Jacobsen MH5 KT Series, Parts Manual

Page 1: ... LMAC604 L Sportcutter 8 inch 6 knife Right Hand floating Head Cutting Unit Series AE1 Product Code LMAC604 R Verticut Left Hand floating Head Cutting Unit Series AF1 Product Code LMAC605 L Verticut Right Hand floating Head Cutting Unit Series AG1 Product Code LMAC605 R Frame With Oil Cooler And 8 8k Floating Head Units Series JB2 Product code LKDA304 WARNING WARNING If incorrectly used this machi...

Page 2: ...e 22 Unit 4 Lift Frame 26 Unit 5 Lift Frame 28 Lift Rams 30 Hydraulic Tank 32 Oil Cooler 34 Gearbox 36 Tandem Pump 38 Hydraulic Filter 40 Drain Manifold 42 Divertor Valve Unit 4 44 Divertor Valve Unit 5 46 Cutter Valve Left 48 Cutter Valve Right 50 Hydraulic Hoses 52 Hydraulic Fittings 54 Decals 56 Section Page 2014 Ransomes Jacobsen Limited All Rights Reserved Ransomes Jacobsen Limited reserves t...

Page 3: ... part of the cor rect use ALL operators MUST read through this manual and understand the Safety Instructions controls lubrication and maintenance procedures Make sure that you obey all safety and road traffic regulations You must not make any changes to the machine that are not approved by the manufacturer This type of change can release the manufacturer from the liability for any damage or injury...

Page 4: ...xle load in Kg for all machines being driven on the highway D Power Rating in Kw E Date code F Machine type Name G Product code H Product name J Serial number Location of Serial number plate The serial number plate A is found on the main frame upper tractor mount Cutting Unit The cutting unit serial plate B is located on the unit top plate B Kg Kw Kg Kg West Road Ransomes Europark Ipswich IP3 9TT ...

Page 5: ...l of the necessary lifting equipment Use correct tools and Personal Protective Equipment PPE and take instruction from the technical manuals applicable to the machine Remove and store correctly 1 Batteries 2 Fuel 3 Engine coolant 4 Oils Read the Technical Manual before you begin to disassemble the machine Plan the disassembly give attention to parts that are in a state of mechanical pressure or co...

Page 6: ...ication of the part required Turn to the main index page and select the appropriate section Locate the part on the illustrations and parts list and read off the quantity from the appropriate MODEL column NUMERICAL INDEX This is a summary of all part numbers used in the manual arranged in numerical sequence and showing the page and item number under which the parts appear ORDERING OF SPARE PARTS Wh...

Page 7: ... ______________________________________________________ SERVICE SUPPORT MATERIAL Part No Description 25077G GB Safety Operators Manual English SERVICE PARTS Part No Description Part No Description MBC8859C 7 Cylinder 6 Knife 009200388 Verticut Blade MBC9791A 7 Cylinder 8 Knife 450210 Screw M10 x 12 For Verticut Blade MBA7024A Bottom Blade Standard 451727 Tension Pin For Verticut Blade MBA7037A Bot...

Page 8: ...arts 8 PARTS MANUAL LMAC604 6knife Cutting Unit Right Hand Drive LMAC603 8 Knife Cutting Unit Left Hand Drive LMAC605 Verticut Unit Right Hand Drive CUTTING UNITS Illustration H5_Cutting_Unit_Frames eps ...

Page 9: ... L Cutting Unit 8 Knife Left Hand MBC9791A 7 1 Cutting Cylinder 8k Black LMAC604 R Cutting Unit 6 Knife Right Hand MBC8859C 7 1 Cutting Unit 6k Black LMAC604 L Cutting Unit 6 Knife Left Hand MBC8859C 7 1 Cutting Unit 6k Black LMAC605 R Verticut Unit Right Hand MBC3626 7 1 Cutting Reel LMAC605 L Verticut Unit Left Hand MBC3626 7 1 Cutting Reel Not Illustrated ...

Page 10: ...10 PARTS MANUAL Right Hand Bearing Housing Left Hand Drive Cutting Unit Left Hand Bearing Housing Right Hand Drive Cutting Unit CUTTING UNIT BEARING HOUSINGS SPORTCUTTER AND VERTICUT Illustration H5_Bearings ...

Page 11: ... X 52 X 15 2 002993013 1 Lubricator M6 Straight 3 002993063 1 Lubricator M6 X 45 4 002294015 1 Seal Felt 5 009120065 1 Guard 6 451982 1 Circlip int 52 X 2 T 7 459004157 1 Plug 3 8 BSPT 8 469023708 1 Cup 9 MBB2555E 6 1 Cylinder Housing RH Orange 10 MBB2556E 6 1 Cylinder Housing LH Orange Not Illustrated ...

Page 12: ...Parts 12 PARTS MANUAL CUTTING UNIT ROLLS AND SKIDS Illustration 4316728 Rolls and Skids A B ...

Page 13: ...9023724 2 Adjuster 20 649004633 2 Bush 21 842000044 2 Lubricator 1 4 Straight 22 LMAC080A AR Roller 60 3 X 702 Plain Rear 22 LMAC083A AR Roller 60 3 X 770 Plain Front 22 LMAC072A AR Roller 75 x 775 Grooved Front A 4200160 1 Service Kit Rollers Ball Bearings A1 2 Ball Bearing A2 2 Inner Seal ring A3 2 Front Seal A4 2 M S Cover A5 2 M20 x 1 5 Nyloc nut A6 2 Rear Seal A7 2 Circlip B 4330586 1 Service...

Page 14: ...Parts 14 PARTS MANUAL REEL CUTTING UNIT FRAME Illustration 4316727 Cylinder Frame ...

Page 15: ... Bolt Hex M10 1 5 X 130 7 452200087 4 Lock Washer 3 8 X 0 590 X 0 092 8 452438 2 Nut Nyloc M12 Flange 9 456010331 4 Screw Hex 3 8 24 X 3 4 10 461400233 2 Circlip 11 469023740 2 Adjuster 12 LMAA263B 1 Bottom Block Blade MBA7024A 1 Bottom Blade Standard 001190000 7 Screw 3 8 16 x 11 16 13 MBB2540B 6 1 LH Side Plate 14 MBB2543C 6 1 RH Side Plate 15 MBB6837 2 Bolt Pivot 16 MBB9785A 6 1 Top Deck 17 MBC...

Page 16: ...Parts 16 PARTS MANUAL VERTICUT UNIT FRAME Illustration 4317366 Verticut Frame ...

Page 17: ... 450020281 2 Nut Hex 1 2 20 4 450325 2 Nut Hex M10 1 5 5 450391 4 Washer M10 X 21 X 2 2 6 450477 10 Screw Hex M10 1 5 X 20 7 451810510 2 Bolt Hex M10 1 5 X 130 8 452438 2 Nut Nyloc M12 Flange 9 461400233 2 Circlip 10 469023740 2 Adjuster 11 MBB2540B 6 1 LH Side Plate 12 MBB2543C 6 1 RH Side Plate 13 MBB6837 2 Bolt Pivot 14 MBB9785A 6 1 Top Deck 15 MBC5941 2 Bolt Clamp ...

Page 18: ...Parts 18 PARTS MANUAL Left Hand Drive Unit a CUTTING UNIT GEARBOX Illustration Gearbox_Drive ...

Page 19: ...Nut hex 7 16 20 8 451030120 2 Bolt hex 1 4 28 X 2 1 2 9 451031176 2 Bolt hex 1 4 28 X 1 3 4 10 451982 3 Circlip Internal 52 X 2 T 11 452200029 2 Lockwasher 1 4 X 0 425 X 0 072 12 453003317 1 Key 1 4 X 1 4 X 1 1 4 13 453100036 1 Key woodruff 1 8 X 5 8 14 456010098 2 Screw Hex 1 4 28 X 3 4 Gr S 15 460010122 1 Pinion 16 460040391 1 Gear 17 461004205 1 Circlip External 7 8 X 0 048 18 469023708 1 Cup 1...

Page 20: ...Parts 20 PARTS MANUAL CUTTING UNIT MOUNTING Illustration 4310706_Cutting_Unit_Mounting_and_Motor_Fittings ...

Page 21: ...olt Hex M12 1 75 X 70 9 450326 3 Nut Hex M12 1 75 10 450327 4 Nut Hex M16 2 0 11 450392 6 Washer M12 X 24 X 2 7 12 450413 6 Lock Washer M12 X 17 9 X 2 5 13 450425 4 Lock Washer M16 X 27 3 X 3 7 14 452357 4 Stud M12 X 35 15 452438 7 Flange Nut Hex M12 1 75 16 460010122 5 Pinion 17 590001544 4 Bush Oilite 7 8 X 1 1 8 X 1 18 590001900 4 Bush 1 1 4 x1 1 2 x1 1 2 19 MBB2371 6 2 Pivot Bracket 20 MBB2372...

Page 22: ...Parts 22 PARTS MANUAL MAINFRAME Illustration 4308995_mainframe ...

Page 23: ...t Hex M20 2 5 X 120 17 450325 2 Nut Hex M10 1 5 18 450378 3 Nut Hex M8 1 25 19 450380 1 Nut Hex M12 1 75 20 450382 4 Nut Hex M16 2 0 21 450383 3 Nut Hex M20 2 5 22 450390 4 Washer M8 X 17 X 1 8 23 450391 3 Washer M10 X 21 X 2 2 24 450392 2 Washer M12 X 24 X 2 7 25 450393 4 Washer M16 X 30 X 3 3 26 450394 6 Washer M20 X 37 X 3 3 27 450412 2 Lock Washer M10 X 15 9 X 2 5 28 451030358 2 Bolt Hex 3 8 2...

Page 24: ...Parts 24 PARTS MANUAL Illustration 4308995_mainframe eps ...

Page 25: ...tes Serial Numbers Parts 25 PARTS MANUAL 45 MBB6249 2 Collar 46 MBB6798d 2 Shaft 47 MBB9903 7 1 Link RH Mounting 48 MBB9904 7 1 Link LH Mounting 49 MBB9960 7 1 Lever Assy 50 MBB9972 2 Rod 51 MBB9976 2 Collar 52 MBC2704 1 Pin Top Link ...

Page 26: ...Parts 26 PARTS MANUAL UNIT 4 LIFT FRAME Illustration 4308999_Unit4_Lift ...

Page 27: ...8 450100 1 Bolt Hex M20 2 5 X 120 9 450245 1 Screw Hex M12 1 75 X 50 10 450326 1 Nut Hex M12 1 75 11 450378 1 Nut Hex M8 1 25 12 450380 2 Nut Hex M12 1 75 13 450383 1 Nut Hex M20 2 5 14 450390 1 Washer M8 X 17 X 1 8 15 450391 3 Washer M10 X 21 X 2 2 16 450392 2 Washer M12 X 24 X 2 7 17 450394 2 Washer M20 X 37 X 3 3 18 A290055 2 Spring 19 A298990BB 1 Chain 20 MBB5025 7 2 Stay 21 MBB5030a 1 Pin 22 ...

Page 28: ...Parts 28 PARTS MANUAL UNIT 5 LIFT FRAME Illustration 4309000_Unit_5_Lift ...

Page 29: ...50100 1 Bolt Hex M20 2 5 X 120 9 450245 1 Screw Hex M12 1 75 X 50 10 450326 1 Nut Hex M12 1 75 11 450378 1 Nut Hex M8 1 25 12 450380 2 Nut Hex M12 1 75 13 450383 1 Nut Hex M20 2 5 14 450390 1 Washer M8 X 17 X 1 8 15 450391 3 Washer M10 X 21 X 2 2 16 450392 2 Washer M12 X 24 X 2 7 17 450394 2 Washer M20 X 37 X 3 3 18 A290055 2 Spring 19 A298990BB 1 Chain 20 MBB5025 7 2 Stay 21 MBB5030a 1 Pin 22 MBB...

Page 30: ...Parts 30 PARTS MANUAL UNIT 4 LIFT ARM and CYLINDER UNIT 5 LIFT ARM and CYLINDER LIFT RAMS Illustration 6309699_Lift_Arms ...

Page 31: ...01399032 2 Nut Hex 1 2 20 Nyloc 2 158007 09 2 90 M m 11 16 Ors X 7 16 SAE 3 4244298 2 Hydraulic Cylinder 25 X 176 Lift 1 Seal Kit 4 450392 2 Washer M12 X 24 X 2 7 5 451031477 2 Bolt Hex 1 2 20 X 4 1 2 6 A195212 2 Collar clamp 3 4 7 69068 04 2 Disk Orifice 0 06 X 0 033 Diameter ...

Page 32: ...Parts 32 PARTS MANUAL HYDRAULIC TANK Illustration 4308997_Hydraulic_Tank ...

Page 33: ...X 1 5 16 SAE 3 008089630 1 Hydraulic Filler 4 168142 03 4 Strip Rubber 5 369050688 2 Hose Clip Rubber 6 48396 1 Hose Clamp 27 51mm 7 4309405 1 Tank Assembly 8 4315566 2 Tank Strap 9 459005226 1 Magnetic Drain Plug 10 H030031 1 Sight Gauge 11 450192 4 Screw Hex M8 1 25 X 25 12 450378 4 Nut Hex M8 1 25 13 450390 8 Washer M8 X 17 X 1 8 ...

Page 34: ...Parts 34 PARTS MANUAL OIL COOLER Illustration lmac554 p_oil_Cooler ...

Page 35: ...rass Plug 1 4 BSP 4371231 1 Fibre Washer 1 4 BSP 4310868 1 Cooler Thermostat 2 4309636 2 Fitting straight M M 1 BSP X 1 7 16 ORFS 3 4314086 1 Oil Cooler Frame Welded Assembly 4 4311368 1 Cap 1 7 16 ORFS 5 4311370 1 Plug 1 7 16 ORFS 6 450192 2 Screw Hex M8 1 25 X 25 7 450193 4 Screw Hex M8 1 25 X 30 8 450378 2 Nut Hex M8 1 25 9 450390 8 Washer M8 X 17 X 1 8 10 450411 4 Lock Washer M8 X 12 75 X 2 43...

Page 36: ...Parts 36 RANSOMES HYDRAULIC 5 GEARBOX Illustration Gear Box hydr app ML52 ...

Page 37: ...s 5 4125803 1 Drain Plug 6 4125819 1 Paper Gasket 7 4125820 1 Input Shaft Seal 8 4125821 2 Input Shaft Bearing 9 4125822 1 Circlip 10 4125827 1 Key 11 4125828 1 Male Shaft 12 1 Crown Gear 13 4125829 2 Output Shaft Bearing 14 1 Pinion Gear Output Shaft 15 4125830 1 Output Shaft Seal 16 1 Rear Cover 17 4125832 AR Dowel Pin 18 4125833 AR Bolt 008154370 1 Coupling BF3 2 Not Illustrated ...

Page 38: ...Parts 38 PARTS MANUAL PUMP AND GEARBOX MOUNTING Illustration 4308996_Tandem_Pump ...

Page 39: ...Gearbox 4 158006 07 2 Ftg M M 1 ORS X 7 8 SAE 5 4165900 1 Tandem Pump 18cc 18cc 6 450193 4 Screw Hex M8 1 25 X 30 7 450241 4 Screw Hex M12 1 75 X 30 8 450392 4 Washer M12 X 24 X 2 7 9 450411 4 Lock Washer M8 X 12 75 X 2 10 450413 4 Lock Washer M12 X 17 9 X 2 5 11 MBG7040 1 PTO Guard 12 469009601 3 Spring Clip 13 450391 1 Washer M10 X 21 X 2 2 14 001399105 1 Nut Hex 3 8 24 Nyloc 15 452464 2 Square ...

Page 40: ...Parts 40 PARTS MANUAL HYDRAULIC FILTER Illustration 4308998_Hydraulic_Filter FRONT OF MACHINE TO TANK FROM COOLER FRONT OF MACHINE ...

Page 41: ...raulic Filter Gauge 3 450192 2 Screw Hex M8 1 25 X 25 4 450240 2 Screw Hex M12 1 75 X 25 5 450380 2 Nut Hex M12 1 75 6 450390 2 Washer M8 X 17 X 1 8 7 450392 4 Washer M12 X 24 X 2 7 8 450411 2 Lock Washer M8 X 12 75 X 2 9 MBF2407 1 Filter Bracket Welded Assembly 10 450391 1 Washer M10 X 21 X 2 2 11 452464 2 Square Head Cup Point Screw 12 469009601 3 Spring Clip 13 001399105 1 Nut Hex 3 8 24 Nyloc ...

Page 42: ...Parts 42 PARTS MANUAL DRAIN MANIFOLD Illustration 4309001_Drain_Manifold ...

Page 43: ...1 002515010 1 Fitting M M 1 3 16 ORS X 7 8 SAE 2 158006 01 2 Fitting ORS ORB 3 158007 01 3 90 M m 11 16 ORS X 9 16 SAE 4 4284992 1 Manifold 5 450172 1 Screw Hex M6 1 0 X 25 6 450358 1 M6 1 0 A k Nutsert 7 450389 1 Washer M6 X 12 5 X 1 8 8 450410 1 Lock Washer M6 X 9 6 X 1 5 ...

Page 44: ...Parts 44 PARTS MANUAL DIVERTOR VALVE UNIT 4 4309002_Divertor_Valve ...

Page 45: ...umbers Parts 45 PARTS MANUAL 1 002590130 1 Tee M M M 1 ORS 2 X 7 8 SAE 2 008012290 1 Divertor Valve 3 158006 07 1 Ftg M M 1 ORS X 7 8 SAE 4 158007 05 1 90 M M 1 ORS X 7 8 SAE 5 450018 2 Bolt Hex M8 1 25 X 50 6 450411 2 Lock Washer M8 X 12 75 X 2 ...

Page 46: ...Parts 46 PARTS MANUAL DIVERTOR VALVE UNIT 5 Illustration 4309003_Divertor_5_Valve ...

Page 47: ...umbers Parts 47 PARTS MANUAL 1 002590130 1 Tee M M M 1 ORS 2 X 7 8 SAE 2 008012290 1 Divertor Valve 3 158006 07 1 Ftg M M 1 ORS X 7 8 SAE 4 158007 05 1 90 M M 1 ORS X 7 8 SAE 5 450018 2 Bolt Hex M8 1 25 X 50 6 450411 2 Lock Washer M8 X 12 75 X 2 ...

Page 48: ...TANDEM PUMP 1ST SECTION PORT T BOTTOM OIL COOLER VIA TEE WITH CUTTER VALVE RH LINE PORT B DIVERTER VALVE A PORT UNIT 4 PORT A MOTOR 1 IN A PORT B PORT P PORT 4 9 3 12 17 15 13 14 16 11 8 18 7 6 1 2 18 14 16 10 T PORT NOTE LEVER ASSY AND OTHER COMPONENTS OF MAINFRAME GROUP 4308995 ARE HIDDEN FOR CLARITY ...

Page 49: ...11 1 45 M M 1 2 BSPP x 1 ORFS 7 4282671 1 Control Valve 8 4292851 1 Control Valve Mounting Plate 9 4310528 1 Rod Assembly 10 450025 3 Hexagon Bolt M8 1 25 x 85 11 450193 2 Hexagon Screw M8 1 25 x 30 12 450216 1 Hexagon Screw M10 1 5 x 35 13 450379 1 Nyloc Hexagon Nut M10 1 5 14 450390 5 Washer M8 x 17 x 1 8 15 450391 1 Washer M10 x 21 x 2 2 16 450411 5 Lock Washer M8 x 12 75 x 2 17 MBB5046 1 Brack...

Page 50: ...n 4309005 Group Cutter Valve Right Hand pdf PORT A MOTOR 2 IN PORT B DIVERTER VALVE A PORT UNIT 4 PORT T BOTTOM OIL COOLER VIA TEE ON CUTTER VALVE LH 7 PORT P TANDEM PUMP 2ND SECTION 5 4 6 14 8 12 16 15 9 1 2 10 13 11 14 12 T PORT A PORT P PORT B PORT 3 ...

Page 51: ...851 1 Control Valve Mounting Plate 6 4310528 1 Rod Assembly 7 4311367 1 Fitting 45 3 4 BSP x 1 3 16 ORFS 8 450025 3 Hexagon Bolt M8 1 25 x 85 9 450193 2 Hexagon Screw M8 1 25 x 30 10 450216 1 Hexagon Screw M10 1 5 x 35 11 450379 1 Nyloc Hexagon Nut M10 1 5 12 450390 5 Washer M8 x 17 x 1 8 13 450391 1 Washer M10 x 21 x 2 2 14 450411 5 Lock Washer M8 x 12 75 x 2 15 MBB5046 1 Bracket 16 4379366 2 Fit...

Page 52: ...VE PUMP HYD MTR 3 HYD MTR 2 HYD CYL 4 HYD CYL 5 TANK HYD MTR 5 HYD MTR 4 HYD MTR 1 IN L CTRL VALVE FILTER COOLER out out in in out 1 DV RIGHT 2 in in 3 1 2 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 22 23 24 22 19 7 13 2 HYDRAULIC HOSES Illustration Hyd_schematic ...

Page 53: ...10001 1 Hydraulic Hose 8 4310002 1 Hydraulic Hose 9 4310003 1 Hydraulic Hose 10 4310004 1 Hydraulic Hose 11 4310005 1 Hydraulic Hose 12 4310006 1 Hydraulic Hose 13 4310007 2 Hydraulic Hose 14 4310008 1 Hydraulic Hose 15 4310009 1 Hydraulic Hose 16 4310010 1 Hydraulic Hose 17 4310011 1 Hydraulic Hose 18 4310012 1 Hydraulic Hose 19 4310013 2 Hydraulic Hose 22 4310016 2 Hydraulic Hose 23 4310017 1 Hy...

Page 54: ... MTR 3 HYD MTR 2 HYD CYL 4 HYD CYL 5 TANK HYD MTR 5 HYD MTR 4 HYD MTR 1 IN L CTRL VALVE FILTER COOLER out out in in out 1 DV RIGHT 2 in in 6 4 24 21 5 6 7 8 9 2 15 15 18 2 20 20 20 3 3 3 3 3 8 8 10 17 4 10 17 4 14 13 11 11 14 25 HYDRAULIC FITTINGS Illustration Hyd_Fittings ...

Page 55: ...37610 1 Fitting 3 4 BSPP X 1 3 16 ORS 13 002498870 1 Tee M F M 1 3 16 ORS 14 4337611 4 45 M M 1 2 BSPP X 1 ORFS 15 158007 09 2 Fitting 90 ORS ORB 69068 04 2 Disk Orifice 06 033 Diameter 17 002590130 1 Tee M M M 1 ORS 2 X 7 8 SAE 18 4136396 1 Tee M M Bulkhead 11 16 ORS 459005226 1 Magnetic Plug Tank 20 4260870 6 7 8 14 SAE O Ring Easy fit Coupling 21 990010705 1 Quick Release Coupling 4163522 1 Qui...

Page 56: ...Parts 56 PARTS MANUAL DECALS Illustration IDL178 ...

Page 57: ...arning 3 009034910 10 Decal Instruction 4 009034930 2 Decal Hydraulic Pressure Leak Warning 5 009114110 1 Decal PTO Warning 6 019006062 2 Transfer 7 4124607 1 Decal Jacobsen 8 4153197 1 Decal Pressure Wash Warning 9 4164580 5 Decal Lubrication Point 10 4286422 1 Decal Hydraulic Oil Equivis ZS 46 11 4310826 1 Decal Jacobsen Hydraulic 5 ...

Page 58: ...erica Ransomes Jacobsen Limited West Road Ransomes Europark Ipswich IP3 9TT English Company Registration No 1070731 www ransomesjacobsen com North South America Jacobsen A Textron Company 11108 Quality Drive Charlotte NC 28273 USA www Jacobsen com ...