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DCF-S-0126-2A (06.04)

Japan Aviation Electronics Industry, Ltd.

Connector Div. Production Engineering Dept.

日本航空電子工業株式会社コネクタ事業部生産技術部

Number

番号

T703580

Page

16

20

JAE Connector Div. Proprietary.
Copyright © 2020, Japan Aviation Electronics Industry, Ltd.

11.圧着コンタクトの良否判断

11.Check of the Crimped Contact

本項では、圧着コンタクトの良品、不良品につい
て説明します。

It explains the good item and rejects of the
crimping contact.

正しく圧着されたコンタクト

PROPER

CRIMPED

CONTACT

(1)

クリンプハイトが、電線サイズによる指定寸法内
である。(

10

項参照)

(1)

Crimp height is satisfied with crimp standard.(refer to
para.10)

(2)

芯線先端が芯線バレルより出ていること。

(2)

Wire strands tip is extended from the wire barrel.

(3)

芯線バレル内に被覆が喰い込んでいないこと。

(3)

Wire insulation does not intrude into the wire barrel.

(4)

芯線がバレルからはみだしていないこと。

(4)

Wire strands do not protrude between the wire barrel
and the insulation barrel.

(5)

被覆バレル内に被覆が巻かれていること。

(5)

Wire insulation is wrapped in the insulation barrel.

(6)

ベルマウス(芯線未圧着部)があること。

(6)

Bell-mouth(not crimped part)is formed.

(7)

圧着面が過度に荒れていないこと。

(7)

Crimped surface is not got too rough.

(8)

その他コネクタ製品仕様を満足していること。

(8)

Crimped contact is satisfied with other specifications of
connector product.

注意事項

NOTE

本項に記載されているものは、一般的な良否基
準です。その他詳細につきましては、

MX80

シリ

ーズコネクタ取扱説明書

JAHL-11280

を参照下

さい。

This paragraph is a general quality standard. For
product check other than crimping , refer to MX80
Series connector assemble manual No.JAHL-11280.

クリンプハイト

Crimp height

ベルマウス

Bell-mouth

電線

Wire

芯線バレル

Wire barrel

被覆バレル

Insulation barrel

16/20

Summary of Contents for 350-MX80-15

Page 1: ...SSUED Production Engineering Dept Prepared Checked Approved PL Approved K KOIDE N SAKAI C YANOSAKI JAE Connector Div Proprietary Copyright 2020 Japan Aviation Electronics Industry Ltd Crimping Applica...

Page 2: ...on means that there is a potentially dangerous situation that could lead to death or serious injury if the precaution is not followed CAUTION This indication means that there is a potentially dangerou...

Page 3: ...s damaged please contact the store you purchased the tool or our sales office near you Be sure to take enough rest if you need to work with this tool for a long time Otherwise it may result in bodily...

Page 4: ...of Insulation Height 8 6 6 Control of Crimp Height 9 7 7 Change of Crimper Anvil and Cutter 9 7 1 7 1 Change of crimper 9 7 2 7 2 Change of anvil 10 7 3 7 3 Change of cutter 11 8 8 Adjustment 11 8 1...

Page 5: ...0 1mm CAUTION 700 03580 500 A safety cover is not included in the standard specifications If the crimping machine does not have a cover there is an optional safety cover 700 03580 500 2 2 Attachment...

Page 6: ...it upward If the lever is placed below turn clockwise In this condition remove the feed finger and then insert contacts between feed plate cover At that time be sure to place the carrier between the c...

Page 7: ...first contact in the condution to be ready for crimping then put down the feed finger release lever Confirm for the top of feed finger to be inside the pilot hole then turn the contact hold lever to c...

Page 8: ...crimp height in 0 03 mm steps with the crimp height adjustment disc Adjust the crimp height to match the wire used To adjust the crimp height turn the crimp height adjustment disc shown above clockwis...

Page 9: ...Crimper Anvil and Cutter CAUTION In changing a crimper anvil or cutter disconnect the POWER plug from the outlet 7 1 7 1 Change of crimper Check that the machine is turned OFF M8 The wire crimper and...

Page 10: ...tion Before reassembly clean the surfaces on the anvil block cutter block fixed cutter wire anvil and insulation anvil making sure all grit and foreign materials are removed Be sure to tightly press t...

Page 11: ...s complete check the front and rear movable cutters for correct motion 8 8 Adjustment The follwing is the adjustment method for contact location If adjustment is necessary please follow the applied pr...

Page 12: ...t back adjustment screw fixing screws Loosen the feed finger screw If you turn the front back adjustment screw clockwise the contact feed plate moves to the back side Conversely turning it countercloc...

Page 13: ...r Holder Operation Area Grease Lightly coating Once a week For Applicator Transfer Related Area Feed actuating Lever Feed Lever Knob Area 90 Turbine Oll 90 1 2 One or two drops per week For Roller Rol...

Page 14: ...q 1 15 MX80P10K4F1 MX80S08K4F1 AESSX0 3 1 4 FLRY A0 35sq 1 25 FLRY B0 35sq 1 3 FLRY A0 5sq 1 5 FLRY B0 5sq 1 5 MX80P08K3F1 MX80S08K3F1 FLRY A0 75sq 1 8mm FLRY B0 75sq 1 8mm FLRY B1 0sq 2 0mm 10 2 10 2...

Page 15: ...5sq FLRY B0 5sq 0 82 0 88mm 1 8mm 75N 75 min MX80P08K3F1 MX80S08K3F1 AESSX0 75 FLRY A0 75sq FLRY B0 75sq 0 90 1 00mm 2 25mm 90N 90N min FLRY B1 0sq 1 00 1 10mm 2 35mm 120N 120N min CAUTION 1 1 The cr...

Page 16: ...is extended from the wire barrel 3 3 Wire insulation does not intrude into the wire barrel 4 4 Wire strands do not protrude between the wire barrel and the insulation barrel 5 5 Wire insulation is wr...

Page 17: ...Aviation Electronics Industry Ltd Connector Div Production Engineering Dept Number T703580 Page 17 20 JAE Connector Div Proprietary Copyright 2020 Japan Aviation Electronics Industry Ltd 12 12 Blown U...

Page 18: ...6 2A 06 04 Japan Aviation Electronics Industry Ltd Connector Div Production Engineering Dept Number T703580 Page 18 20 JAE Connector Div Proprietary Copyright 2020 Japan Aviation Electronics Industry...

Page 19: ...8 1 19 Pivot block 743 03344 019 1 20 Lift cam unit 700 03004 020 1 21 Key 723 03004 021 1 22 Roller pin 704 03004 022 1 23 Roller 711 03004 023 1 24 Feed actuating cam 741 03006 024 1 25 Crimper hold...

Page 20: ...lt with hexagonal hole M8 25 1 89 PL PL seal 775 09004 011 1 501 Screw with hexagonal hole M4 4 4 502 Bolt with hexagonal hole M3 5 1 503 Bolt with hexagonal hole M3 8 2 504 Bolt with hexagonal hole M...

Page 21: ...Mouser Electronics Authorized Distributor Click to View Pricing Inventory Delivery Lifecycle Information JAE Electronics C2777 350 MX80 15...

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