JAE 350-MX80-15, Operation Manual

Page 1: ...SSUED Production Engineering Dept Prepared Checked Approved PL Approved K KOIDE N SAKAI C YANOSAKI JAE Connector Div Proprietary Copyright 2020 Japan Aviation Electronics Industry Ltd Crimping Applica...

Page 2: ...on means that there is a potentially dangerous situation that could lead to death or serious injury if the precaution is not followed CAUTION This indication means that there is a potentially dangerou...

Page 3: ...s damaged please contact the store you purchased the tool or our sales office near you Be sure to take enough rest if you need to work with this tool for a long time Otherwise it may result in bodily...

Page 4: ...of Insulation Height 8 6 6 Control of Crimp Height 9 7 7 Change of Crimper Anvil and Cutter 9 7 1 7 1 Change of crimper 9 7 2 7 2 Change of anvil 10 7 3 7 3 Change of cutter 11 8 8 Adjustment 11 8 1...

Page 5: ...0 1mm CAUTION 700 03580 500 A safety cover is not included in the standard specifications If the crimping machine does not have a cover there is an optional safety cover 700 03580 500 2 2 Attachment...

Page 6: ...it upward If the lever is placed below turn clockwise In this condition remove the feed finger and then insert contacts between feed plate cover At that time be sure to place the carrier between the c...

Page 7: ...first contact in the condution to be ready for crimping then put down the feed finger release lever Confirm for the top of feed finger to be inside the pilot hole then turn the contact hold lever to c...

Page 8: ...crimp height in 0 03 mm steps with the crimp height adjustment disc Adjust the crimp height to match the wire used To adjust the crimp height turn the crimp height adjustment disc shown above clockwis...

Page 9: ...Crimper Anvil and Cutter CAUTION In changing a crimper anvil or cutter disconnect the POWER plug from the outlet 7 1 7 1 Change of crimper Check that the machine is turned OFF M8 The wire crimper and...

Page 10: ...tion Before reassembly clean the surfaces on the anvil block cutter block fixed cutter wire anvil and insulation anvil making sure all grit and foreign materials are removed Be sure to tightly press t...

Page 11: ...s complete check the front and rear movable cutters for correct motion 8 8 Adjustment The follwing is the adjustment method for contact location If adjustment is necessary please follow the applied pr...

Page 12: ...t back adjustment screw fixing screws Loosen the feed finger screw If you turn the front back adjustment screw clockwise the contact feed plate moves to the back side Conversely turning it countercloc...

Page 13: ...r Holder Operation Area Grease Lightly coating Once a week For Applicator Transfer Related Area Feed actuating Lever Feed Lever Knob Area 90 Turbine Oll 90 1 2 One or two drops per week For Roller Rol...

Page 14: ...q 1 15 MX80P10K4F1 MX80S08K4F1 AESSX0 3 1 4 FLRY A0 35sq 1 25 FLRY B0 35sq 1 3 FLRY A0 5sq 1 5 FLRY B0 5sq 1 5 MX80P08K3F1 MX80S08K3F1 FLRY A0 75sq 1 8mm FLRY B0 75sq 1 8mm FLRY B1 0sq 2 0mm 10 2 10 2...

Page 15: ...5sq FLRY B0 5sq 0 82 0 88mm 1 8mm 75N 75 min MX80P08K3F1 MX80S08K3F1 AESSX0 75 FLRY A0 75sq FLRY B0 75sq 0 90 1 00mm 2 25mm 90N 90N min FLRY B1 0sq 1 00 1 10mm 2 35mm 120N 120N min CAUTION 1 1 The cr...

Page 16: ...is extended from the wire barrel 3 3 Wire insulation does not intrude into the wire barrel 4 4 Wire strands do not protrude between the wire barrel and the insulation barrel 5 5 Wire insulation is wr...

Page 17: ...Aviation Electronics Industry Ltd Connector Div Production Engineering Dept Number T703580 Page 17 20 JAE Connector Div Proprietary Copyright 2020 Japan Aviation Electronics Industry Ltd 12 12 Blown U...

Page 18: ...6 2A 06 04 Japan Aviation Electronics Industry Ltd Connector Div Production Engineering Dept Number T703580 Page 18 20 JAE Connector Div Proprietary Copyright 2020 Japan Aviation Electronics Industry...

Page 19: ...8 1 19 Pivot block 743 03344 019 1 20 Lift cam unit 700 03004 020 1 21 Key 723 03004 021 1 22 Roller pin 704 03004 022 1 23 Roller 711 03004 023 1 24 Feed actuating cam 741 03006 024 1 25 Crimper hold...

Page 20: ...lt with hexagonal hole M8 25 1 89 PL PL seal 775 09004 011 1 501 Screw with hexagonal hole M4 4 4 502 Bolt with hexagonal hole M3 5 1 503 Bolt with hexagonal hole M3 8 2 504 Bolt with hexagonal hole M...

Page 21: ...Mouser Electronics Authorized Distributor Click to View Pricing Inventory Delivery Lifecycle Information JAE Electronics C2777 350 MX80 15...