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OPERATION AND SERVICE INFORMATION

Page 11

Owner’s Manual and Service Guide

Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings

It is important that proper techniques and cleaning mate-
rials be used. Using excessive water pressure may
cause severe injury to operator or bystander, damage to
seals, plastics, seat material, body finish or electrical sys-
tem. Do not use pressure in excess of 700 psi (4825
Kpa) to wash exterior of vehicle.

Clean windshield with lots of water and a clean cloth.
Minor scratches may be removed using a commercial
plastic polish or Plexus

®

 plastic cleaner available from

the service parts department.

Normal cleaning of vinyl seats and plastic or rubber trim
requires the use of a mild soap solution applied with a
sponge or soft brush and wipe with a damp cloth.

Removal of oil, tar, asphalt, shoe polish, etc. will require
the use of a commercially available vinyl/rubber cleaner.

The painted surfaces of the vehicle provide attractive
appearance and durable protection. Frequent washing
with lukewarm or cold water and mild detergent is
required to preserve the painted surfaces.

Occasional cleaning and waxing with non-abrasive prod-
ucts designed for ‘clear coat’ automotive finishes will
enhance the appearance and durability of the painted
surfaces.

Corrosive materials used as fertilizers or for dust control
can collect on the underbody of the vehicle. These mate-
rials will cause corrosion of underbody parts unless
flushed occasionally with plain water. Thoroughly clean
any areas where mud or other debris can collect. Sedi-
ment packed in closed areas should be loosened to ease
it’s removal, taking care not to chip or otherwise damage
paint.

REPAIR

LIFTING THE VEHICLE

Tool List

Qty. Required

Floor jack .................................................................... 1

Jack stands ................................................................. 4

Chocks ........................................................................ 4

Some servicing operations may require the front wheels,
the rear wheels, or the entire vehicle be raised.

To reduce the possibility
of severe injury or death
from a vehicle falling

from a jack:

Be sure the vehicle is on a firm and level surface.

Never get under a vehicle while it is supported by
a jack.

Use jack stands and test the stability of the vehi-
cle on the stands.

Always place chocks in front and behind the
wheels not being raised.

Use extreme care since the vehicle is extremely
unstable during the lifting process.

When lifting vehicle, position jacks and
jack stands at the areas indicated only.

To raise the entire vehicle, install chocks in front and
behind each front wheel (Ref. Fig. 17 on page 12). Cen-
ter the jack under the rear frame crossmember. Raise the
vehicle enough to place a jack stand under the outer
ends of the rear axle.

Lower the jack and test the stability of the vehicle on the
two jack stands.

Place the jack at the center of the front axle. Raise the
vehicle enough to place jack stands under the frame
crossmember as indicated.

Lower the jack and test the stability of the vehicle on all
four jack stands.

If only the front or rear of the vehicle is to be raised, place
the chocks in front and behind each wheel not being
raised to stabilize the vehicle.

Lower the vehicle by reversing the lifting sequence. 

WHEELS AND TIRES

Tire Repair

Tool List

Qty. Required

Lug wrench, 3/4" ......................................................... 1

Impact socket, 3/4", 1/2" drive ..................................... 1

Impact wrench, 1/2" drive ............................................ 1

Torque wrench, 1/2" drive............................................ 1

A   t i r e   e x p l o s i o n   c a n
cause severe injury or
d e a t h .   N e v e r   e x c e e d

inflation pressure rating on tire sidewall.

To reduce the possibility of tire explosion, pres-
surize tire with small amount of air applied inter-
mittently to seat beads. Due to the low volume of
the small tires, overinflation can occur in sec-
onds. Never exceed the tire manufacturer’s rec-
ommendation when seating a bead. Protect face
and eyes from escaping air when removing valve

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Summary of Contents for Hauler 1000

Page 1: ...ELECTRIC POWERED UTILITY VEHICLES ISSUED APRIL 2005 OWNER S MANUAL AND SERVICE GUIDE 28805 G01...

Page 2: ...eeds encountered on a flat surface To pre vent loss of vehicle control and possible serious injury speeds should be limited to no more than the maximum speed on level ground See GENERAL SPECIFICATIONS...

Page 3: ...ct to change without notice Jacobsen Turf Commercial and Specialty Equipment is not liable for errors in this manual or for incidental or consequential damages that result from the use of the material...

Page 4: ...batteries will self discharge over time The rate of self discharge varies depending on the ambient temperature and the age and condition of the batteries A fully charged battery will not freeze in win...

Page 5: ...g 8 Run Tow Maintenance Switch 4 HORN 4 Fig 9 Horn Button 4 ELECTRIC LIFT SWITCH 5 STEEL LOADBED 5 MANUAL LIFT BED OPERATION 5 Fig 10 Manual Bed Latch 5 Fig 11 Bed Prop Rod 5 ELECTRIC LIFT BED OPERATI...

Page 6: ...Level 18 LUBRICATION 18 Fig 23 Add Check and Drain Axle Lubricant 19 Fig 24 Lubrication Points 19 PDS SYSTEM TEST 19 HARDWARE 19 Fig 26 Torque Specifications and Bolt Grades 20 CAPACITIES AND REPLACEM...

Page 7: ...BLE OF CONTENTS Owner s Manual and Service Guide JACOBSEN 1000 29 LIMITED WARRANTIES 33 DOMESTIC WARRANTY 34 INTERNATIONAL WARRANTY 35 DECLARATION OF CONFORMITY EUROPE ONLY 37 LABELS AND PICTOGRAMS Ap...

Page 8: ...Page vi TABLE OF CONTENTS Owner s Manual and Service Guide...

Page 9: ...D ONLY BY PERSONS WITH VALID DRIVERS LICENSES AND IN ACCORDANCE WITH APPLICABLE STATE REQUIREMENTS This restriction is important to the SAFE USE AND OPERATION of the product On behalf of E Z GO I am d...

Page 10: ...o more than the speed of other vehicles when used in a golf course environment Additionally speed should be further moderated by the environmental conditions terrain and common sense GENERAL OPERATION...

Page 11: ...ns that could result in severe personal injury or death and damage to the vehicle Use extreme caution and if unsure as to the potential for injury refer the repair or maintenance to a qualified mechan...

Page 12: ...Owner s Manual and Service Guide SAFETY INFORMATION Page x Notes...

Page 13: ...n which affects capacity or safe operation or make any change not in accordance with the owner s manual without the manufacturer s prior written authori zation Where authorized modifications have been...

Page 14: ...ious experience 5 2 3 The user should include in the operators train ing program the following a instructional material provided by the manufac turer b emphasis on safety of passengers material loads...

Page 15: ...brakes It is advisable that all other personnel leave the elevator before a carrier is allowed to enter or exit 5 5 13 Avoid running over loose objects potholes and bumps 5 5 14 To negotiate turns re...

Page 16: ...uids for cleaning parts j Properly ventilate the work area k Handle LP gas cylinders with care Physical dam age such as dents scrapes or gouges may danger ously weaken the tank and make it unsafe for...

Page 17: ...e chance of battery explosion that could result in severe injury or death never smoke around or charge batteries in an area that has open flame or electrical equipment that could cause an electrical a...

Page 18: ...ot damaged and is inserted into a grounded receptacle The power AC cord is equipped with a grounded plug do not attempt to pull out cut or bend the ground post The charging DC cord is equipped with a...

Page 19: ...direction selector is shifted before the vehicle comes to a complete stop a warning beeper will activate Located on the seat support panel or the dash panel this lever or switch permits the selection...

Page 20: ...Tow Maintenance switch to the Tow Maintenance position Failure to do so will damage the controller or motor Before disconnecting or connecting a battery or any other wir ing move the Run Tow Maintena...

Page 21: ...e edge of a drop off such as a loading dock or ravine A misjudgment of distance or an unstable surface could result in the vehicle falling backwards Before operating loadbed check to ensure no one is...

Page 22: ...to the edge of a drop off such as a loading dock or ravine A misjudgment of distance or an unstable surface could result in the vehicle falling backwards Before operating check to ensure no one is beh...

Page 23: ...rrain and the ability to control the vehicle Use extra care and reduced speed when driving on poor surfaces such as loose dirt wet grass gravel etc Stay in designated areas and avoid extremely rough t...

Page 24: ...he above option numbers Regenerative Braking To prevent the possibili ty of loss of control that could cause severe inju ry or death use service brake to control speed The PDS system is not a substitu...

Page 25: ...m senses that the accelerator pedal is depressed power applied to motor b the brake is engaged so as to prevent vehicle motion the PDS system will sense a stalled motor condition and remove power from...

Page 26: ...oss of control is costly is consid ered abuse and will not be covered under warranty LABELS AND PICTOGRAMS Vehicles may be labeled with pictograms as a method of conveying information or warnings Appe...

Page 27: ...t Qty Required Floor jack 1 Jack stands 4 Chocks 4 Some servicing operations may require the front wheels the rear wheels or the entire vehicle be raised To reduce the possibility of severe injury or...

Page 28: ...is to use a commercial tire plug Tire plug tools and plugs are available at most automotive parts outlets and have the advan tage of not requiring the tire be removed from the wheel If the tire is fl...

Page 29: ...ge of the taillight and remove lens Install replacement bulb and replace lens FUSE REPLACEMENT To replace fuses locate the fuse block under the driver side seat Pull out old fuse and replace with a ne...

Page 30: ...s in a no load condition Wear eye protection when working on the vehicle Use extra care when work ing around batteries or using sol vents or compressed air To reduce the possibility of causing an elec...

Page 31: ...nance lift or remove seat For major repair refer to appropriate Tech nician s Repair and Service Manual Some service procedures may require the vehicle to be lifted Refer to LIFTING THE VEHICLE for pr...

Page 32: ...ent rims missing or loose lug nuts MONTHLY 20 HOURS includes items listed in previous table the following BATTERIES Clean batteries terminals See BATTERY CLEANING Check charge condition and all connec...

Page 33: ...s installed and vehicle speed No specific braking distance can be reliably specified The test is conducted by latch ing the parking brake to eliminate different pedal pres sures and to include the aff...

Page 34: ...ith hydraulic front disc brakes check master cylinder fluid annually or if there is a decrease in braking effectiveness Inspect components for damage or wear It is unlikely that fluid will need to be...

Page 35: ...anual for specific torque values Generally three grades of hardware are used in the vehi cle Grade 5 hardware can be identified by the three marks on the hexagonal head and grade 8 hardware is identif...

Page 36: ...he possibility of a dropped wrench from shorting out a battery which could result in an explosion and severe personal injury or death BATTERY A battery is defined as two dissimilar metals immersed in...

Page 37: ...al importance is too much water which will result in electrolyte being forced out of the battery due to gassing and the increase in volume of the electrolyte that results from the charging cycle Do no...

Page 38: ...clean battery and keep all smoking materials open flame or sparks away from the battery The correct cleaning technique is to spray the top and sides of the batteries with a solution of sodium bicarbo...

Page 39: ...osion Use care to connect the battery wires as shown Ref Fig 31 on page 23 Tighten the battery post hardware to 50 70 in lbs 6 8 Nm torque Protect the battery terminals and battery wire terminals with...

Page 40: ...n all cells must be at the rec ommended level and cover the plates The charging must take place in an area that is well ventilated and capable of removing the hydro gen gas that is generated by the ch...

Page 41: ...ing batteries Specific gravity is the measurement of a liquid that is compared to a baseline The baseline is water which is assigned a base number of 1 000 The concentration of sulfuric acid to water...

Page 42: ...y ages the specific gravity of the electrolyte will decrease at full charge This is not a reason to replace the battery providing all cells are within fifty points of each other Since the hydrometer t...

Page 43: ...Page 27 GENERAL SPECIFICATIONS Owner s Manual and Service Guide GENERAL SPECIFICATIONS...

Page 44: ...vice park brake with automatic parking brake release accelerator kick off FRONT SUSPENSION Heavy duty leaf springs with hydraulic shock absorbers REAR SUSPENSION Heavy duty leaf springs with hydraulic...

Page 45: ...with clipboard BRAKES Dual rear wheel mechanical self adjusting drum brakes Combination service park brake with automatic parking brake release accelerator kick off FRONT SUSPENSION Heavy duty leaf sp...

Page 46: ...Dimensions JACOBSEN 800 JACOBSEN 1000 103 in 262 cm Rear 38 in 97 cm Front 38 in 97 cm 35 in 89 cm 10 in 25 cm 47 in 119 cm 47 in 119 cm 66 in 168 cm 111 in 282 cm 11 5 in 29 cm 18 in 46 cm 42 5 in 10...

Page 47: ...ervice Guide Fig 37 Vehicle Dimensions Incline Specifications and Turning Clearance Diameter RECOMMENDED MAX RAMP GRADE 25 or 14o MAX RECOMMENDED MAX SIDE TILT 25 or 14o MAX TURNING CLEARANCE DIAMETER...

Page 48: ...Page 32 Owner s Manual and Service Guide GENERAL SPECIFICATIONS Notes...

Page 49: ...Page 33 Owner s Manual and Service Guide WARRANTY LIMITED WARRANTIES...

Page 50: ...WARRANTY DOMESTIC WARRANTY U S AND CANADA To obtain a copy of the limited warranty applicable to the vehicle call or write a local distributor authorized Branch or the Warranty Department with vehicle...

Page 51: ...FITNESS FOR A PARTICULAR PURPOSE TGTSP WILL FURTHER DISCLAIM ANY LIABILITY FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES TO INCLUDE BUT NOT BE LIMITED TO PERSONAL INJURY OR PROPERTY DAMAGE ARISING FROM ANY...

Page 52: ...Page 36 Owner s Manual and Service Guide WARRANTY Notes...

Page 53: ...Page 37 Owner s Manual and Service Guide DECLARATION OF CONFORMITY DECLARATION OF CONFORMITY EUROPE ONLY...

Page 54: ...Page 38 Owner s Manual and Service Guide DECLARATION OF CONFORMITY...

Page 55: ...Page 39 DECLARATION OF CONFORMITY Owner s Manual and Service Guide NOT AVAILABLE AT TIME OF PUBLICATION...

Page 56: ...Page 40 Owner s Manual and Service Guide DECLARATION OF CONFORMITY Notes...

Page 57: ...Appendix A 1 LABELS AND PICTOGRAMS Owner s Manual and Service Guide LABELS AND PICTOGRAMS...

Page 58: ...anation Of Pictogram 30 See Following Pages For Explanation Of Pictogram 1 25 26 43 44 WARNING Keep entire body inside car 27653G01 See Following Pages For Explanation Of Pictogram 49 74821G02 For 600...

Page 59: ...m LOAD CENTER OF GRAVITY MAXIMUM HEIGHT 14 25 WARNING READ MANUAL FOR MAXIMUM LOAD BED CAPACITY MAXIMUM RAMP HILL MAX xxx lbs xxx kg SECURE LOAD AS FAR FORWARD AS POSSIBLE MAXIMUM LOAD BED CAPACITY DO...

Page 60: ...NECT POSITIVE BATTERY TERMINAL TO GROUND SHORTING BATTERY TERMINALS MAY CAUSE EXPLOSION DO NOT EXPOSE TO FLAME WARNING CORROSIVE WARNING LETHAL VOLTAGE WARNING EXPLOSIVE DO NOT DISPOSE OF BATTERIES IN...

Page 61: ...OUND DEPRESS ACCELERATOR PEDAL AND ACCELERATE SMOOTHLY TO LEAVE A GASOLINE POWERED VEHICLE IN PARK APPLY PARKING BRAKE TURN KEY TO OFF MOVE DIRECTION SELECTOR TO FORWARD P N TO LEAVE AN ELECTRIC POWER...

Page 62: ...Appendix A 6 Owner s Manual and Service Guide LABELS AND PICTOGRAMS MAXIMUM TAILGATE LOAD 51 Ref Pic 1 4...

Page 63: ...omponents will eventually fail to perform properly as the result of normal use age wear or abuse It is virtually impossible to anticipate all possible compo nent failures or the manner in which each c...

Page 64: ...nications Department Jacobsen Turf Commercial and Specialty Equipment 1451 Marvin Griffin Road Augusta Georgia USA 30906 3852 TO CONTACT US North America Technical Assistance Warranty Phone 1 800 774...

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