las manos los pies y la ropa alejedos de las piezas en movimien...

Page 26: ...26 6 5 8 8 9 9 10 1011 11 11 11 11 11 12 12 7 7 1 3 2 4 15 16 14 14 17 17 13 6 USED ON GAS VERSION ONLY GROOM MASTER SAND TRAP RAKE 2 1 Rear Cover Serial No All...

Page 27: ...6 4119745 1 Panel Right Side Body Diesel 6 4129504 1 Panel Right Side Body Gas 7 306414 4 Screw 3 8 16 x 1 Hex Head 8 306981 4 Flat Washer 3 8 9 445796 4 Nut 3 8 16 Spiralock Flange 10 548458 2 Clevis...

Page 28: ...28 7 4 3 5 6 1 2 GROOM MASTER SAND TRAP RAKE 3 1 Front Cover Serial No All...

Page 29: ...Qty Description Serial Numbers Notes 1 4124562 1 Front Hood Assembly Includes decals 2 522516 5 Mount Isolation 3 800017 2 Screw 1 4 20 X 1 YS PR G2 4 821427 2 Washer Sealing 1 4 5 800017 3 Screw 1 4...

Page 30: ...30 1 3 3 2 2 4 6 5 10 7 7 8 8 11 12 13 14 15 16 17 9 GROOM MASTER SAND TRAP RAKE 4 1 Left Right Hood Assembly Serial No All...

Page 31: ...1 4 20 X 3 4 Truss Head 6 821427 5 Washer Sealing 1 4 7 306450 3 Screw 5 16 18 X3 4 Hex Head 8 445795 3 Nut 5 15 18 Spiralock Flange 9 453009 2 Flat Washer 5 16 10 4118053 1 Reservoir Hydraulic 11 829...

Page 32: ...32 7 4 2 6 12 10 5 8 13 1 9 3 11 14 14 15 17 16 GROOM MASTER SAND TRAP RAKE 5 1 Seat Assembly Serial No All...

Page 33: ...X 1 1 2 Socket Head 5 445795 4 Nut 5 16 18 Spiralock Flange 6 523356 1 Adjuster Latching 7 523357 1 Adjuster Slave 8 547606 1 Seat Assembly 9 548154 2 Flat Washer 31 75 08 YS 10 452006 4 Flat Washer...

Page 34: ...34 1 3 2 4 6 5 7 8 11 10 9 GROOM MASTER SAND TRAP RAKE 6 1 Control Panel Assembly Serial No All...

Page 35: ...on Switch REFERENCE SW 1 See 31 1 3 4129260 1 Controller Box GM 2 REFERENCE U 3 See 31 1 4 4129683 1 Hourmeter REFERENCE U 2 See 31 1 5 4130132 1 Switch Light REFERENCE SW 2 See 31 1 6 4130952 1 Panel...

Page 36: ...ed 180 degrees for clarity View rotated 180 degrees for clarity 8 7 6 6 7 8 4 REF 15 REF 16 REF GAS ONLY 16 21 19 22 23 24 27 27 27 26 20 26 25 20 27 28 14 17 18 17 29 30 31 31 33 34 37 38 39 35 35 36...

Page 37: ...ly Control Diesel Only 16 891494 1 Bellcrank Assembly Control Gas Only 17 306562 2 Nut 3 8 16 Hex Flange 18 446140 1 Lockwasher 3 8 19 4128924 2 Clamp Cover Retaining 20 453009 3 Washer Flat 5 16 21 4...

Page 38: ...38 5 10 7 2 13 11 12 15 2 3 4 1 16 8 14 9 6 BATTERY BOX VALVE ASSEMBLY ROTATED 180 DEGREES FOR CLARITY 18 19 17 20 21 22 23 GROOM MASTER SAND TRAP RAKE 8 1 Battery Box Valve Assembly Serial No All...

Page 39: ...anel Assembly Battery Box 10 4126535 1 Bracket Assembly Right Hand Hood 11 404018 2 Screw 1 4 20 X 3 4 Truss Head 12 827821 1 Knob 13 832116 1 Bracket Throttle Stop 14 445794 1 Nut 1 4 20 Spiralock Fl...

Page 40: ...12 15 11 14 9 5 17 7 3 6 10 8 4 16 18 16 16 16 1 8 19 16 18 To Bellcrank Control Arm To Pump Control Arm 1 2 2 2 6 USED ON DIESEL ONLY 16 2 GROOM MASTER SAND TRAP RAKE 9 1 Bellcrank Assembly Serial N...

Page 41: ...2 End 5 16 24 LH Control Arm Left Hand Thread 9 4136168 2 Arm Control Spring Retainer Gas Units 9 827320 2 Arm Control Spring Retainer Diesel Units 10 400200 1 Screw 5 16 18 X 2 1 2 Hex Head Gas Unit...

Page 42: ...15 20 3 2 20 1 9 19 23 16 27 22 13 17 14 13 12 10 23 7 6 5 21 23 8 23 4 11 25 26 23 19 28 24 30 29 25 42 30 33 35 36 37 38 39 40 34 41 15 Ref 31 32 GROOM MASTER SAND TRAP RAKE 10 1 Brake Assembly Seri...

Page 43: ...qualizer 17 4124450 1 Shaft Turn Assist 18 441602 4 Bolt 5 16 18 X 3 4 Carriage 19 443108 4 Nut 5 16 24 Hex 20 444718 2 Locknut 5 16 18 Center 21 444754 2 Locknut 5 16 24 Center 22 445781 4 Nut 5 16 1...

Page 44: ...44 2 7 8 9 8 9 10 12 13 15 16 10 11 1 10 15 16 14 6 3 4 5 6 18 17 18 21 20 24 19 25 23 GAS VERSION 22 22 26 15 16 26 27 28 29 30 31 33 32 GROOM MASTER SAND TRAP RAKE 11 1 Frame Serial No All...

Page 45: ...12 353914 8 Bolt Wheel 13 400416 4 Screw 1 2 13 x 2 1 2 Hex Head 14 400428 4 Screw 1 2 13 x 2 3 4 Hex Head 15 446154 8 Lockwasher 1 2 16 443118 8 Nut 1 2 13 17 4138512 1 Cylinder Steering 4137139 1 S...

Page 46: ...otes 1 838205 1 Panel Splash Shield 2 800169 12 Nut 1 4 20 Speed Nut 3 306834 2 Screw 3 8 16 X 3 4 Hex Head 4 306981 2 Flat Washer 5 445796 2 Nut 3 8 16 Spiralock Flange 6 4130598 1 Cover Splash Shiel...

Page 47: ...400416 4 Screw 1 2 13 x 2 1 2 Hex Head 6 446154 4 Lockwasher 1 2 7 443118 4 Nut 1 2 13 8 837737 1 Clamp Hose 9 837736 1 Plate Clamp Cover 10 400196 1 Screw 5 16 18 x 2 Hex Head 11 N S 2 Wheel and Tire...

Page 48: ...48 6 6 14 11 3 17 Ref 10 4 6 VIEW ROTATED 90 DEGREES FOR CLARITY 17 11 16 12 18 7 14 15 2 1 1 8 13 9 5 17 21 20 19 GROOM MASTER SAND TRAP RAKE 14 1 Power Steering Serial No All...

Page 49: ...t 5 16 18 Center 7 444754 4 Locknut 5 16 24 Center 8 444849 2 Locknut 3 4 10 Center Jam 9 446142 2 Lockwasher 3 8 Heavy 10 5002918 1 Actuator Tilt Steering Assembly 11 2811364 1 Wheel Assmebly Steerin...

Page 50: ...50 15 3 12 5 8 10 12 38 10 11 1 4 9 36 30 29 13 11 10 14 19 28 35 34 2 9 4 5 31 7 3 1 4 9 18 6 16 37 28 32 33 40 22 21 21 27 4 26 23 24 25 17 GROOM MASTER SAND TRAP RAKE 15 1 Engine Gas Serial No All...

Page 51: ...uff 3 16 X 5 8 Supplied w Pump 19 548942 1 Pulley Idler 3 1 4 83mm 20 400408 2 Screw 1 2 13 X 1 1 2 Hex Head 21 446152 2 Lockwasher 1 2 22 443118 2 Nut 1 2 13 Hex 23 890995 1 Arm Assembly Pump Control...

Page 52: ...38368 1 Decal Belt Idler 3 838488 1 Decal Warning 4 838314 1 Latch Idler Arm 5 817119 1 Spring Extension 6 400108 2 Screw 1 4 20 X 3 4 Hex Head 7 453023 2 Flat Washer 1 4 8 452004 4 Flat Washer 1 4 9...

Page 53: ...4 1 Muffler Assembly 4 400184 4 Screw 5 16 18 X 3 4 Hex Head 5 453009 4 Flat Washer 5 16 6 446134 4 Lockwasher 5 16 7 443106 4 Nut 5 16 18 Hex 8 400258 2 Screw 3 8 16 X 3 4 Hex Head 9 446140 2 Lockwas...

Page 54: ...g 3 4133053 1 Bracket Mounting Air Filter Gas Units Only 4 4118108 1 Hose Air Intake 5 825358 2 Clamp Worm Drive 2 75 Dia 6 400188 2 Screw 5 16 18 X 1 Hex Head 7 452006 2 Flat Washer 5 16 8 445795 4 N...

Page 55: ...62539 1 Nut M8 X 1 1 4 Hex 5 363586 2 Screw M8 1 1 4 X 20mm Hex 6 367191 1 Rod Threaded 7 400108 2 Screw 1 4 20 X 3 4 Hex Head 8 443104 3 Nut 1 4 28 Hex 9 445794 2 Nut 1 4 20 Spiralock Flange 10 44613...

Page 56: ...9 28 25 30 13 20 10 34 40 1 11 4 23 27 26 38 16 17 22 31 32 33 24 9 3 6 37 5 18 14 35 21 39 36 View Rotated 180 For Clarity 15 8 2 6 6 4 4 12 A A GROOM MASTER SAND TRAP RAKE 20 1 Engine Diesel Serial...

Page 57: ...6884 8 Bolt M10 1 25 X 20 Hex 18 403769 2 Screw 1 4 20 X 5 8 Hex Head 19 400184 2 Screw 5 16 18 X 3 4 Hex Head 20 453009 2 Flat Washer 5 16 21 400194 2 Screw 5 16 18 X 1 3 4 Hex Head 22 400216 1 Screw...

Page 58: ...14 18 14 12 11 22 23 20 19 21 Radiator Shipped with Engine 1 16 15 2 3 4 1Ref 6 9 5 10 8 7 6 View Rotated 180 For Clarity 13 17 GROOM MASTER SAND TRAP RAKE 21 1 Radiator Diesel Serial No 88008 1601 18...

Page 59: ...ange 7 553926 1 Tank Reserve 8 400182 2 Screw 5 16 18 X5 8 Hex Head 9 444718 2 Locknut 5 16 18 Center 10 5001980 1 Bracket Tank Assembly 11 4125019 1 Shroud Fan 12 450377 4 Nut M6 1 00 Hex Nylock 13 5...

Page 60: ...60 14 14 18 3 3 4 17 2 2 1 1Ref 6 9 5 10 8 7 6 View Rotated 180 For Clarity 11 12 13 15 16 GROOM MASTER SAND TRAP RAKE 21 2 Radiator Diesel Serial No 88008 1885 and Up...

Page 61: ...106 1 Shield Assembly Fan Belt 6 403770 4 Screw 5 16 18 X 3 4 Hex Flange 7 553926 1 Tank Reserve 8 400182 2 Screw 5 16 18 X5 8 Hex Head 9 444718 2 Locknut 5 16 18 Center 10 5001980 1 Bracket Tank Asse...

Page 62: ...62 1 9 10 15 3 4 14 13 12 11 6 7 3 8 2 5 16 GROOM MASTER SAND TRAP RAKE 22 1 Fuel Tank Serial No All...

Page 63: ...R Hose Fuel 31 I D 5 838001 2 Strap Fuel Tank Support 6 838049 1 Cap Fuel Tank w gauge 7 830979 1 Cap Fuel Tank 8 891270 1 Tank Fuel 9 446116 5 Lockwasher 10 10 800021 5 Screw 10 32 X 1 2 YS TR G2 11...

Page 64: ...9 17 17 18 19 18 8 2 3 5 5 2 3 6 6 20 8 12 21 22 22 23 23 24 25 11 21 24 25 4 7 Diesel Unit Hose Routing Gas Unit Hose Routing Install Item 4 with flow arrow pointing down Install Item 4 with flow arr...

Page 65: ...to Cooler Gas Units 10 4130001 1 Hose Bulkhead Tee to Cooler Diesel Units 11 4130389 1 Hose Pump Tee to Bulkhead Tee Gas Units 11 4130002 1 Hose Pump Tee to Bulkhead Tee Diesel Units 12 4130390 1 Hose...

Page 66: ...N OUT LT RT 2 3 5 6 7 8 9 17 13 11 15 14 16 18 22 21 25 24 24 4 20 19 1 3 8 9 13 15 14 16 22 23 20 19 22 23 5 5 5 12 10 26 27 28 GROOM MASTER SAND TRAP RAKE 24 1 Hydraulic Implement Circuit Gas Serial...

Page 67: ...30005 1 Hose Asm Hyd 38 ID 22 5 12 REF 1 Tee Bulkhead Run See 23 1 13 4130383 1 Hose Asm Hyd 38 ID 40 5 14 4130174 1 Hose Asm Hyd 25 ID 23 5 15 4130384 1 Hose Asm Hyd 38 ID 83 16 4130176 1 Hose Asm Hy...

Page 68: ...OUT LT RT 2 3 5 6 7 8 9 10 12 25 13 14 16 18 19 21 22 23 4 17 15 3 8 9 12 13 14 16 19 20 17 15 19 20 5 5 5 24 11 1 26 27 28 24 GROOM MASTER SAND TRAP RAKE 25 1 Hydraulic Implement Circuit Diesel Seri...

Page 69: ...m Hyd 38 ID 22 5 12 4130006 1 Hose Asm Hyd 38 ID 17 5 13 4130007 1 Hose Asm Hyd 38 ID 72 14 4130174 1 Hose Asm Hyd 25 ID 23 5 15 4130175 1 Hose Asm Hyd 38 ID 64 16 4130176 1 Hose Asm Hyd 38 ID 79 5 17...

Page 70: ...1 6 8 16 18 5 5 10 4 6 7 12 1 2 9 3 6 12 14 6 VIEW IS ROTATED 180 DEGREES FOR CLARITY 19 22 Gas Units Gas Units Diesel Units 2221 20 15 16 16 17 GROOM MASTER SAND TRAP RAKE 26 1 Rake Lift Assembly Ser...

Page 71: ...Rake Lift 10 891272 1 Cylinder Hydraulic 11 837897 1 Pin Lift Cylinder Gas Units Only 11 4114455 1 Pin Lift Cylinder Diesel Units Only 12 4117143 1 Adapter Assembly Cylinder Pivot Diesel Units Only 1...

Page 72: ...13 A To Headlamp Connector B To Oil Switch C To Rectifier Magneto Anti Fire Solenoid D To Neutral Switch E To Starter F To Main Harness Ground G To Seat Switch Connector H To Park Brake Connector 16 2...

Page 73: ...NCE CB 1 See 31 1 13 400190 2 Screw 5 16 18 X 1 1 4 Hex Head 14 445795 2 Nut 5 16 18 Spiralock Flange 15 883078 1 Wire Assembly 10 Black 16 4122840 1 Headlight Assembly Oval REFERENCE L 1 See 31 1 17...

Page 74: ...mp Connector B To Oil Switch C To Fuel Solenoid D To Neutral Switch E To Starter F To Main Harness Ground G To Seat Switch Connector H To Park Brake Connector J To Temperature Sensor K To Fuel Pump 16...

Page 75: ...ircuit Breaker 12V 50A REFERENCE CB 1 See 31 1 13 400190 2 Screw 5 16 18 X 1 1 4 Hex Head 14 445795 2 Nut 5 16 18 Spiralock Flange 15 883078 1 Wire Assembly 10 Black 16 4122840 1 Headlight Assembly Ov...

Page 76: ...ER SAND TRAP RAKE 29 1 Hydraulic Pump Part Number 1003249 Diesel Units Part Number 547674 Gas Units Serial No All 1 2 4 4 5 6 7 8 9 10 11 12 13 14 21 15 16 24 18 19 20 21 22 23 24 25 9 13 26 26 9 10 1...

Page 77: ...ng 16 B 1 Back Up Ring 17 590063 2 Pipe Plug 18 B 2 O Ring 19 5003448 1 Key 20 5003449 1 Valve Plate 21 B 1 Gasket 22 333855 1 Pin 23 B 1 O Ring 24 551048 1 Needle Bearing 25 360803 1 Retaining Ring A...

Page 78: ...2 3 5 6 7 8 9 10 12 11 13 14 16 18 19 20 21 22 23 24 27 28 29 30 31 33 4 17 15 25 26 34 37 38 35 36 32 1 4 4 4 11 11 GROOM MASTER SAND TRAP RAKE 30 1 Power Steering Pump Part Number 4144765 Serial No...

Page 79: ...ive Link 17 5002051 1 Metering Ring 18 N S 11 Screw Socket Head 19 N S 1 Seal Commutator 20 N S 1 Commutator Cover 21 N S 1 Commutator Ring 22 N S 1 Commutator 23 N S 1 Spacer 24 N S 1 Rotor 25 N S 1...

Page 80: ...g Bk LG Ye DG Wh Pu Pu Og Bn Wh K 4 Bk H P G Wh Wh SW 2 SW 6 DB DB Bn Bn R 2 Bk Bk Og Bu Og Bu Og Bu Og Bu Ye LB LB Ye Gy Rd Gy Rd SW 3 SW 5 SW 4 Pk Bu Og Wh Pk Bu Og Wh K 1 SW 1 CB 1 M 1 85 86 30 87...

Page 81: ...rlock Relay K 4 Not Shown Fuel Solenoid Gas Units Included with Engine K 4 See 19 1 338289 Fuel Solenoid Diesel Units L 1 See 27 1 28 1 4122840 Headlight M 1 Not Shown Sterter Included with Engine M 2...

Page 82: ...t Aux LT RT A A B C D E F In Out BYD B CD In Out Return Ports C and D for Optional Scarifier Lift Accessory Ports A and B for Optional Blade Lift Accessory 800 psi 70 150 psi 8 0 In 15 9 In 3 3 30 In...

Page 83: ...7 4122840 73 75 4123207 45 4123982 43 4124450 43 4124562 29 4124563 27 4124711 25 4124759 25 4124789 25 4124791 25 4124820 41 4124938 59 4124957 57 4125019 59 4125492 59 61 4125545 31 4125546 31 41258...

Page 84: ...136 77 590063 77 800169 59 800777 45 47 800778 45 47 805245 52 807439 51 807443 45 808959 51 817119 52 818962 53 821893 31 39 822529 27 825358 54 825624 63 826218 45 827172 71 827284 37 827316 41 8273...

Page 85: ...85 INDEX...

Page 86: ...p com Equipment from Jacobsen is built to exacting standards ensured by ISO 9001 and ISO 14001 registration at all of our manufacturing locations A worldwide dealer network and factory trained technic...