Jacto CONDOR B-12, Operator'S Manual

Page 1: ...Dr Luiz Miranda 1650 17580 000 Pomp ia SP Brasil Tel 55 14 3405 2100 Fax 55 14 3452 1916 E mail export jacto com br Home page www jacto com br Operator s Manual English version MI 0057 EDITION 10 2006...

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Page 3: ...ou are not quite sure of some operation Should your doubt persist please contact your Jacto dealer Your equipment has a plate showing its model and serial number This information is very important so...

Page 4: ...Line filter 18 Low pressure gauge kit 18 Tank filling device 19 OPERATIONAL PROCEDURES 20 CHOOSING TRACTOR 21 SETTING UP TRACTOR 22 CONNECTING THE PTO 24 ASSEMBLING BOOMS 25 OPERATION AND ADJUSTMENTS...

Page 5: ...ethiscancauseseriousinjuriesor fatalaccidents Do not modify this sprayer in any way because this can impair the function and risk your safety Keep away children aged people and animals while operating...

Page 6: ...bel Keep the chemical products closed and in a dry and ventilated place Usethechemicalproductsinagricultureonly Keep away children untrained people and animals Handle the chemicals following recommend...

Page 7: ...n case of damage by ordering them through the part numbers specified below SAFETY INSTRUCTIONS P N 276220 ATTENTION Lubrication point ATTENTION Read the operator s manual before operating the sprayer...

Page 8: ...ON Riskofserious injuries Do not make any operation on the PTO shaft if the PTO is engaged P N 379008 P N 379065 ATTENTION Risk of serious injuries Keep all protection devices in its places ATTENTION...

Page 9: ...must be locked on the tractor s PTO and sprayer s shaft Make sure the drawbar and the sprayer end are properly engaged Follow these recommendations strictly in order to avoid injuries or death Check...

Page 10: ...ded scale Control valve Model VAR Nozzles Type Antidrip single nozzle body AGS Number 24 Model JA 2 Maximum pressure recommended kg cm psi 14 200 Spacing cm 50 Boom Length m 11 5 Coupling Manual Heigh...

Page 11: ...rol valve Model VAR Nozzles Type Antidrip single nozzle body AGS Number 24 Model JA 2 Maximumpressurerecommended kg cm psi 14 200 Spacing cm 50 Booms Length m 11 5 Coupling Manual Height m 0 5 to 1 8...

Page 12: ...extended scale Control valve Model VAR Hose reel Hose diameter and length 2 x 50 meter 3 8 hoses Spray lance LP 1130 Nozzles 2 x JA 2 nozzle on each of 2 lances Maximum pressure recommended kg cm psi...

Page 13: ...g Height m Level indicator Agitator Filling device Model Speed recommended km h SPRAYER PRESENTATION 1 55 2 50 2 15 255 600 Polyethylene plastic FVS 100 60 JP 75 75 35 500 6 HP at 28 kg cm 400 psi wit...

Page 14: ...while the sprayer is running If it remains closed you will hear an unusual noise in the the pump FVS 100 valve 75 100 kgf cm 21 21 300 300 JP 75 JP 100 JP 75 JP 100 optional PUMP The pumps mounted to...

Page 15: ...re and close the pressure gauge valve NOTE The scale on the cylinder body is to be used as reference for calibration of the sprayer It does not have the same function of the pressure gauge which indic...

Page 16: ...zlesistogeneratedropletsanddistributethemoverthesurfacebeingsprayed Flow angleanddropletsizesvaryaccordingtoworkingpressure Also operating withpressure over that recommended by the manufacturer will d...

Page 17: ...parts to provide more security to the operator These shields prevent the rotating parts from contacting the operator and his clothes and plants as well Do not removetheshields CLEAN WATER TANK OPTION...

Page 18: ...s designed for checking the actual pressure on nozzles It can be installed on the sprayers assembled with both universal nozzle caps and fittings and complex nozzle bodies such as double and quadruple...

Page 19: ...g Run the PTO at 540 rpm After filling set the primary valve 2 back to the working position and install again the plastic cap ATTENTION THE SPRAYER FILLING OPERATION MUST BE MADE IN PLACES APPROPRIATE...

Page 20: ...ion or line filters Clean nozzles and their strainers Change for the first time the pump oil Retighten the bolts on the tank axle and wheels Receiving the sprayer Using the sprayer for the first time...

Page 21: ...hesumofthesprayernetweight sprayerwithempty tank plus the weight equivalent to the tank capacity CONDOR M 12 75 S 12 75 BX 75 EM 75 600 liters CONDOR 800 B 12 75 800 liters Sprayernetweight 310 kg Tan...

Page 22: ...P TRACTOR ADJUSTING PARTS TO HITCH TO THE TRACTOR S THREE POINT SUSPENSION ATTENTION Theinstructionbelowisanexampleofwhatshouldbedoneforproperlyhitchingthe sprayer to the tractor s three point suspens...

Page 23: ...SITION The positions of the holes vary according to the duty to be done Thirdarm s position No 1 No 1 No 2 No 2 Dutykind Ultra light Light Medium Heavy Frame No 4 No 3 No 4 No 3 STABILIZINGCHAINS Thes...

Page 24: ...the section MAINTENANCE PTO SHAFT Mount the sprayer to the tractor three pointsuspensionandlevelitasshowninthe figure beside h h 5 cm 5 cm NOTE Align the forks as shown by A A height adjustment Adjust...

Page 25: ...abilizing rope D ASSEMBLING THE BOOMS CONDOR M 12 75 S 12 75 800 B 12 75 Assemble the booms on the sprayer detail C Install the stabilizing rope and level the booms through the chain to be fastened to...

Page 26: ...transporting the sprayer on trailers trucks or tows The booms lock system is designed for operations at low speeds Lock the booms when moving the sprayer within the property Only open or close booms...

Page 27: ...g machinery without the obligatory individual protective equipment CORRECT APPLICATION RATE Anytypeofapplicationrequiresthat theratebemaintainedduringthewholesprayingwork This will be possible when yo...

Page 28: ...ayer thus releasing the pressure and close the pressure gauge valve V A R pressure gauge NOTE The scale is a reference for calibrating the sprayer It does not have the same function of the pressure ga...

Page 29: ...to the calibrations It has two basic functional characteristics in relation to the conventional control valves 1 FLOW RATE PROPORTIONAL TO TRAVEL The spray volume per area sprayed remains constant eve...

Page 30: ...es to vary thus changing the flow rate E G F fixing screw 07 Check for pressure variation in the pressure gauge If so proceed as follows Loosen the fixing screw of the outlet to the boom section chose...

Page 31: ...te this important operation Jacto has installed on its trailed sprayers a suitable device that rinses internally the containers with pressurized water eliminating most of the residues CHEMICALCONTAINE...

Page 32: ...al valve lever Fit thecontainercapand tight itverywelltoavoid leakage during the agitation Agitate the container strongly in all ways horizontal and vertical duringapproximately30secondstoremovetheres...

Page 33: ...The alumina sintered nozzles are almost as hard as diamond and resist yet the most corrosive products Thisprovidesperfectstabilityforlongtimeconcerningallrequirementssuchasflowrate coverage and dropl...

Page 34: ...1 136 165 208 242 175 211 266 311 32 38 50 55 43 52 66 77 64 76 100 113 88 106 134 157 125 151 191 222 160 193 244 285 TABLE 02 SPRAYING VOLUME WITH NOZZLE SPACING AT 50 CM 0 32 0 38 0 50 0 55 0 43 0...

Page 35: ...VES APPLICATIONS The flat fan nozzles of the Series 110 UF approved by international standards are nozzles of universalusemadeinKemtal ahighlyresistantandstablepolymericmaterial Thesenozzlesare as res...

Page 36: ...0 47 0 68 0 77 0 76 1 05 1 19 TABLE 02 SPRAY VOLUME WITH NOZZLE SPACING AT 50 CM Inordertoachievesprayvolumes l ha fromnozzlespacingsotherthan50cm multiplythevalues of the Table 2 by the conversion un...

Page 37: ...tle requirement as to the chemicalmixturesolution 75 100 150 75 100 150 NOZZLES JD 10A JD 12P 0 45 0 87 0 54 1 04 0 38 0 75 PRESSURE psi FLOW RATE l min 75 100 150 TABLE 1 FLOW RATE NOZZLES PRESSURE p...

Page 38: ...s WHENOPERATINGSPRAYER Check for the proper working conditions of the sprayer Donotblowbymouthnozzles valvesortubes Do not spray against the wind Do not spray at sunny times Use individual protective...

Page 39: ...iththeaccelerationusedtotravelthe50meters openthenozzlesandadjust the pressure according to directions for the different types of nozzles Conenozzles from 45 to 200 psi Flat fan nozzles from 15 to 60...

Page 40: ...width x 3 beds sprayed simultaneously 3 m spray swath 3 Whenthetractorentersthespacebetweentherows thesprayswathcanvarydependingonthe quantityoflanceorgunusedforspraying Ifusingonespraylanceorgun the...

Page 41: ...olume proceedasfollows 1 Ifthesprayingvolumeisbelowthatdesired increasethepressure decreasethe speed but keep 540 rpm at PTO or change the nozzles for others of higher flow rate 2 Ifthesprayingvolumei...

Page 42: ...k ATTENTION Readcarefullythechemicalsmanufacturer s label Pour the chemicals into a bucket with little water and stir Add water until filling the bucket up Stiruntilthemixtureishomogeneous Pour the so...

Page 43: ...whenever filling the tank or necessary FVS 100 valve ring filtering element filter cap PRESSURE REGULATOR Disassemble the pressure regulator every 100 working hours Check for wear on the valve and val...

Page 44: ...se itmaybenecessaryto service the antidrip valve Please refer to the tablebelow PROBLEMS CORRECTIONS CAUSES 1 nozzle body cup filtering element cone nozzle nozzle cap filtering element flatfan nozzle...

Page 45: ...JP 42 MULTIFAKEP 2 MOBILGREASE77 LUBRAX GMA 2 BEACONEP 2 ANDSIMILARPRODUCTS LITHIUMBASEGREASE NGLI 2 GREASE Spray pump mounted on this sprayer NOTE Thepresentationorderofrecommendedproductsdoesnotimpl...

Page 46: ...the nut 1 Slide the pulley 2 Retighten the nut 3 AGITATOR CONDOR S 12 75 S EM 75 To eliminate leakages tighten the gasket holding screw 1 clockwise If leakage cannot be eliminated this way any more t...

Page 47: ...helengthbycuttingthetubesand protection guardsproportionately Note File and remove all burrs Connect the PTO shaft and install the safetychain Note Leave some slack on the chain considering angular mo...

Page 48: ...ely by removing the drain plug Remove the filter cover and open the filter valve Remove the plastic cap 1 from the primary valve 2 Set the primary valve lever to the filling position Run the sprayer f...

Page 49: ...The nozzle spraying angle oscillates d INTERMITTENT PRESSURE The pressure gauge needle vibrates with intensity The pressure hoses vibrate with intensity The nozzles apraying angle varies b PRESSURE DE...

Page 50: ...ed 5 Obstruction in the intake hoses Check whether the hose connecting the filter to the pump is twisted Check whether there is any obstruction in the hoses from tank to filter Fill up the tank with w...

Page 51: ...lean or replace if necessary Check for damaged hoses filter packing rings etc and repair if necessary PROBABLECAUSES SOLUTIONS When the pumps runs liquid will pass through the valve even in the closed...

Page 52: ...the chemical solution in enough quantity to spray the remaining of the crop Empty completely the tank and wash thoroughly the sprayer in a place without contamination risk to rivers lakes brooks dams...

Page 53: ...ion and painting Parts which show wear or tear due to use UNLESS THEY SHOW DEFECTS IN WORKMANSHIP ASSEMBLYORMATERIAL Hydraulic lubricating oils and grease Injuries of personal or material nature to th...

Page 54: ...IS IN FORCE AS OF THIS DATE RETAILPURCHASERSIGNATURE URGENT RESPOND WITHIN 30 DAYS FIRST CLASS POSTAGE REQUIRED PRODUCT REGISTRATION CARD INVOICE NUMBER DATE RETAILINGDEALER PHONE CITY STATE SPRAYER...