OPERATION AND SERVICE INFORMATION
Page 19
Owner’s Manual and Service Guide
Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings
one time. Excess grease may cause grease seals to fail or
grease migration into areas that could damage components.
Putting more than three pumps of grease in a grease fit-
ting could damage grease seals and cause premature
bearing failure (Ref. Fig. 24 on page 19).
PDS SYSTEM TEST
At monthly intervals, test the PDS system by allowing the
vehicle to roll down an incline with the accelerator pedal
released. Braking force should be felt at approximately 2
mph (3 kph) indicating that the PDS system is function-
ing. If vehicle speed continues to rise, apply the service
brake and have vehicle inspected by a trained mechanic.
HARDWARE
Periodically, the vehicle should be inspected for loose
fasteners. Fasteners should be tightened in accordance
with the Torque Specifications table (Ref. Fig. 26 on page
20).
Use care when tightening fasteners and refer to the
Technician’s Repair and Service Manual for specific
torque values.
Generally, three grades of hardware are used in the vehi-
cle. Grade 5 hardware can be identified by the three
marks on the hexagonal head and grade 8 hardware is
identified by 6 marks on the head. Unmarked hardware is
Grade 2 (Ref. Fig. 26 on page 20).
CAPACITIES AND REPLACEMENT PARTS
BATTERIES AND CHARGING
SAFETY
Always observe the following warnings when
working on or near batteries:
To prevent battery explo-
sion that could result in
severe personal injury or
death, keep all smoking materials, open flame or
sparks away from the batteries.
Hydrogen gas is formed when charging batteries.
Do not charge batteries without adequate ventila-
tion. A 4% concentration of hydrogen gas is
explosive.
Be sure that the key switch is off and all electrical
accessories are turned off before starting work on
vehicle.
Never disconnect a circuit under load at a battery
terminal.
Fig. 23 Add, Check and Drain Axle Lubricant
Fig. 24 Lubrication Points
Check/Fill Plug
Ref Raf 1
View From Underside Of Vehicle
Rack Ball Joint
Ref Lub 1
Fig. 25 Capacities and Replacement Parts
Rear Axle Oil
Fuse
Headlight Bulb
Marker Bulb
Turn Signal Bulb
Tail Light Bulb
40 oz (1.2 liters)
15 amp (P/N 18392-G1)
#894 (P/N 74004-G01)
#912 (P/N 74005-G01)
#921 (P/N 74006-G01)
#1157 (P/N 21759-G1)
Ref Cap 1
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Summary of Contents for Hauler 1000
Page 1: ...ELECTRIC POWERED UTILITY VEHICLES ISSUED APRIL 2005 OWNER S MANUAL AND SERVICE GUIDE 28805 G01...
Page 8: ...Page vi TABLE OF CONTENTS Owner s Manual and Service Guide...
Page 12: ...Owner s Manual and Service Guide SAFETY INFORMATION Page x Notes...
Page 43: ...Page 27 GENERAL SPECIFICATIONS Owner s Manual and Service Guide GENERAL SPECIFICATIONS...
Page 48: ...Page 32 Owner s Manual and Service Guide GENERAL SPECIFICATIONS Notes...
Page 49: ...Page 33 Owner s Manual and Service Guide WARRANTY LIMITED WARRANTIES...
Page 52: ...Page 36 Owner s Manual and Service Guide WARRANTY Notes...
Page 54: ...Page 38 Owner s Manual and Service Guide DECLARATION OF CONFORMITY...
Page 56: ...Page 40 Owner s Manual and Service Guide DECLARATION OF CONFORMITY Notes...
Page 57: ...Appendix A 1 LABELS AND PICTOGRAMS Owner s Manual and Service Guide LABELS AND PICTOGRAMS...
