Jacobsen HR 9016 Turbo, Safety, Operation And Maintenance Manual

Page 1: ...3800DICR T E3B 4WD ECH WARNING WARNING If incorrectly used this machine can cause severe injury Those who use and maintain this machine should be trained in its proper use warned of its dangers and sh...

Page 2: ...eded contact your Jacobsen Dealer The serial plate is located on the frame rail behind the fuel tank Jacobsen recommends you record these numbers below for easy reference CHARLOTTE NC YEAR OF PRODUCTI...

Page 3: ...ades 38 8 4 Engine 39 8 5 Engine Oil 39 8 6 Muffler and Exhaust 39 8 7 Air Filter 40 8 8 Fuel 40 8 9 Fuel System 41 8 10 Battery 41 8 11 Jump Starting 41 8 12 Charging Battery 42 8 13 Hydraulic Hoses...

Page 4: ...fore you operate the mower Check the tire pressure engine oil level the radiator coolant level and the air cleaner indicator Fuel is flammable Use caution when you add the fuel to the mower e Operate...

Page 5: ...rtment for any reason Disengage all the drives and lower attachments to the ground Engage the parking brake Stop the engine and remove the key p When you hit an object or mower starts to cause the vib...

Page 6: ...efore you connect or disconnect the battery charger to the battery Wear protective clothing and use insulated tools when you service the battery j Be careful and wear gloves when you check or service...

Page 7: ...tain its maximum efficiency Adjustments and maintenance should always be performed by a qualified technician If additional information or service is needed contact your Authorized Jacobsen Dealer who...

Page 8: ...tting Height 1 5 5 in 2 5 14 0 cm Blade size 21 in 53 3 cm Tip speed 16 500 ft min 5029 m min Tires Size Ten 11 x 4 00 5 0 4 ply Two 13 x 6 50 6 0 4 ply Pressure 20 25 psi 1 38 1 73 BAR 2 3 MOWER ____...

Page 9: ...Width Transport 95 241 3 Weights Lbs kg Hydraulic and Fuel Tanks Full 70538 6392 2899 70539 6607 2996 70540 6392 2899 70541 6607 2996 Hydraulic Tank Full Fuel Tank Empty 70538 6142 2786 70539 6357 288...

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Page 12: ...ura da pessoa com poderes para emitir a declara o em nome do fabricante que possui a documenta o t cnica que est autorizada a compilar o processo t cnico e que est estabelecida na Comunidade Semn tura...

Page 13: ...BS EN ISO 5349 1 2001 BS EN ISO 5349 2 2001 The mower was tested for Whole Body vibration levels The operator was in the normal position to drive the vehicle with two hands on the steering mechanism...

Page 14: ...lipped up or removed Do not operate machine with bent components or with implement in raised position Keep yourself and others away from the mower when in operation DANGER To avoid injury when working...

Page 15: ...Open tow valve before towing mower Do not tow over 2 MPH 3 2 kph Radiator contains a 50 50 mixture of water and ethylene glycol based antifreeze Drain and discard coolant yearly Maintain fluid level i...

Page 16: ...ring the front deck to the service position WARNING To prevent injury or risk of being thrown from mower always wear seat belt when operating mower equipped with a ROPS This structure s proctective ca...

Page 17: ...e securely fastened 3 Before you clean adjust or repair this equipment disengage all drives engage parking brake stop the engine and remove the key 4 Keep hands feet and clothing away from moving part...

Page 18: ...3 DECALS 17...

Page 19: ...position the thrust washer s 1 16 th k and leveling washer s 1 8 th k when setting cut height 3009317 1 2 3 4 5 6 7 8 A B C D E F R Cut Height Bracket Hole Arm Hole Wheel Mounting Wheel Mounting F A 3...

Page 20: ...nspect paint and decals for damage or scratches Decals provide important operating and safety information Notify dealer and replace all missing damaged or hard to read decals 3 All fluids must be at t...

Page 21: ...purpose of all the controls and gauges before operating this mower Coolant Temperature D Read Manual Deck Lift Levers Lower Raise Engine Throttle High Low Decks Left Center Right Hour Meter Alarm Test...

Page 22: ...ydraulic Oil Cap Dipstick G Fuel Cap H Parking Brake I Seat Adjustments J Side Deck Transport Locks K Alarm System Test Switch L 2WD 4WD Switch Forward M Engine Throttle N Check Engine Light O Deck Li...

Page 23: ...l Release pedal to slow mower and stop Allow mower to come to a complete stop before reversing directions E Alarm The alarm along with the warning lights sounds to alert the operator to conditions req...

Page 24: ...Neutral when released P Traction Control Transfers weight between decks and mower Turn control clockwise to reduce down pressure on decks and transfer weight to mower Reducing down pressure improves...

Page 25: ...dal in its current position Cruise will unlock when switched OFF or if either steering assist pedals are pressed Y Power Take off Switch Provides power to cutting units Mower must be set in 4WD L and...

Page 26: ...llow fluid to cool before checking fluid level or adding oil to hydraulic tank 2 Engine Oil Pressure oil pressure light comes on Oil pressure low Stop mower immediately lower decks and shut off engine...

Page 27: ...CONTROLS 5 26 7 Check Engine Light Light comes on when fault detected Return mower to service area as soon as possible Check engine error codes using OBDII reader Alert Action...

Page 28: ...ine does start during tests 2 3 or 4 l the engine continues to run during tests 5 or 6 3 Refer to the chart below for each test and follow the check 4 marks across the chart Shut engine off between ea...

Page 29: ...10 Disengage the drive motors raise the mowers and slow down when crossing paths or roadways Look out for traffic 11 Stop and inspect the equipment for damage immediately after striking an obstructio...

Page 30: ...s to allow time for engine starter motor to cool 5 All warning lights should go off after engine starts Figure 6A NOTICE IMPORTANT Do not use starting assist fluids Use of such fluids in the air intak...

Page 31: ...look behind you to ensure you have a clear path Important If this mower is driven on public roads it must comply with federal state and local ordinances Contact local authorities for regulations and e...

Page 32: ...of mower overturning 5 Correct tire pressure is essential for maximum traction Keep tires inflated to 20 22 psi 1 38 1 52 BAR 6 If additional traction is required adjust the traction control knob Figu...

Page 33: ...Inches with 1 Yard Level A Millimeters with 1 Meter Level A Slope in Degrees Slope Grade 3 4 8 8 3 100 5 7 10 0 150 8 5 15 6 9 5 16 7 200 11 3 20 0 7 5 11 8 20 8 225 12 7 22 5 9 250 14 25 0 275 15 4...

Page 34: ...____________________________ Cutting quality is better at speeds well below the transport speed of the mower An initial mow speed of 5 to 6 mph 8 to 9 6 kph is set at the factory and should be satisfa...

Page 35: ...imum pressure listed on side of tire Reduce tire pressure to normal after removing from trailer Before towing open tow valve The tow valve permits moving the mower without starting the engine and prev...

Page 36: ...ate sparks and ignite the fuel or fuel vapors 5 Store fuel according to local state or federal ordinances and recommendations from your fuel supplier 6 Inspect hydraulic hoses and tubes daily Look for...

Page 37: ...raulic Oil VG ISO 68 WARNING Before you clean adjust or repair this equipment disengage all drives lower implements to the ground engage parking brake stop engine and remove key from ignition switch t...

Page 38: ...Qty 1 Caster Spindles 10 2 Caster Wheel Axles 10 3 Gauge Wheel Axles 2 4 Lift Cylinder Front Deck 4 5 Lift Arm Front Deck 2 6 Side Deck Pivots 6 7 Steering Cylinder 2 8 Tie Rod 2 9 Axle Pivot 1 10 Whe...

Page 39: ...never mower is removed from mower carefully examine the blades to make sure they are in good operating condition Blades showing any bends G grooves H or cracks J must be replaced 2 Any of the above co...

Page 40: ...vibration and may damage the mower 4 Use a blade balancer to check the blade after sharpening 5 Attach blade to mower Install blades so cutting edges C face the direction of rotation as shown in Figu...

Page 41: ...arm seasons Warm up the engine at approximately half throttle without load Failure to properly warm up the engine can shorten engine life If the injection pump injectors or the fuel system require ser...

Page 42: ...UEL____________________________________________________________________ Handle fuel with care it is highly flammable Use an approved container the spout must fit inside the fuel filler neck Avoid usin...

Page 43: ...e battery cable first and the ground BLACK negative cable last 2 When removing the battery always remove the ground BLACK negative cable first and the RED positive cable last 3 Make sure battery is pr...

Page 44: ...ecting any hydraulic component clean the area around the fittings and the hose ends to keep impurities out of the system a Before disconnecting any hydraulic component tag or mark the location of each...

Page 45: ...two 10 micron filters a charge filter B and return line filter A Flow though the filters is monitored during operation When pressure drop across the filters is too high the hydraulic oil filter warnin...

Page 46: ...nspect oil cooler and radiator daily and clean as required to maintain good air flow 1 Remove screen B from front of oil cooler 2 Unfasten knobs C located on top of oil cooler and remove plastic shiel...

Page 47: ...ystem fuses and circuit breakers regularly If the operator backup system does not function properly and the problem cannot be corrected contact an authorized Jacobsen Dealer 3 Keep the wire harness an...

Page 48: ...ects power to cruise control when neutral switch is closed traction pedal in Neutral ML K9 Mow Left Deck Energizes solenoid to left side deck valve when deck is lowered and power take off switch is ON...

Page 49: ...ving new unit or if tires were removed check and torque lug bolts daily until torque is maintained Front Wheels 95 105 ft lb 128 142 N m Rear Wheels 65 75 ft lb 88 102 N m Caster Wheels To extend bear...

Page 50: ...n in a cool dry place 2 Check and recharge battery every 60 to 90 days while in storage 3 Store batteries in a cool dry place To reduce the self discharge rate room temperature should not be above 80...

Page 51: ...is adjusted equally 3 Set desired cutting height of deck using the 1 2 in 1 3cm spacers E provided See Section 9 5 4 Measure the height from the ground surface to the front edge B of the two outer bla...

Page 52: ...is level and caster wheels are just above ground Stop engine 3 Insert height adjustment pin for rear casters to match cutting height Figure 9F 4 Rotate anti sway mechanism F to it s operating position...

Page 53: ...ADJUSTMENTS 9 52 Figure 9D K J H G G...

Page 54: ...ve pin from rear gauge wheel yoke and reposition in bracket for desired height of cut When setting cutting height at 5 1 2 in 14 cm gauge wheel must be repositioned in arm Follow wheel mounting instru...

Page 55: ...ower decks until the highest point on the top corner of the deck reaches the height shown in Figure 9G 3 Shut OFF engine and remove key Support decks using blocks This will prevent them from accidenta...

Page 56: ...ot turn Turn OFF engine and tighten bracket in place 7 Connect traction pedal linkage Section 9 11 and install and adjust switches Sections 9 8 and 9 9 Important Always check operation of Interlock Sy...

Page 57: ...Switch closed traction pedal in neutral and during full forward range of pedal Switch open Full reverse range of pedal 5 Connect switch to wiring harness and check operation of four wheel drive Figur...

Page 58: ...does not increase brake efficiency 9 12 TRACTION PEDAL_________________________________________________________ The traction pedal must be adjusted so the pump is at full stroke when the pedal is ful...

Page 59: ...s must be re adjusted 2 Turn stop bolts P and Q out as far as possible without removing them 3 Turn steering wheel to the right until right rear tire is at a 45 angle to steering axle Thread stop bolt...

Page 60: ...Nm 75 8 4 100 11 3 107 12 1 143 16 1 9 16 18 ft lb Nm 92 124 122 165 129 174 172 233 1 4 28 in lb Nm 85 9 6 115 13 0 120 13 5 163 18 4 5 8 11 ft lb Nm 113 153 151 204 159 215 211 286 5 16 18 in lb Nm...

Page 61: ...uns poorly 1 Fuel level low fuel or fuel filter dirty 1 Fill with fresh fuel Change fuel filter Bleed fuel lines 2 Air cleaner dirty 2 Inspect and replace air filter 3 Injectors fuel pump 3 Consult en...

Page 62: ..._________________________ NOTE Arrow indicates direction of travel Washboarding is a cyclical pattern of varying cutting heights resulting in a wave like cut appearance In most cases the wave tip to t...

Page 63: ...Cause Remedy HOC height of cut settings are different from one side of a cutting unit to the other or from one cutting unit to another Check HOC adjustment of cutting units Worn deck caster wheel bea...

Page 64: ...nding areas resulting in a light green or even brown patch This is usually caused by an excessively low height of cut setting and or uneven turf Probable Cause Remedy HOC height of cut settings are lo...

Page 65: ...ndicates direction of travel Stragglers are scattered blades of uncut or poorly cut grass Probable Cause Remedy Dull cutting blade s Sharpen blade s Mowing ground speed is too fast Reduce mowing groun...

Page 66: ...damaged blade Probable Cause Remedy Damaged blade s Replace blade s Turning too aggressively Cutting units don t overlap during turns or on side hills Turn less aggressively to allow cutting units to...

Page 67: ...rowing is the deposit of clippings concentrated at one end of cutting unit s or between cutting units forming line s in the direction of travel Probable Cause Remedy Grass is too tall Mow more often M...

Page 68: ...ue to mismatched HOC height of cut adjustment from one cutting unit to another Probable Cause Remedy HOC inconsistent from one cutting unit to another Check adjust HOC on cutting units to same height...

Page 69: ...NOTES 12 68 12 NOTES...

Page 70: ...s Jacobsen Limited West Road Ransomes Europark Ipswich IP3 9TT English Company Registration No 1070731 www ransomesjacobsen com North South America Jacobsen A Textron Company 11108 Quality Drive Charl...