Jacobsen Ransomes MP493, Dealer'S Manual

Page 1: ...st be trained in its proper use warned of its dangers and must read the entire manual before attempting to set up operate adjust or service the machine UPOZORN N UPOZORN N P i nespr vn m pou it tohoto...

Page 2: ...eck 19 Height Of Cut Adjustment Wing Cutter Decks 20 General Instructions For Grammer Seats 21 Seat Grammer MSG85 22 Air Suspension Seat Grammer MSG75 521 23 Weight Adjustment 23 Front And Back Adjust...

Page 3: ...r are understood to be part of the cor rect use ALL operators MUST read through this manual and understand the Safety Instructions controls lubrication and maintenance procedures Make sure that you ob...

Page 4: ...ne type Name G Product code H Product name J Serial number Location of Serial number plate The serial number plate A is found on the front of the chassis between the front deck stops next to the envir...

Page 5: ...al number plate A Weight of ROPS B Date Code C Standard Used D Part Number E For Product F Serial Number ROPS Serial number plate Location The ROPS serial number plate C is found at the base of the fr...

Page 6: ...l of the necessary lifting equipment Use correct tools and Personal Protective Equipment PPE and take instruction from the technical manuals applicable to the machine Remove and store correctly 1 Batt...

Page 7: ...2 Website www ransomesjacobsen com Select the MANUALS tab You have the option to view or Download a PDF version of the parts manual 3 Complete the form included in the technical manual pack supplied...

Page 8: ...en 8 2 INTRODUCTION NOTES...

Page 9: ...rate equipment that is not in correct order or without decals guards shields deflectors or other protective devices fastened When you mow with a side discharge deck DO NOT operate the cutting unit wit...

Page 10: ...ible g When you drive in the reverse direction look behind you and down to make sure the path is clear Do not operate the cutting units when you drive in the reverse direction h Use caution when you g...

Page 11: ...r on the ground away from your vehicle before you fill the container e Refuel the mower before you start the engine When the engine is in operation or while the engine is hot never remove the fuel cap...

Page 12: ...hydraulic fluid surgically within a few hours or gangrene can occur n When you service the hydraulic system make sure the hydraulic fittings tubes and hoses are tightened to the correct torque Make su...

Page 13: ...ician If additional information or service is needed Contact your Authorized Ransomes Jacobsen Dealer who knows the latest methods to service this equipment and can give that service WARNING The Inter...

Page 14: ...ven Off Road A Seat Belt Must Be Worn Only When A Rops Frame Is In Position This Warning Is Because A Seat Belt Must Be Worn With A Rops To Follow The Machinery Directive 2006 42 EC Sections 3 2 2 Sea...

Page 15: ...combined value of the activities WARNING Never Mow If There Is A Risk Of Lightning Or You Hear Thunder If You Are In The Middle Of Mowing Stop In A Safe Place Turn Off The Engine And Go Inside a Build...

Page 16: ...tight f Keep the tyres inflated to the correct pressure g Do not wear jewelry or loose fitting clothing when you make adjustments or carry out maintenance Refer to the illustrations in the Parts Manu...

Page 17: ...USTMENT_____________________________________ Use the lift valve to change the weight distribution of the machine The valve is accessible from below the mower on the left side behind the front axle The...

Page 18: ...______ The rear wheels axle stops are set as follows 1 Loosen the nut A and adjust the bolt B to set the lock stop at 12 mm 2 Tighten the nut A to 210 Nm 155 ft lb 3 Repeat for opposite side of axle 4...

Page 19: ...3 Remove the caster wheel from caster support B 4 Select either Position 1 or Position 2 for wheel mounting bracket C To change remove 4 mounting bolts D move to the alternate location and bolt in pla...

Page 20: ...lternate location and bolt in place 5 Place the selected size and number of spacers E below the caster support Both A size 6 5 mm and B size 12 5 mm spacers are provided Place the remaining spacers ab...

Page 21: ...afety personnel Check the seat fasteners to make sure that the seat is installed correctly If the seat does not operate correctly have the seat repaired in a GRAMMER workshop Check the seat for damage...

Page 22: ...old on to the seat cushion Move backward in the seat to get the correct position for the backrest Lower the release lever to put the seat into one of the preset positions C WEIGHT ADJUSTMENT To Adjust...

Page 23: ...ent damage to the compressor during the weight adjustment the compressor must be operated for less than 1 minute 4 10 2 FRONT AND BACK ADJUSTMENT ______________________________________ To release the...

Page 24: ...over Loosen the hexagon nut size 13 mm below the cover Adjust the armrests to the correct position 5 steps and tighten the nut again Replace the cap above the nut For right hand arm rest adjustments s...

Page 25: ...r cleaning CAUTION Be careful with the backrest it can move forward and cause injury Lock the backrest in position when you clean the backrest cushion Attention Do not use a pressure washer to clean t...

Page 26: ...154 209 1 4 20 in lb Nm 75 8 4 100 11 3 107 12 1 143 16 1 9 16 18 ft lb Nm 92 124 122 165 129 174 172 233 1 4 28 in lb Nm 85 9 6 115 13 0 120 13 5 163 18 4 5 8 11 ft lb Nm 113 153 151 204 159 215 211...

Page 27: ...en 27 ADJUSTMENTS 4 NOTES...

Page 28: ...Type Engine Oil with filter 9 5 litres 2 1 Imp gals 2 51 US gals See Engine Oil Below Hydraulic Oil with filter 50 2 litres 11 0 Imp gals 13 3 US gals Total Equivis ZS46 ISO VG 46 Radiator Coolant 7...

Page 29: ...en 29 MAINTENANCE AND LUBRICATION 5 B B A A B B B A A B...

Page 30: ...ce the Fan Belt 3 3 8 7 8 4 8 3 Every Year Replace the Air Cleaner Element 2 8 8 Every 800 hours Check the Valve Clearances 3 Every 1500 hours Check Fuel Injector Pressures 3 Every 3000 hours Check Tu...

Page 31: ...en 31 MAINTENANCE AND LUBRICATION 5 8 2 8 2 8 3 8 2 8 8 8 7 8 4...

Page 32: ...ion and maintenance of the engine When you follow the engine manufacturer instructions you will make sure of the maximum service life of the engine The replacement engine manuals are available from th...

Page 33: ...the bottom of the crankcase b Drain engine oil into a container c Clean area around drain plug with a cloth Replace the drain plug C and fill the engine with the correct quantity and grade of oil thr...

Page 34: ...adiator to allow dirt and grass to fall from the frame Check and tighten the engine fan belt in line with the Maintenance chart and replace the belt and replace the clamps and hoses in line with the M...

Page 35: ...drain valve F and put the hose on to the radiator Make sure all the hose clips are tight c Fill the cooling system with the correct coolant mixture see section 8 1 Fill the system through the radiator...

Page 36: ...has drained install the hose and fill the tank with hydraulic fluid d Start the engine and operate all the mower functions for 5 minutes to remove air from the system e When all air is removed from th...

Page 37: ...lbf ft b Operate the engine at the idle speed for five minutes to remove the air from the hydraulic system The hydraulic filter warning light may illuminate for up to thirty minutes in cold condition...

Page 38: ...he normal temperature of the engine unless specified at a different temperature TEST PORTS 1 Charge pressure 20 Bar 2 Bar 2 Forward traction pressure engine running no drive Should balance charge pres...

Page 39: ...ct with the fuel plan to change the parts Low emission Diesel engines use higher pressure injection equipment The presence of Copper Lead and Zinc in Diesel fuel can accelerate wear in fuel pumps and...

Page 40: ...ing How To Bleed Air From The Fuel System 1 Turn the ignition switch to the ON position do not start the engine 2 Open air vent B on The side of injection pump to release the air 3 Tighten the air ven...

Page 41: ...th the two clips Check the air filter hoses for wear or damage Make sure the hose clamps are tight and hold the hoses in position 5 12 BATTERY _________________________________________________________...

Page 42: ...th the good battery then start the mower 5 13 CHARGING THE BATTERY _____________________________________________ Read the battery charger manual for specified instructions on the operation of the batt...

Page 43: ...or mark the location of each hose then clean the area around the fittings Protect the ends of all open hydraulic lines and open ports to prevent contamination Clean any hydraulic fluid that spills Mak...

Page 44: ...eel to make sure of full contact between surface of wheel and hub Tighten all hardware with your fingers then torque hardware in the order shown Tighten each of the nuts in the top position 1 Check an...

Page 45: ...tion 5 Insert one of the height of cut pins at position E to lock deck in its vertical position All Cutter Decks 6 Remove blade bolt A 7 Remove blade B from deck 8 Fit new blade 9 Replace blade bolt A...

Page 46: ...an angle If the maximum A of 1 2 inch 13 mm blade loss has occurred do not sharpen replace the blade To stop any blade balance problems grind an equal amount of material from both ends of the blades A...

Page 47: ...ith the ROPS in the folded position CAUTION Check the ROPS fasteners before use Do no welding to any part of the ROPS Do not change the ROPS structure Replace damaged ROPS Do not try to correct a dama...

Page 48: ...e Ransomes Jacobsen touch up paint Apply wax to the equipment for maximum paint protection CAUTION To prevent fire clean the grass clippings and dirt from the cutting units drives engine and exhaust c...

Page 49: ...0 to 90 days Keep the battery in a cool dry location To decrease the self discharge rate the temperature must not be more than 80 F 27 C or less than 20 F 7 C Engine While the engine is warm remove th...

Page 50: ...en 50 5 MAINTENANCE AND LUBRICATION A A B 5 24 LUBRICATION OF CUTTER DECKS_______________________________________ Wing Pivot Arm A Front Pivot Arm B Caster Wheel Mounting Pivot C C...

Page 51: ...en 51 MAINTENANCE AND LUBRICATION 5 NOTES...

Page 52: ...19 Se zen v ky st ihu postrann ac jednotky 20 V eobecn pokyny pro sedadla Grammer 21 Sedadlo Grammer MSG85 22 Sedadlo se vzduchov m odpru en m Grammer MSG75 521 23 Hmotnostn se zen 23 P edozadn nastav...

Page 53: ...k provozu servisu a oprav stanoven ch v robcem V ECHNY osoby obsluhuj c stroj JSOU POVINNY si prostudovat tento n vod a pochopit bezpe nostn pokyny ovl dac prvky pokyny k maz n a dr b Zajist te dodr o...

Page 54: ...robku H N zev v robku J S riov slo Um st n t tku se s riov m slem t tek se s riov m slem A je um st n vp edu na podvozku mezi dorazy p edn ac jednotky vedle t tku o hlu nosti ve venkovn m prost ed B d...

Page 55: ...Europark Ipswich IP3 9TT England E Typov t tek ochrann ho r mu ROPS A Hmotnost ochrann ho r mu ROPS B K d data C Pou it norma D slo d lu E Pro v robek F V robn s riov slo F G H Kg B J West Road Ransom...

Page 56: ...na m st kde lze pou t ve ker nezbytn zdvihac za zen Pou vejte spr vn n ad a osobn ochrann vybaven a postupujte podle pokyn v technick ch n vodech platn ch pro stroj Vyjm te a vhodn ulo te n sleduj c 1...

Page 57: ...i identifikaci n hradn ch d l 2 Webov str nky www ransomesjacobsen com Vyberte kartu MANUALS Katalog n hradn ch d l m ete zobrazit nebo st hnout jeho PDF verzi 3 Pokud vypln te formul uveden v techni...

Page 58: ...cs 8 2 VOD POZN MKY...

Page 59: ...a e c Nikdy neprovozujte za zen kter nen ve spr vn m funk n m stavu nebo nen opat eno t tky kryty nebo jin m dn upevn n m ochrann m za zen m P i sek n s postrann m v hozem NESM b t spu t n ac jednotka...

Page 60: ...seka kou d vejte se do sm ru j zdy sm rem dol abyste m li jistotu e je cesta voln P i zp tn m chodu nesm b t ac jednotky zapnut h P j zd kolem roh stroj a dal ch objekt kter mohou omezovat v v hled j...

Page 61: ...nebo do bl zkosti jak hokoliv za zen kter m e zap init vzn cen tohoto paliva i jeho v par d Kanystry nikdy nepl te ve vozidle nebo na n kladn m voze i p v su s plastovou vlo kou P ed pln n m palivem...

Page 62: ...t k proniknut do poko ky Pokud je va e poko ka zasa ena hydraulickou kapalinou l ka mus tuto hydraulickou kapalinu b hem n kolika m lo hodin chirurgicky odstranit nebo se u v s mohou objevit p znaky g...

Page 63: ...ou li zapot eb dal informace nebo slu by obra te se na sv ho autorizovan ho prodejce Ransomes Jacobsen kter je informov n o nejnov j ch postupech dr by a servisu za zen a je schopen poskytnout tyto sl...

Page 64: ...tn pou vat bezpe nostn p s pouze tehdy kdy je instalov n ochrann r m ROPS Toto zpozorn n vych z z faktu e p i namontovan m ochrann m r mu je nutn pou vat bezpe nostn p s aby byla spln na stroj rensk s...

Page 65: ...s tat Celkov expozice je pak celkov m sou tem jednotliv ch innost UPOZORN N Stroj nepou vejte pokud existuje riziko bou ky Pokud pr v se ete zastavte na bezpe n m m st vypn te motor a p ejd te dovnit...

Page 66: ...ouby byly dota eny f Udr ujte spr vn tlak nahu t n pneumatik g B hem prov d n se zen nebo dr by m e doj t k zachycen dlouh ch vlas et zk nebo voln ho oble en pohybuj c mi se stmi Obr zky k demont i a...

Page 67: ..._______________________________ Rozlo en hmotnosti stroje lze upravit pomoc ventilu zved n Ventil je p stupn zespod seka ky na lev stran za p edn n pravou St edov d l je nutno odstranit Postup nastave...

Page 68: ...__________________________ Dorazy zadn ch kol jsou nastaveny n sledovn 1 Povolte matici A a ot en m se izovac ho roubu B nastavte rejdov doraz na 12 mm 2 Ut hn te matici A na moment 210 Nm 3 Tot opaku...

Page 69: ...o z op ry B 4 Vyberte bu polohu 1 nebo polohu 2 pro upev ovac konzoly kole ka C Chcete li prov st v m nu demontujte 4 upev ovac rouby D p esu te na po adovan m sto a p i roubujte 5 Pod op ru um st te...

Page 70: ...a p i roubujte 5 Pod op ru um st te vybranou velikost a po et rozp rek distan n ch podlo ek E K dispozici jsou rozp rky distan n podlo ky jak velikosti A 6 5 mm tak velikosti B 12 5 mm Zb vaj c rozp...

Page 71: ...fikovan m person lem Zkontrolujte upev ovac prvky sedadla a celkovou spr vnost jeho mont e Pokud sedadlo nefunguje spr vn mus se nechat opravit v opravn GRAMMER Zkontrolujte sedadlo z hlediska mo n ho...

Page 72: ...je sklopn na sed k Spr vnou polohu op radla lze nastavit zp tn m posunut m v sedadle Spu t n m uvol ovac p ky se sedadlo usad v jedn z p ednastaven ch pozic C NASTAVEN HMOTNOSTI Postup nastaven P ka...

Page 73: ...st p slu n ho idi e Aby se b hem nastaven hmotnosti nepo kodil kompresor nesm pracovat d le ne 1 minutu 4 10 2 P EDOZADN NASTAVEN ____________________________________________ P edozadn nastaven se pro...

Page 74: ...ci velikost 13 mm pod krytem Nastavte loketn op rky do spr vn polohy 5 krok a matici znovu ut hn te Krytku vra te zp t na matici Se zen loketn op rky na prav stran viz kapitola Ovl d n 4 10 6 NASTAVEN...

Page 75: ...e jeho demont POZOR U op radla bu te opatrn m e se pohnout dop edu a zp sobit zran n P i i t n polstrov n zajist te op radlo na sv m m st Pozor Sedadlo ne ist te vysokotlakou vodou P i i t n potahu se...

Page 76: ...lb Nm 50 5 7 65 7 3 9 16 12 ft lb Nm 82 111 109 148 115 156 154 209 1 4 20 in lb Nm 75 8 4 100 11 3 107 12 1 143 16 1 9 16 18 ft lb Nm 92 124 122 165 129 174 172 233 1 4 28 in lb Nm 85 9 6 115 13 0 12...

Page 77: ...cs 27 SE ZEN 4 POZN MKY...

Page 78: ...VAN N PLN KAPALIN Mno stv Typ Motorov olej s filtrem 9 5 litr 2 1 brit gal 2 51 US gal Viz motorov olej n e Hydraulick olej s filtrem 50 2 litr 11 0 brit gal 13 3 US gal Total Equivis ZS46 ISO VG 46 C...

Page 79: ...cs 29 DR BA A MAZ N 5 B B A A B B B A A B...

Page 80: ...n dr Vy istit vodn pl a j dro chladi e Vym nit emen ventil toru 3 3 8 7 8 4 8 3 Jednou za rok Vym nit vlo ku vzduchov ho filtru 2 8 8 Ka d ch 800 hodin Zkontrolovat v li ventil 3 Ka d ch 1500 hodin Zk...

Page 81: ...cs 31 DR BA A MAZ N 5 8 2 8 2 8 3 8 2 8 8 8 7 8 4...

Page 82: ...prostudujte abyste se sezn mili s innost a dr bou motoru Budete li dodr ovat instrukce v robce motoru budete schopni zajistit maxim ln ivotnost motoru N vody k n hradn mu motoru obdr te od v robce mo...

Page 83: ...b Vypus te motorov olej do vhodn n doby c Plochu kolem v pustn z tky o ist te had kem Vypou t c z tku C vra te na sv m sto a p es plnic otvor D napl te motor spr vn m mno stv m oleje p edepsan jakost...

Page 84: ...jte stla en vzduch max 2 bar Kryt pod chladi em otev ete tak aby z r mu vypadly ne istoty a tr va V souladu s pl nem dr by kontrolujte a nap nejte emen ventil toru motoru stejn tak prov d jte v m nu e...

Page 85: ...te zp t do chladi e Zkontrolujte dn upevn n a t snost hadicov ch spon c Chladic syst m dopl te spr vnou chladic sm s viz kapitola 8 1 Napl te syst m p es v ko chladi e d Hladina chladic kapaliny v exp...

Page 86: ...ici a n dr napl te hydraulickou kapalinou d Na dobu cca 5 minut uv d jte postupn v innost v echny provozn funkce seka ky tak aby ze syst mu vyprchal ve ker vzduch e Po d kladn m odvzdu n n hydraulick...

Page 87: ...h po dobu p ti minut tak aby se hydraulick syst m dn odvzdu nil V chladn ch podm nk ch m e varovn sv tlo hydraulick ho filtru sv tit a t icet minut c Vypn te motor a zkontrolujte hladinu hydraulick ka...

Page 88: ...e mus odpov dat norm ln teplot motoru pokud nen stanovena jin hodnota KONTROLN P POJKY 1 Plnic tlak 20 bar 2 bar 2 Tlak pro zaji t n dop edn trakce motorb navolnob h Plnic tlak by m l b t konstantn 25...

Page 89: ...n dr potrub a rouben V p pad e doch z ke kontaktu mosazi m di olova nebo zinku s palivem napl nujte v m nu p slu n ch d l U n zkoemisn ch dieselov ch motor se vyu v vysokotlak vst ikovac za zen P tomn...

Page 90: ...vov ho syst mu 1 P epn te zapalov n do polohy ON nestartujte motor 2 Otev en m odvzdu ovac ho roubu B na stran vst ikovac ho erpadla vypus te p ebyte n vzduch 3 Ut hn te odvzdu ovac roub 4 Sp na zapal...

Page 91: ...trolujte zda nedo lo k opot eben nebo po kozen hadice vzduchov ho filtru Ujist te se zda jsou svorky hadice dota eny a hadice pevn dr ve spr vn poloze 5 12 BATERIE_____________________________________...

Page 92: ...astartujte seka ku 5 13 NAB JEN BATERIE____________________________________________________ P e t te si n vod k obsluze nab je ky a pokyny pro jej provoz P ed nab jen m baterii vyjm te ze seka ky Poku...

Page 93: ...a o ist te prostor okolo rouben V z jmu prevence zne i t n chra te koncovky v ech odpojen ch hydraulick ch hadic a otev en ch p ipojovac ch kan l P padn rozlitou hydraulickou kapalinu set ete O krou...

Page 94: ...na kola dob e usazena na st edov m n boji Nejprve ut hn te v echny sou sti prsty a pak pomoc momentov ho kl e a to v uveden m po ad Jednotliv matice dotahujte v horn poloze 1 Zkontrolujte a na moment...

Page 95: ...den z nastavovac ch kol k v ky sek n do m sta E tak aby se ac jednotka zajistila ve svisl poloze V echny ac jednotky 6 Odstra te roub no e A 7 Vyjm te n B z ac jednotky 8 Upevn te nov n 9 roub no e A...

Page 96: ...bruste pod jin m hlem Pokud se n zbrous o v ce ne 13 mm A d le ji jej nebruste vym te ho za nov V z jmu zachov n vyv en ho stavu se ujist te e doch z k rovnom rn mu bytku materi lu na obou stran ch no...

Page 97: ...m ve sklopen poloze POZOR P ed pou it m ochrann ho r mu zkontrolujte jeho upev ovac prvky Na ochrann m r mu neprov d jte dn sva ov n Nem te konstrukci ochrann ho r mu Po kozen ochrann r m je nutn vym...

Page 98: ...ovac n t r spole nosti Ransomes Jacobsen Maxim ln ochrany n t ru lze doc lit nanesen m voskov ho filmu na za zen POZOR Aby nedo lo k po ru o ist te ac jednotky pojezd i p evodovku motor a cel v fukov...

Page 99: ...e kontrolujte ka d ch 60 90 dn Baterii ulo te na chladn m a such m m st V z jmu omezen samovyb jen teplota nesm b t vy ne 27 C ani ni ne 7 C Motor P i zah t m motoru sejm te vypou t c z tku vypus te o...

Page 100: ...cs 50 5 DR BA A MAZ N A A B 5 24 MAZ N AC CH JEDNOTEK ____________________________________________ Postrann oto n rameno A P edn oto n rameno B Mont n ep oto n ho kole ka C C...

Page 101: ...cs 51 DR BA A MAZ N 5 POZN MKY...

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Page 104: ...rica Ransomes Jacobsen Limited West Road Ransomes Europark Ipswich IP3 9TT English Company Registration No 1070731 www ransomesjacobsen com North South America Jacobsen A Textron Company 11108 Quality...