Jäger 10404085, Manual

Page 1: ...Manual Z62 H450 01 S19W2 2V High Frequency Spindle Pneumatic taper change ...

Page 2: ...evelopment we reserve the right to make technical modifications and variations from the exact design described in the manual The text in this manual has been compiled with the utmost care However Al fred Jäger GmbH cannot assume any legal responsibility or liability of any kind for incorrect information and any consequences thereof Translations and reproductions including of extracts are prohibite...

Page 3: ...ensor MiniCoder 23 6 6 1 Technical data TTL x8 23 6 7 Air borne noise emissions 24 7 Operating location 25 8 Installation 26 8 1 Installing the HF spindle 26 8 2 Diameter of media supply line 27 8 3 Cooling water 27 8 3 1 Quality of cooling water 27 8 3 2 Setting the cooling 27 8 4 Compressed air 28 8 4 1 Air purity classes ISO 8573 1 28 8 4 2 Setting the sealing air 28 8 4 3 Setting values 29 9 C...

Page 4: ...Item no 10404085 Revision 02 4 44 Contents Translation of the original manual 15 Declaration of Incorporation 43 ...

Page 5: ...tion of the man ual carefully again 1 2 Explanation of symbols used To enable quick classification of information this manual uses visual aids in the form of symbols and text markings Notes are marked with a signal word and a colored box DANGER Dangerous situation Results in serious injury or death u Measure to avert the danger WARNING Dangerous situation May result in serious injury or death u Me...

Page 6: ... Available on request q Spindle holder q Frequency converter q Chiller q Collet grease q Hose connections q Further accessories on request Only approved accessories have been tested for operational safety and func tionality Ü Do not use any other accessories this may invalidate any warranty claims and compensation claims for damages Ü If the spindle holder is to be produced in house it is essentia...

Page 7: ...l and a frequency con verter 3 1 Permissible types of machining The HF spindle has been developed only for the following types of machining q Cutting q Drilling q Engraving q Grinding Ü Contact Alfred Jäger GmbH if other types of machining are required 3 2 Permissible materials The HF spindle has been developed only for the following materials q Metals such as alloys cast metals etc q Sintered mat...

Page 8: ...are not approved for use in areas at risk of explosion Use in such areas may result in explosions u Do not use the HF spindle in potentially explosive atmospheres DANGER Due to flying parts The HF spindle operates at high speeds and may therefore be flung away by these u Operate the HF spindle only if it is installed in the machine or system in a fixed manner Note Adhere to the limit values u Obse...

Page 9: ...use chips to fly out with great force u Never remove the protective devices of the machine or system u Always wear protective goggles during work Example of design Inserting the shank Note Ensure functionality u Never operate the HF spindle without a clamped tool shank If no tool shank is clamped q The clamping system is damaged by the centrifugal forces q The clamping system is shifted q The bala...

Page 10: ...nd forwarding this to the machine controller for evaluation 4 3 Installation and maintenance Ü Carry out installation cleaning and maintenance work only after shutting down the HF spindle and after the shaft has come to a standstill Ü Install all safety and protective devices of the machine immediately after completing work 4 4 Modification and repair Modifications or alterations to the HF spindle...

Page 11: ... 2 8 1b 1c 1a Electrical connection for motor phases 1b Electrical connection for Tool taper monitoring 1c Electrical connection for Vector control 2 Cooling water G 1 8 3 Sealing air G 1 8 4 Taper cleaning G 1 8 7 Pneumatic system for tool change G 1 8 8 Cylinder vent Sound absorber may only be removed if necessary G 1 8 ...

Page 12: ...ding on the version q HF spindle rotating q HF spindle too hot q HF spindle at a standstill etc The FC forwards the operating states of the HF spindle to the machine con troller Note Connect the SpeedTEC quick locking connector u For the combination SpeedTEC connector plug SpeedTEC cable plug u Remove the O ring on the SpeedTEC connector plug 5 3 Cooling Liquid cooling keeps the HF spindle at a co...

Page 13: ...ntamination and damage to the inner taper and the clamping system 5 6 Pneumatic tool change For guidelines on air quality see Air purity classes ISO 8573 1 28 section The tool change or tool taper change is performed pneumatically During this a mechanism is operated inside the HF spindle which clamps re leases or ejects the tool taper or collet 5 7 Cylinder vent The cylinder takes in air when clam...

Page 14: ...r poles pairs 1 Rated rotation speed 50 000 rpm Acceleration braking value Per second 10 000 rpm other values by consultation Characteristics Speed sensor Vector control TTL 8x Toothed wheel Teeth 64 Module 0 4 Motor protection PTC 130 C Optional accessory Housing Stainless steel Housing diameter 61 9 mm Cooling Liquid cooled Ambient temperature 10 C 45 C Sealing air Protection category sealing ai...

Page 15: ...Specifications Item no 10404085 Revision 02 15 44 Coupler plug Y TEC 9 pin motor phases 12 pin sensors SpeedTEC 17 pin sensors Weight 6 2 kg Inner taper run out 1 µ Axial run out 1 µ 6 1 Dimensions Clamping range ...

Page 16: ...s S1 100 Rated rotation speed 5 000 10 000 20 000 30 000 40 000 50 000 rpm Speed 2 875 8 823 18 500 28 507 38 515 48 522 rpm Frequency 83 167 333 500 667 833 Hz Rated power 0 134 0 43 0 91 1 36 1 800 2 242 kW Torque 0 446 0 466 0 47 0 46 0 45 0 441 Nm Voltage 24 44 73 104 135 167 V Current 12 11 9 11 9 11 8 11 8 11 7 A cos φ 0 96 0 82 0 83 0 82 0 8 0 79 Measured values S6 60 Rated rotation speed 5...

Page 17: ... 167 kW Torque 0 483 0 681 0 647 0 64 0 63 0 63 Nm Voltage 24 44 73 104 136 167 V Current 12 15 9 15 8 15 8 15 8 15 8 A cos φ 0 93 0 92 0 88 0 86 0 85 0 83 Note on operation with static frequency converters For operation with a frequency converter the effective fundamental voltage must correspond to the specified motor voltage The measured currents may be greater than the specified values due to t...

Page 18: ...6 46 Arms p0322 Maximum speed 60 000 rpm p0326 Stalling torque correction factor 100 p0335 Cooling type Liquid cooled p0341 Moment of inertia 0 kgm p0348 Field weakening operating speed VDC 600 V 71 820 rpm p0350 Stator resistance cold 0 427 Ω p0353 Series inductance 0 mH p0354 Rotor resistance cold 0 241 Ω p0356 Stator stray inductance 0 098 mH p0358 Rotor stray inductance 0 141 mH p0360 Main ind...

Page 19: ...dle plug FSW9 I Tec S21 GNYE 0 75 mm 0 14 mm BN 0 22 mm RD 0 14 mm BU 0 14 mm WH 0 22 mm WH 0 14 mm BU BN BN BN RD BU BU VT GN BK WH WH WH B Motorphase V motor phase V A Motorphase U motor phase U 4 3 C Motorphase W motor phase W 1 KTY PTC PT1000 2 KTY PTC PT1000 5 PE Schutzleiter protective earth Aderleitung braun U blau V schwarz W bei Jäger Stator 70 40 2pol core cable brown U blue V black W at...

Page 20: ...ger GmbH untersagt Datum Gepr Bearb Norm Projekt Nr Version Nr Zeichn Nr von Blatt DIN 81346 Pinbelegung FSW9 12 Y TEC 12 S19 1 2 3 4 5 6 7 8 9 10 11 12 PNP Induktiver Näherungsschalter Inductive proximity switch Us 0V output PNP Induktiver Näherungsschalter Inductive proximity switch Us 0V output BN 0 14 mm BU 0 14 mm BN 0 14 mm BU 0 14 mm Signal HSK clamped BK 0 14 mm Signal HSK ejected BK 0 14 ...

Page 21: ...t Datum Gepr Bearb Norm Projekt Nr Version Nr Zeichn Nr von Blatt DIN 81346 Pinbelegung FS17 S10 Vektor GS04 S M UA SIN NA 1 Spur UN PZ N GND 5V 5 UB COS PB 2 Spur UA SIN PA 1 Spur UB COS NB 2 Spur UN NZ N Sense Zahnradgeber GS04T08 Mis encoder GS04T08 Mis 11 10 7 3 2 1 12 13 E BU 0 25 mm BN 0 25 mm WH 0 25 mm GY 0 25 mm YE 0 25 mm GN 0 25 mm RD 0 25 mm PK 0 25 mm wird nicht benötigt isoliert hine...

Page 22: ...N 250 Ω Insulation test voltage Vis 3 kV Response time ta 2 5 s Operating temperature range V 0 Top 25 180 C Resistance values TNAT ΔT R TNAT ΔT VPTC 2 5 V R TNAT ΔT VPTC 2 5 V R TNAT 15 K VPTC 7 5 V R TNAT 23 K VPTC 2 5 V 130 5 C 550 Ω 1330 Ω 4 kΩ 6 5 Tool change monitoring Tool taper monitoring indicates the readiness status of the HF spindle to the operator and forwards the corresponding signal...

Page 23: ... the built in encoder is modulated by the moving target wheel q The sensor detects the change in magnetic field and converts this into a square wave output signal TTL q The sensor multiplies the output signal by 8 6 6 1 Technical data TTL x8 Supply voltage 5 V 5 load current 60 mA Output signal 2 square wave signals offset by 90 with reference pulse Type RS 422A VOH High 2 5 V VOL Low 0 5 V Phase ...

Page 24: ...Technical Specifications Item no 10404085 Revision 02 24 44 6 7 Air borne noise emissions CAUTION Noise has an impact on health u Only operate the HF spindle if you are wearing hearing protection ...

Page 25: ...eds which may cause chips to fly out with great force u Never remove the protective devices of the machine or system u Always wear protective goggles during work Example of design Mounting surface Note the following points before installing the HF spindle Ü Make sure that the correct spindle holder for the HF spindle is fitted in the machine Ü Check the connecting hoses for damage Ü Check the conn...

Page 26: ...nd free of strain Ü Seal all connections for compressed air axially in relation to the tightening direction Ü Seal all connections for cooling water axially in relation to the tightening direction Ü If the HF spindle is equipped with sealing air Ä Make sure that no air flow can occur in the bearing area Ä Always use sealed cable boxes when connecting electrical lines Ü Mount the HF spindle on the ...

Page 27: ... immediate corrosion on bare parts which is often unno ticeable at first but later leads to serious corrosion damage Ü Do not use pure or distilled water Deposits in cooling channels due to unsuitable cooling water prevent the dis sipation of heat Ü Use cooling water with the following properties Drinking water according to 98 83 EC Hardness 1 15 dH PH value 7 9 Additive corrosion protection 20 An...

Page 28: ... air quality see Air purity classes ISO 8573 1 28 section The adjustment value for the sealing air depends on the hose diameter and length Ü Hose diameter DN 4 Ü The setting value can be found in the following diagram Ü To ensure effective control turn on the sealing air and cooling when turn ing on the machine This protects the HF spindle even when it is stationary Lowest sealing air supply Dry m...

Page 29: ...no 10404085 Revision 02 29 44 8 4 3 Setting values For guidelines on air quality see Air purity classes ISO 8573 1 28 section Ü Keep to the following values Taper cleaning 4 5 6 bar Pneumatic system for tool change 6 bar ...

Page 30: ...entrifugal forces q The clamping system is shifted q The balance of the HF spindle is affected q The bearing is damaged Ü Turn the shaft of the spindle at least ten times by hand Ü Before storing and before commissioning only clean the cooling duct with compressed air 9 1 Running in schedule Duration of load minutes Max load Ü Put the HF spindle into operation with a clamped tool without machining...

Page 31: ...ing this to the machine controller for evaluation 9 4 Commissioning after storage Ü Do not put the HF spindle into operation until its temperature has adjusted from the temperature of the storage location to the temperature of the us age location Ä The temperature difference between the HF spindle and the usage lo cation should not exceed 10 C Ü Carry out all steps in the Maintenance 36 section Ü ...

Page 32: ...The clamping system is damaged by the centrifugal forces q The clamping system is shifted q The balance of the HF spindle is affected q The bearing is damaged 10 1 Clockwise and counter clockwise Sample illustration Direction of rotation indication The HF spindle clamping system is designed for clockwise and counter clock wise rotation Ü Only use tools with the correct direction of rotation for th...

Page 33: ...ge and clean when switching to the HF spindle Insert the tool up to the contact surface of the clamping taper Ü Make sure that the shaft of the HF spindle has come to an absolute stand still Ü Switch on the compressed air for the tool change Ü Remove the tool Ü Clean the inner taper of the tool mount and the inner taper of the shaft with the felt cleaning taper Ü Insert the tool Ä Insert the tool ...

Page 34: ...ic taper change During a tool change the tool mount is pressed out of the shaft by the cylin der 10 3 2 Installing the changing station Proceed as follows to install the changing station Ü Drill a hole with a suitable diameter Ø D1 H7 for the tool mount Ü Add an M5 thread Ü Insert the changing station into the hole Ü Secure the changing station using the threaded spindle M5 10 3 3 Maintenance Befo...

Page 35: ...may be flung out u Note the maximum speed for the selected tool u Note the maximum speed for the HF spindle u The maximum permissible speed of the HF spindle for commissioning processing is always the lowest specified speed Ü Only use tools that are technically sound Ü Only use tools with a tool shank diameter that corresponds to the inner di ameter of the collet For example do not use shanks with...

Page 36: ...ensure that the HF spindle functions safely and accurately all contact sur faces of the HF spindle the mount for the HF spindle the tool mount and the tool holder must be clean Note Foreign matter reduces the service life u Do not use compressed air to clean the HF spindle u Do not use ultrasonic cleaning on the HF spindle u Do not use steam jets to clean the HF spindle This could cause contaminat...

Page 37: ...ndle in horizontal position Ü Store the HF spindle so that it is protected from moisture dust and other environmental influences Ü Note the following storage conditions Temperature of storage location 10 C 45 C Relative humidity 50 12 4 Monthly maintenance Ü Turn the shaft of the HF spindle at least ten times by hand every four weeks 12 5 Long periods of storage Ü Turn the shaft of the HF spindle ...

Page 38: ...tection More than 90 of the materials used in the HF spindle can be recycled alu minum stainless steel steel copper etc The HF spindle may not be disposed of with normal domestic waste Ü Remove all non recyclable materials Ü Dispose of the HF spindle as scrap at an approved recycling facility Ü Follow all rules of the responsible administrative bodies Ü Do not discharge coolants into wastewater Ü ...

Page 39: ...al energy supply companies u Before commencing work switch off the power supply of the HF spindle Note Damage due to electrostatic discharge Do not touch the electrostatic sensitive components of the HF spindle 14 1 Service partners Only certified service partners may open and repair the spindle Failure to comply with this voids any warranty claims and compensation claims for dam ages Ü The list o...

Page 40: ...requency converter has shut down q Check the error messages in the frequency converter man ual Tool change initiated q Turn off the pneumatic system for the tool change HF spindle becomes hot Cause Troubleshooting Insufficient cooling q Check the power of the chiller q Check the water level of the chiller q Check the connections and the cooling hoses q Check the cooling circuit q Check the chiller...

Page 41: ...lamp the HF spindle Bearings damaged q Contact Alfred Jäger GmbH service No automatic tool change Cause Troubleshooting Contamination q Remove all contamination between the tool taper and shaft of the HF spindle Observe all points in the Tool change 32 and Mainte nance 36 sections Lack of pressure q Check the connections for compressed air q Check the hoses for compressed air q Check the pneumatic...

Page 42: ...serve all points in the Tool change 32 and Mainte nance 36 sections Frequency converter incorrectly set q Compare the values for the HF spindle with the set values on the frequency converter Machining too heavy q Reduce the machining load intensity Mounting screws are loose q Tighten the screws securely HF spindle damaged q Contact Alfred Jäger GmbH service If the error is not rectified after chec...

Page 43: ...6 4 1 6 5 1 7 1 1 7 1 1 1 7 2 1 7 3 1 7 4 The incomplete machinery in its standard design complies furthermore with the following applicable regulations Applicable harmonized standards DIN EN ISO 12100 Safety of machines The machinery is incomplete and must not be put into service until the ma chinery into which it is to be incorporated has been declared in conformity with the provisions of the Ma...

Page 44: ...239 Ober Mörlen GERMANY 49 0 6002 9123 0 sales alfredjaeger de www alfredjaeger de Serial number Type Z62 H450 01 S19W2 2V Item no 10404085 Revision 02 Date 30 09 2021 Language EN Jaeger Spindles North America Corp 6611 Bay Circle Suite 165 Norcross GA 30071 USA 1 770 674 4480 office jaegerspindles com www alfredjaeger de en ...