Jacobsen HR3300T, Safety, Operation & Maintenance Manual

Page 1: ...Y Product code JHR33001 24823 GB rev 3 WARNING If incorrectly used this machine can cause severe injury Those who use and maintain this machine should be trained in its proper use warned of its danger...

Page 2: ...2011 Ransomes Jacobsen Limited All Rights Reserved...

Page 3: ...3 OPERATING PROCEDURE 36 7 4 FITTING THE CUTTING UNIT TO THE MACHINE 37 7 5 OPERATION OF THE MACHINE 38 7 6 STARTING THE ENGINE 38 7 7 DRIVING 38 7 8 MOWING 38 7 9 TO STOP THE ENGINE 38 7 10 UNBLOCKI...

Page 4: ...s shall be observed at all times Any arbitrary modifications carried out on this machine may relieve the manufacturer of liability for any resulting damage or injury It is important that during the li...

Page 5: ...and Personal Protective Equipment PPE and take guidance from the technical manuals applicable to the machine Remove and store appropriately 1 Batteries 2 Fuel residue 3 Engine coolant 4 Oils Disassemb...

Page 6: ...are at all times Watch out for traffic when crossing or near roadways Stop the blades rotating before crossing surfaces other than grass Remember that some people are deaf or blind and that children a...

Page 7: ...arts for safety When working underneath lifted parts or machines make sure adequate support Is provided Do not dismantle the machine without releasing or restraining forces which can cause parts to mo...

Page 8: ...dB A Leq WARNING WARNING To prevent serious injury from hot high pressure oil never use your hands to check for oil leaks use paper or cardboard Hydraulic fluid escaping under pressure can have suffic...

Page 9: ...INSTRUCTIONS When carrying out any welding on the machine the battery and controller must be disconnected before starting Under no circumstances should the controller be opened as this will invalidate...

Page 10: ...ck 152 4 cm A Width of cut 160cm SD deck 160 cm A Width of cut 183cm RD deck 182 8 cm B Overall width 152cm RD deck 161 cm B Overall width 152cm Envirodeck 161 cm B Overall width 160cm SD deck 195 cm...

Page 11: ...ssure Tyre Size Tyre Type Tyre Pressure HR3300T 26 x 12 00 12 BKT LG306 6pr 1 00 1 37 bar 20 x 1 0 00 8 BKT LG306 4pr 1 00 1 37 bar 26 x 12 00 12 Trelleborg 539TL 8pr 1 00 1 37 bar 20 x 10 00 8 Trelle...

Page 12: ...the machine was tested for Whole Body vibration levels the operator was seated in the Ransomes HR3300T Series FR Jacobsen HR3300T Series FY Hand Arm Acceleration Level Max LH or RH Accelerations m s...

Page 13: ...deck Transmission By individual hydraulic motor to each cutter blade 4 8 RECOMMENDED LUBRICANTS Engine oil Should be to MIL L 2104C or to A P I Classification CD grades 10W 30 TEMPERATURE VISCOSITY A...

Page 14: ...tal Konformit Dyrektywy zwi zane Cumpre as Directivas Respect Directivele Je v s lade so smernicami Skladnost z direktivami Cumple con las Directivas Uppfyller direktiv Samr mist tilskipunum I samsvar...

Page 15: ...aring namens de fabrikant te tekenen de technische documentatie bewaart en bevoegd is om het technische bestand samen te stellen en die is gevestigd in het Woongebied documentatie bewaart en bevoegd i...

Page 16: ...Eigentum des Herstellers der teilgefertigten Maschine auswirken Zavazujeme se na z klad zd vodn n dosti ze strany n rodn ch ad poskytnout p slu n informace o ste n dokon en m strojn m za zen Informace...

Page 17: ...orated has been declared in conformity with the provisions of Directive 2006 42 EC 2006 42 E 4166201 rev 1 Tim Lansdell Technical Director 4th january 2010 Ransomes Jacobsen Limited West Road Ransomes...

Page 18: ...l az ir nyelveknek Conforme alle Direttive Atbilst direkt v m Atitinka direktyv reikalavimus Valutazzjoni tal Konformit Dyrektywy zwi zane Cumpre as Directivas Respect Directivele Je v s lade so smern...

Page 19: ...bevoegd is om het technische bestand samen te stellen en die is gevestigd in het Woongebied documentatie bewaart en bevoegd is om het technische bestand samen te stellen en die is gevestigd in het Woo...

Page 20: ...formit Konformit tsbeurteilung Megfelel s g rt kel s Valutazione della conformit Atbilst bas nov rt jums Atitikties vertinimas Livell tal Qawwa tal oss Imkejjel Ocena zgodno ci Avalia o de Conformidad...

Page 21: ...documentatie bewaart en bevoegd is om het technische bestand samen te stellen en die is gevestigd in het Woongebied henduse registrisse kantud isiku allkiri kes on volitatud tootja nimel deklaratsioo...

Page 22: ...009114100 Danger of Explosion if the Battery Terminals are Short Circuited J 009114150 Maximum permissible working slope See Accessories section for correct limit with various accessories K 009114340...

Page 23: ...Cutting Unit Drive F Throttle G Traction Pedal Forward Reverse H Diff lock Switch J Mow Transport lever K Power socket 12 volt L Height of Cut Chart M Lubrication Point Read Manual N Light Stalk func...

Page 24: ...ontrol Lever C Parking Brake Switch D Cutter Switch E Emergency Stop Switch Optional F Fuel Gauge G Engine Coolant Temperature Gauge H Hourmeter J Blocked Hydraulic Filter Warning Lamp K Joystick Unit...

Page 25: ...ttle Control Lever C Parking Brake Switch D Cutter Switch E Emergency Stop Switch F Fuel Gauge G Engine Coolant Temperature Gauge H Hourmeter J Blocked Hydraulic Filter Warning Lamp K Joystick Unit Li...

Page 26: ...e speed NOTE Engine should be used at full speed 6 1C PARKING BRAKES When the engine is running the Parking brake is applied by sliding back the orange button 1 on the rocker switch on the control pan...

Page 27: ...1F FUEL GAUGE Indicates the amount of fuel in the fuel tank 6 1G ENGINE COOLANT TEMPERATURE GAUGE Indicates the temperature of the engine coolant If the engine overheats there will be an audible and...

Page 28: ...e A One touch lowers the lift arms B Raise the lift arms Needs to be held at position B for lifting arms into transport position C Used to slew the rotary brush or snow blade in a clockwise direction...

Page 29: ...fy that the glow plugs are operating 6 1P ROTATING BEACON SWITCH Optional Switches the rotating beacon on and off 6 1R HAZARD WARNING SWITCH Optional Switches the hazard warning indicators on and off...

Page 30: ...Gently return the FWD REV foot pedal to the neutral position Allow tractor to come to a complete stop before reversing direction Do not press traction pedal when parking brake is on D Mow Transport Sp...

Page 31: ...WER OUTLET The Auxiliary Power Outlet is situated on the right hand side of the seat on the seat plate It is primarily for use with mobile phone charges or similar accessories A Automotive 12V Power O...

Page 32: ...wise Set the steering wheel so that the rear wheels are pointing straight ahead 3 Turn the steering wheel to the left until resistance can be detected The machine is now ready to push If unable to mov...

Page 33: ...wards c When the desired position is obtained lock by tightening the hand wheel A The pod can be pivoted in the horizontal plane Y independently of the arm rest by d loosening the three screws B holdi...

Page 34: ...n 2 Check the fuel supply radiator coolant level crankcase oil level and air cleaner is clean All fluids must be at the full mark with the engine cold 3 Make sure all cutting units are adjusted to the...

Page 35: ...sts 2 or 3 The engine continues to run during test 4 3 Refer to the chart below for each test and follow the check marks across the chart Shut engine off between each test Test 1 Represents normal sta...

Page 36: ...tanders and or damage to their property 6 Use discretion when mowing near gravel areas roadway parking areas cart paths etc Stones discharged from the implement may cause serious injuries to bystander...

Page 37: ...brackets B with the self aligning bearings 2 Fit pivot pins C and secure with cotter pins and rings 3 Connect hydraulic Quick relase hydraulic hoses to tractor unit 4 See section 9 3 to set height of...

Page 38: ...or longer than 30 seconds or it may fail 7 7 DRIVING Release brake Make sure the parking brake is released before attempting to go forward or reverse Forward Gently depress the top of the FWD REV foot...

Page 39: ...ion key to OFF NOTE In an emergency the engine can be stopped by depressing the emergency stop button Optional situated on the front of the instrument panel 7 11 TRANSPORTING ON A TRAILER The machine...

Page 40: ...p for safe operation Do not make another attempt to climb and back down slowly 5 When descending a steep slope always lower implements to the ground to reduce the risk of mower overturning Correct tyr...

Page 41: ...t that a seat belt must be worn with a ROPS to comply with the Machiney Directive 2006 42 EC sections 3 2 2 Seating 3 4 3 Rollover Ransomes Jacobsen Limited recommends that a local risk assessment is...

Page 42: ...e Angle D measured in Degrees Slope Angle D measured in Grade 3 4 8 8 3 100 5 7 10 0 150 8 5 15 0 6 9 5 16 7 200 11 3 20 0 7 5 11 8 20 8 225 12 7 22 5 9 250 14 0 25 0 275 15 4 27 5 10 15 5 27 8 300 16...

Page 43: ...SAFETY OPERATORS MAINTENANCE MANUAL en 43 7 OPERATION...

Page 44: ...of season Every 1000 hours Check Battery Condition Change Engine Oil Oil Filter Change Engine Air Filter Element Replace Fuel Filters Change Hydraulic Oil Filters Drain Clean Fuel Tank Drain Replace...

Page 45: ...SAFETY OPERATORS MAINTENANCE MANUAL en 45 8 MAINTENANCE LUBRICATION A B C D E G F 8 2 8 2 8 2 8 3 8 4 8 5 8 5 8 7 8 7 8 8 8 9...

Page 46: ...ottom of the crankcase and wipe it off b Drain engine oil in to a suitable container c Replace the drain plug A and fill engine with the correct quantity grade of oil through one of the fillers B Chan...

Page 47: ...the alternator pulley Use the following procedure to check the belt tension at the mid point of the belt between crank shaft and alternator pulleys 1 Loosen alternator bolt A and pivot bolt on the un...

Page 48: ...itable container b Close drain cock on engine block A and replace hose back on to radiator Ensure all hose clips are tight c Refill the cooling system with the correct anti freeze mixture see section...

Page 49: ...ust be observed when filling the hydraulic tank Oil must be filtered through a 25 micron filter before entering the hydraulic tank Change Hydraulic Oil Filter a Wipe filter canister A and housing to r...

Page 50: ...systems This is done when converting hydraulic systems to the use of biodegradable fluids EnviroLogic BioFlush will condition the internal hydraulic system to help optimize both overall system perfor...

Page 51: ...hten air vent f Turn ignition to OFF Changing fuel filter a Unscrew filter A from filter head b Remove filter and discard c Fit new filter to head d Bleed air from system as described above Replace In...

Page 52: ...r filter cartridge c Remove accumulated dust or dirt d Remove filter element A pull straight out firmly e install new filter element press firmly against rear shoulder f Replace end cap and fasten wit...

Page 53: ...wered equipment in any closed area where heating appliances pilot lights or any sort of open flame is present Before storing allow the engine to cool and drain fuel completely from fuel tanks and cont...

Page 54: ...ded shaft still with the Allen Key B 2 Using an Allen key B rotate the threaded shaft clockwise in direction D to increase weight onto the drive wheels when the traction control switch is operated on...

Page 55: ...position 1 or 2 for the two height of cut ranges 4 Caster spacers Spacers may be moved from below to above the pivot spindle to make relatively small changes in the height of cut a Remove cotter pin...

Page 56: ...cal position 5 Insert one of the height of cut pins at position E to lock deck in its vertical position 6 Remove blade bolt A 7 Remove blade B from deck 8 Fit new blade 9 Replace blade bolt A to hydra...

Page 57: ...The magnetic proximity switch is located within the front axle weldment above the right hand side lift arm near to its pivot point Setting In general do not adjust the position of the proximity switc...

Page 58: ...ng Seat Switch Minimum and maximum current carrying capacity for purely resistive load In case of inductive or capacitive load the manufacturer must install a protective circuit breaker for the consum...

Page 59: ...dent increased Before the vehicle is used switches that might be in the seat for shutting down mechanical equipment when the driver leaves his her seat must be checked for proper function If malfuncti...

Page 60: ...k rest is spring loaded to fold onto the seat cushion Lean back to obtain the desired position for the back rest and release the lever to locate in one of the pre set positions C WEIGHT ADJUSTMENT To...

Page 61: ...p To prevent damage to the health and material the setting for the driver s weight must be checked and adjusted individually before the vehicle is driven In order to avoid compressor damage during wei...

Page 62: ...4 SEAT HEATER The seat heater can be turned on off by pressing the switch 0 seat heater OFF I seat heater ON If Fitted Optional Extra 9 9 5 LUMBAR SUPPORT The lumbar support increases both the seating...

Page 63: ...ADJUSTMENT The inclination of the armrests can be modified by turning the adjustment knob When turning the knob to the outside the front part of the armrest will be lifted when turning the knob to ins...

Page 64: ...not be soaked through Use a standard commercially available upholstery or plastic cleaning agent Test first for compatibility on a small concealed area When the machine is being used off road whether...

Page 65: ...er LMAC294 10 4 152 cm MULCHING DECK CONVERSION KIT Kit number LMAC293 To convert a standard 152 cm rear discharge deck to a mulching deck 10 5 160cm SIDE DISCHARGE DECK Kit number LMAC320 10 6 FLAIL...

Page 66: ...SAFETY OPERATORS MAINTENANCE MANUAL en 66 10 ACCESSORIES 10 8 ROPS FRAME Kit number LMAC259 OECD code 4 compliant Stability angle rotary cutter deck 12 10 9 ROTARY BEACON KIT Kit number LMAC290...

Page 67: ...7 10 ACCESSORIES 10 10 LIGHT KIT kit Number LMAC260 for 152cm decks kit Number LMAC297 for 160cm 183cm decks storage Racks kit number LMAC272 are included in the Light Kit Maximum capacity per rack is...

Page 68: ...MAC272 Maximum capacity per rack is 5kg 10 13 STORAGE POD Kit number LMAC271 Cannot be used with ROPS cab fitted 10 14 AUXILIARY HYDRAULIC SERVICES KIT Kit number LMAC307 Fitting Instructions 24836G T...

Page 69: ...CE MANUAL en 69 10 ACCESSORIES 10 15 ROTARY BRUSH Kit number LMAC322 Fitting Instructions 24844G 10 16 SNOW BLADE Kit number LMAC268 Fitting Instructions 24845G 10 17 WEIGHT KIT For Rotary brush 33 2...

Page 70: ...SAFETY OPERATORS MAINTENANCE MANUAL en 70 10 ACCESSORIES 10 18 E STOP KIT Kit number LMAC291 10 19 SLAVE BATTERY LEAD KIT Kit number LMAC292...

Page 71: ...uel pump Consult engine manual Other Engine Problem Consult engine troubleshooting guide Engine Stops Fuel tank empty Fill with fresh fuel and bleed lines Interlocks not set before leaving operators s...

Page 72: ...ve tip to tip distance is approxi mately 6 8 in 15 20 cm Colour variation light to dark may also be noticed This condition is usually caused by a rocking motion in the cutting unit s This condition is...

Page 73: ...nit to the other or from one cutting unit to another Check HOC adjustment of cutting units Refer to Parts Maintenance Manual Worn roller bearings or deck caster wheels Check replace roller bearings an...

Page 74: ...ht green or even brown patch This is usually caused by an excessively low height of cut HOC setting and or uneven turf Probable Cause Remedy HOC height of cut settings are lower than normal Check adju...

Page 75: ...glers are scattered blades of uncut or poorly cut grass Probable Cause Remedy Dull cutting blades s Sharpen or replace blade Mowing ground speed is too fast Reduce mowing ground speed Grass is too tal...

Page 76: ...during turns or on side hills Turn less aggressively to allow cutting units to over lap Change mowing direction or pattern on side hills Tire mats down grass before it is cut Check adjust tire inflati...

Page 77: ...ed at one end of cutting unit s or between two cutting units forming a line in the direction of travel Probable Cause Remedy Grass is too tall Mow more often Mowing while grass is wet Mow when grass i...

Page 78: ...om one cutting unit to another Probable Cause Remedy HOC inconsistent from one cutting unit to another Check adjust HOC on cutting units to same height Refer to Maintenance Section Difference in rotar...

Page 79: ...en 79 12 QUALITY OF CUT...

Page 80: ...SAFETY OPERATORS MAINTENANCE MANUAL en 80 13 SCHEMATICS R1 R2 R3 R4 F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 F11 F12 F13 F14 F15 F16 13 1 ELECTRICAL FUSES RELAYS...

Page 81: ...ght Hand Head Lamps 5 5 Amp Beacon 6 10 Amp Controller Supply 7 2 Amp Ignition ON Circuits 8 10 Amp Direction Indicators 9 10 Amp Hazard Lamps 10 5 Amp Brake Light 11 15 Amp Parking Brake Solenoid 12...

Page 82: ...8 188 509 550 697 645 1 279 757 817 1036 1255 1 1 8 405 1099 1186 1504 1823 1 1 4 563 1529 1650 2093 2535 1 3 8 759 2061 2224 2821 3418 UNC THREADS Dia in Grade A Grade S Grade T Grade V Grade X lbf f...

Page 83: ...ed by us for the purpose The use of non recommended oil or lubricant nullifies the guarantee Damage through transport or normal wear does not come under the guarantee The warranty is extended to the o...

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Page 86: ...cobsen Limited West Road Ransomes Europark Ipswich IP3 9TT English Company Registration No 1070731 www ransomesjacobsen com Jacobsen A Textron Company 11108 Quality Drive Charlotte NC 28273 USA www Ja...