Jacto BK3024, Assembly Manual

Page 1: ...on MMI 0012 EDITION 02 2014 CODE 1214733 M QUINAS AGR COLAS JACTO S A Rua Dr Luiz Miranda 1650 17580 000 Pomp ia SP Brasil Tel 55 14 3405 2100 Fax 55 14 3452 1916 Email export jacto com br Home page w...

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Page 3: ...me and complements 18 Assembling the booms 20 Assembling the fans 36 Replacing the wheels 43 Assembling the hitch and the jack 45 Assembling the PTO Shaft 48 Assembling the chemical mixer 51 Assemblin...

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Page 5: ...d versions it is important to point out that there will instructions interspersed in the assembly steps Some images may not correspond exactly to the model that is being assembled however the informat...

Page 6: ...assembled upon receiving BK3024 Remove the fan and complement box located at the front of the sprayer Receiving BK3024 Removing disassembled parts box Remove the tires that are attached to both left a...

Page 7: ...d the spray boom section 1 and hang it to the hoist tackle spray boom Unfold the spray boom section 1 and keep it at 45 degrees in relation to the sprayer Beforeremovingthesprayboomsfromtheboxandunfol...

Page 8: ...Pass the safety strap or chain around section 2 as shown beside Make sure the strap or chain is fastened on two places on section 2 Removing the parts Remove section 2 branches and channels section 2...

Page 9: ...BK 3024 9 Lower the platform ladder and position it for use detail A Removing the parts Remove the chemical mixer Remove the accessory box Remove the PPE compartment ladder A...

Page 10: ...and some items which will be used in the assembly and later in the sprayer Open the box remove the accessories and keep them at hand Picture of the accessories you will find in the box It is worth re...

Page 11: ...e support that is used to transport the booms Remove the support Pass a safety strap or chain around the boom support and hang it on the hoist tackle Make sure the boom support is set at the working p...

Page 12: ...ts from boom support Use the hoist tackle to lift the boom support and po sition it at the working position Insert the four clamps in the support of the platform handrail Place the handrail on the sup...

Page 13: ...iveplasticfromthelevelindicator and place it on the sprayer left side detail C There are two places next to the tank opening left side where the level indicator and the hose will be ins talled Tighten...

Page 14: ...ll the level indicator on the tank upper part and tighten the fastening bolt Picture of the level indicator and hose installed on the tank upper part Fasten the level indicator on the tank lower part...

Page 15: ...embling the level indicator Attach the tank hose to the level indicator sensorl Picture of the level indicator assembled tank hose sensor Connect the electrical cable harness of the level indicator le...

Page 16: ...is going to be installed on section 1 of the spray boom Picture of the scraper Install the scraper on section 1 supports detail D of the spray boom Insert the bolt with a flat washer in the supports...

Page 17: ...with nut and lock nut Install section 1 lock of the spray boom Position section 1 lock at 660 mm from the cylin der support according to the illustration beside Fasten the lock to the section with cla...

Page 18: ...inder on both left and right sides Pass a safety strap or chain around the frame and hang it on the hoist tackle Note that there is a spacer between the cylinder and the support Frame and complements...

Page 19: ...ng the spacer from both left and right sides lower the frame slowly until the support touches the cylinder Remove the spacer Picture of the support touching the cylinder In this position the frame is...

Page 20: ...0 Install section 2 on section 1 To install section 2 on section 1 it is necessary to use both joint unions Remove both bolts from the joint unions Assembling the booms section 1 joint unions bolt Ass...

Page 21: ...ling the joint union on section 1 insert the bushings Assembling the booms Install the joint union on the upper and lower parts of section 1 bushing joint union place to install the joint union bushin...

Page 22: ...joint union bolts To fasten the joint union on section 1 insert the bolts into the bushing according to the illustration beside Tighten the fastening bolts of the joint union Picture of the joint uni...

Page 23: ...2 and lift it with a hoist tackle to install it on section 1 more easily To install section 2 on section 1 place the joint pin on the lower and upper parts Picture of the joint pin inserted Assembling...

Page 24: ...a bushing to lock the joint pin Insert the bolt into the joint pin Install the upper part of section 2 on section 1 through the main articulating arm Assembling the booms bushing lock washer Tighten t...

Page 25: ...Insert the joint pin Tighten the fastening bolt of the joint pin Insert a flat washer and nut to fasten the bolt Insert the bolt with flat washer and bushing to lock the joint pin Assembling the booms...

Page 26: ...ylinder of section 2 The cylinders are included in the sprayer fan box Note that there are markings detail E to connect the hydraulic hoses more easily Assembling the booms cylinder pin cylinder E To...

Page 27: ...ock Place the lock on the upper part of section 2 Place the clamps to fasten to lock on the section The lock must be placed at a distance of 150 mm from the end of section 2 Assembling the booms clamp...

Page 28: ...nuts to fasten the lock on section 2 Remove the bolts from the stop Note that there is a support to install the stop on sec tion 1 The bolts which were removed from the stop must be inserted in the s...

Page 29: ...e stop on the support Tighten the bolts to fasten the stop Picture of the stop assembled Install section 3 on section 2 Note that there are four holes at the end of section 2 detail F Assembling the b...

Page 30: ...Assembly Manual 30 Picture of section 3 Insert both bolts into section 2 according to the illus tration beside Install section 3 on section 2 Assembling the booms section 3 bolts section 2 section 3...

Page 31: ...tening the nut by hand Fit the joint support into the adjustment bolt Insert the two bolts to fasten the joint support Use a nut and lock nut to fasten them Tighten the fastening bolts of the joint su...

Page 32: ...of section 3 fastened on section 2 Assemble the boom unlock bar on section 3 of the spray boom Inserttheclampswiththesupportstofastentheboom unlock bar on section 3 Assembling the booms boom unlock b...

Page 33: ...he clamp Insert the flat washer and the nut to fasten the clamp Start fastening the nut by hand Tighten the nuts to fasten the clamps Pictureoftheboomunlockbarassembled onsection 3 Assembling the boom...

Page 34: ...astening procedure for the skid described previously Picture of the branch protectorand the boom unlock bar assembled on section 3 Afterfasteningtheskidandtheprotector putprotec tors over the clamps a...

Page 35: ...anch protectors on section 2 Attach the spray hoses to the boom Runthesprayhosethroughthesupportsontheboom Check where the hoses must run along the sections Assembling the booms branch protectors sect...

Page 36: ...anual 36 Picture of section 3 spray hose Attach the spray hose between sections 2 and 3 Picture of fan and components box Remove the sides of the box Assembling the fans section 2 section 3 Assembling...

Page 37: ...behind the sprayer to install them more easily as shown on illustration beside Use the hoist tackle to remove the fans from the box and take them to the supports detail H located on the sprayer frame...

Page 38: ...of the fan assembly installed Put the fastening clamps and plate Next put the lock washer and the nut Tighten the clamp fastening nuts Attach the hydraulic hoses to the fan assembly right side Assemb...

Page 39: ...39 Remove the plugs from the fan hydraulic hose fittings Remove the plugs from the hydraulic hoses Attach the hydraulic hose Assembling the fans fittings plugs Tighten the clamps to fasten the hydraul...

Page 40: ...ttach the other hydraulic hose Start fastening it by hand Tighten the hose fastening nut On the frame upper part remove the fastening bolts from the joint pins detail I Assembling the fans Picture of...

Page 41: ...hesteelcablesupport thesteelcablesupports are included in the accessory box Tighten the bolt to fasten the steel cable support Picture of the support assembled Assembling the fans steel cable support...

Page 42: ...42 Fastentheanglebraceontheupperpart detail 1 and lower part detail 2 with clamps Picture of the angle brace assembled Assembling the fans Install the fan angle brace on the frame angle brace angle b...

Page 43: ...in con tainers Remove them to prepare the sprayer for use Replacing the wheels Replacing the wheels iron wheel Before replacing the sprayer wheels make sure the safety strap and the hoist tackle used...

Page 44: ...g nuts Repeat the previous instructions for the wheel on the other side The wheel fastening nuts must be tightened to a 450 N m torque Replacing the wheels NOTE While assembling the tire to the wheel...

Page 45: ...e jack Pass the safety chain around the hitch hang it on the hoist tackle and lift the sprayer Place the jack in the rest position Picture of a ring type hitch Assembling the hitch and the jack jack h...

Page 46: ...Assembly Manual 46 Remove the cotter pin Remove the castle nut Remove the flat washer Picture of the hitch disassembled Assembling the hitch and the jack cotter pin castle nut flat washer...

Page 47: ...Insert the flat washer Push the hitch until it touches the sprayer chassis ac cording to the illustration beside Insert the castle nut The castle nut should be tighte ned by hand until the end Assemb...

Page 48: ...Manual 48 Insert the cotter pin Picture of the hitch assembled After assembling the hitch start assembling the PTO Shaft Picture of the PTO Shaft Assembling the PTO Shaft cotter pin Assembling the PT...

Page 49: ...the sprayer Note that there is a bolt on one of the PTO Shaft sides detail 1 Attach this side 1 to the sprayer Remove the bolt from the PTO Shaft Attach the PTO Shaft 1 to the sprayer Assembling the P...

Page 50: ...other Push the PTO Shaft 2 until it touches the PTO Shaft 1 Insert and tighten the bolts to fasten the PTO Shaft cover Picture of the PTO Shaft cover assembled Picture of the PTO Shaft assembled Assem...

Page 51: ...ide Remove the protective plastic from the chemical mixer Note that there are two joint pins on one of the che mical mixer sides Remove these joint pins Assembling the chemical mixer place to install...

Page 52: ...embly easier Attach the articulating arm to the chemical mixer lower part and insert the joint pin Attach the other articulating arm to the upper part and insert the joint pin Insert the bolt to faste...

Page 53: ...t pin Attach the pressure hose to the chemical mixer This is the hose which connects the five way valve to the chemical mixer Attach the tank hose to the five way valve Attach the return hose Assembli...

Page 54: ...ling the in line filters To transport the sprayer the in line filters are moved to the inside of section 1 in line filter For sprayers with 4 in line filters remove the body of one of the in line filt...

Page 55: ...amps Hold the in line filters parallel to the spray boom ac cording to the illustration beside Tighten the clamp bolts to fasten the in line filter in the correct position Assembling the in line filte...

Page 56: ...n the bolts to fasten the clamp Attach the filter body which was removed earlier Assembling the in line filters Move the in line filter assembly to the center of the space on the boom approximately 29...

Page 57: ...x to tighten the filter body Picture of in line filters assembled Assembling the in line filters Cutofftheclampsfasteningthesprayhosestosection 1 NOTE There are markings showing where to attach the ho...

Page 58: ...ate the electrical cable harnesses on the sprayer rearpart nexttowherethecentralboomwillbeinstalled Cut off the clamps fastening the electrical cable harness to the sprayer chassis Assembling the cent...

Page 59: ...central boom support Locate where the central boom support detail J will be fastened on the fixed frame Install the central boom support Assembling the central boom Insert the bolts to fasten the supp...

Page 60: ...t the lock washer and nut in the two fastening bolts Tighten the fastening bolt nuts Picture of the central boom support assembled Assembling the central boom support Install the central boom on the a...

Page 61: ...om to the support Center the central boom Leave 425 mm between the end of the boom and the clamp Picture of the central boom centered Turn the central boom to position it with the spray nozzles are at...

Page 62: ...lights Assembling the lights Place the light at the end of the central boom Picture of the central boom at the correct working position central boom lights central boom Tighten the clamp bolts that fa...

Page 63: ...electrical cable harness through the hooks detail L located along the central boom support Use clamps detail M to fasten the electrical cable harness to the central boom Position the light 110 mm fro...

Page 64: ...on the central boom Picture of the canvas which will be attached to the Vortex system fans Place the canvas in the fan Assembling the Vortex canvas to the central boom Picture of the lights assembled...

Page 65: ...an Use the deflector strap to fasten the canvas on the fan After assembling the canvas to the fan place the deflector strap Tighten the bolt to fasten the deflector strap Assembling the Vortex canvas...

Page 66: ...ure of the Vortex canvas assembled on the fan Assembling the branches Remove the protective plastic from the bran ches Assembling the branches There are supports to fasten the branches detail N on eve...

Page 67: ...ts from the branch supports Tighten the fastening bolts Locate the existing supports on the branches detail O Assembling the branches O bolts Install the branch on the section with the bolts remo ved...

Page 68: ...ail of the branch fastened to the section Picture of the branch assembled to section 3 of the spray boom Attach the chemical hoses to the branch Assembling the branches fastening Pictureofthechemicalh...

Page 69: ...ear part the chemical hoses that will be connected to the central boom Attach the hoses to the central boom Assembling the branches Picture of the chemical hoses detail P attached to the central boom...

Page 70: ...assembling the branches install the Vortex canvas Cut off the clamps fastening the vortex canvas Picture of the canvas ready to be installed Assembling the Vortex canvas to the booms Assembling the Vo...

Page 71: ...t there are several cords at the end of the canvas that will be used to tie one canvas to the other internally and externally Assembling the Vortex canvas to the booms section 3 section 2 Takeapartthe...

Page 72: ...stem canvas of section 2 that will be used to fasten the canvas around the articulating arm Picture of the canvas fastened with the Velcro strap between sections 1 and 2 The canvas of section 1 should...

Page 73: ...nside the canvas of section 1 Follow the previous instructions Install the Vortex system canvas of the central boom on section 1 Assembling the Vortex canvas to the booms section 1 central boom Pictur...

Page 74: ...sections Tie the elastic cord at the end of section 3 according to the illustration beside Run the elastic cord through the canvas rod and the spray boom section Picture of the elastic cord stretched...

Page 75: ...the other end on section 1 Wherethecanvasofsection3meetsthecanvas of section 2 and between section 2 and section 1 the elastic cord should run through the canvas rods according to the illustration bes...

Page 76: ...PPE Compartment should be installed on the sprayer left side next to the platform ladder Note that there are four bolts where the PPE Com partment will be installed detail S Remove the bolts and spac...

Page 77: ...fasten the PPE Compartment Locate four holes inside the PPE Compartment according to the illustration beside Open the PPE Compartment door Install the PPE Compartment as shown beside Assembling the P...

Page 78: ...upper part of the PPE Compartment before tightening the bolts PictureofthespacerbetweenthePPECompartment and the platform Insert the bolts in the upper holes After inserting the four fastening bolts t...

Page 79: ...BK 3024 79 Picture of the PPE Compartment assembled Assembling the PPE Compartment...

Page 80: ...er tires must be taken All necessary precautions are described in the operator s manual Hitch the sprayer to a tractor and fill in the chemical tank with fresh water Test if the sprayer is working pro...