Jäger 10405064, Manual

Page 1: ...Manual F100 H536 01 K0 5RW2 High Frequency Spindle Hydraulic taper change...

Page 2: ...velopment we reserve the right to make technical modifications and variations from the exact design described in the manual The text in this manual has been compiled with the utmost care However Al fr...

Page 3: ...alla tion 17 6 Technical Specifications 18 6 1 Dimensions 19 6 2 Technical data sheet KL8508 AC Motor 20 6 2 1 Performance Diagram 21 6 3 Wiring diagram 22 6 4 Motor protection KTY 84 130 25 6 5 Motor...

Page 4: ...nts Translation of the original manual 12 6 Maximum storage time 41 13 Dismantling 42 13 1 Disposal and environmental protection 42 14 Service and repairs 43 14 1 Service partners 43 14 2 Malfunctions...

Page 5: ...of the man ual carefully again 1 2 Explanation of symbols used To enable quick classification of information this manual uses visual aids in the form of symbols and text markings Notes are marked with...

Page 6: ...ck the high frequency spindle for completeness upon delivery 2 1 1 Service set q Felt cleaning taper 2 1 2 Optional accessories Available on request q Frequency converter q Chiller q Collet grease q F...

Page 7: ...ol and a frequency con verter 3 1 Permissible types of machining The HF spindle has been developed only for the following types of machining q Cutting q Drilling q Engraving q Grinding Contact Alfred...

Page 8: ...re not approved for use in areas at risk of explosion Use in such areas may result in explosions u Do not use the HF spindle in potentially explosive atmospheres DANGER Due to flying parts The HF spin...

Page 9: ...ay cause chips to fly out with great force u Never remove the protective devices of the machine or system u Always wear protective goggles during work Example of design Inserting the shank Note Ensure...

Page 10: ...nverter of detecting the shutdown signal from the shaft and forwarding this to the machine controller for evaluation 4 3 Internal coolant supply DANGER Due to explosion Flammable flow media or hydroca...

Page 11: ...y out installation cleaning and maintenance work only after shutting down the HF spindle and after the shaft has come to a standstill Install all safety and protective devices of the machine immediate...

Page 12: ...1a Electrical connection for motor phases 1b Electrical connection for Tool taper monitoring PTC KTY 2 Cooling water G 1 4 3 Sealing air G 1 8 4 Taper cleaning G 1 4 7 Hydraulic system for tool chang...

Page 13: ...through heat dissipation Heat is produced during operation of the HF spindle The temperature of the HF spindle should not exceed 45 C as this shortens the service life of the bearing u Check the temp...

Page 14: ...troyed Only use tools and tool holders that are suitable for internal coolant sup ply Make sure that the cooling lubricant used conforms to the current specifi cations in legislation and from the trad...

Page 15: ...ia of the following classes Class 5 according to ISO 4406 1999 code 17 15 12 or class 8 according to NAS 1638 5 7 3 Avoiding pressure peaks Pressure peaks mainly occur when an incompressible medium e...

Page 16: ...arate line by means of the relief hole The leakage quantity depends on the following factors q Cooling lubricant and its viscosity q Installation position of the internal coolant supply q Routing of t...

Page 17: ...e lines can always be connected to the relief holes in the 6 o clock position at the lowest point Remove the sealing plugs that protect the connections against damage and contamination during transpor...

Page 18: ...d 36 000 rpm Acceleration braking value Per second 10 000 rpm other values by consultation Characteristics Motor protection PTC 130 C KTY 84 130 Housing Stainless steel Housing diameter 100 mm Flange...

Page 19: ...m no 10405064 Revision 09 19 48 Clockwise and anticlockwise Coupler plug 5 pin ECTA 133 Cable length 0 5 m motor phases 12 pin ECTA 133 Cable length 0 5 m sensors Weight 16 kg Inner taper run out 1 Ax...

Page 20: ...000 25 000 30 000 36 000 rpm Speed 4 760 9 650 14 675 19 680 24 685 29 750 35 700 rpm Frequency 167 333 500 667 833 1 000 1 200 Hz Rated power 0 917 1 833 2 75 3 667 4 583 5 5 5 5 kW Torque 1 8 1 8 1...

Page 21: ...ted power 2 4 6 8 10 12 10 kW Torque 4 7 4 7 4 1 4 1 4 1 3 9 2 8 Nm Voltage 85 140 210 260 320 380 380 V Current 28 28 28 28 28 28 25 A Cos 0 82 0 72 0 76 0 71 0 69 0 75 0 75 Note on operation with st...

Page 22: ...ide phase U phase V phase W Spindel U V W gn ge 0 2mm sw 0 2mm bl 0 2mm br 0 2mm Stator 1 2 3 PE 4 sw 1 2 5 mm sw 2 2 5 mm sw 3 2 5 mm gn ge 2 5 mm 1 Perschewski 24 03 16 1 29031170 g f e d c b a 4 5...

Page 23: ...NP output output 0 14 mm 0 14 mm 0 14 mm 0 14 mm 0 14 mm 0 14 mm 0 14 mm 0 14 mm 0 14 mm 0 14 mm 0 14 mm 0 14 mm 0 14 mm KTY JCP Kabelabgang WK PTC KTY 12x0 14mm PTC Induktiver Sensor inductive sensor...

Page 24: ...belplan S12 12x0 14mm A B E F G C D H J K L M 23 07 2015 J A H K B G M L C F E D K H G M F D L PTC PTC J KTY 3x A B 3x C KTY E 0 14 mm 0 14 mm 0 14 mm 0 14 mm 0 14 mm 0 14 mm 0 14 mm 0 14 mm 0 14 mm 0...

Page 25: ...ance Temp error C F K min Type max K 0 32 0 75 474 498 522 6 07 10 50 0 77 514 538 563 5 98 20 68 0 75 555 581 607 5 89 25 77 0 74 577 603 629 5 84 30 86 0 73 599 626 652 5 79 40 104 0 71 645 672 700...

Page 26: ...st voltage Vis 3 kV Response time ta 2 5 s Operating temperature range V 0 Top 25 180 C Resistance values TNAT T R TNAT T VPTC 2 5 V R TNAT T VPTC 2 5 V R TNAT 15 K VPTC 7 5 V R TNAT 23 K VPTC 2 5 V 1...

Page 27: ...Technical Specifications Item no 10405064 Revision 09 27 48 6 7 Air borne noise emissions CAUTION Noise has an impact on health u Only operate the HF spindle if you are wearing hearing protection...

Page 28: ...at force u Never remove the protective devices of the machine or system u Always wear protective goggles during work Example of design Mounting surface Note the following points before installing the...

Page 29: ...es in the hose fittings Make sure that the connections are flexible and free of strain Seal all connections for compressed air axially in relation to the tightening direction Seal all connections for...

Page 30: ...mm 5 16 15 mm 19 32 10 Hydraulics 9 5 mm 3 8 17 4 mm 11 16 6 Cooling lubricant 6 4 mm 1 4 13 4 mm 17 32 8 Cooling lubricant 8 mm 5 16 15 mm 19 32 8 3 Cooling water 8 3 1 Quality of cooling water Dist...

Page 31: ...n Return temperature Max 40 C Use cooling hoses that are impermeable to UV light 8 4 Hydraulic tool change Use only hydraulic oil with the following properties DIN 51524 ISO 6743 HLP 46 8 5 Compressed...

Page 32: ...nd cooling when turn ing on the machine This protects the HF spindle even when it is stationary Lowest sealing air supply Dry machining Medium sealing air supply Machining with spray water Highest sea...

Page 33: ...the centrifugal forces q The clamping system is shifted q The balance of the HF spindle is affected q The bearing is damaged Turn the shaft of the spindle at least ten times by hand Before storing an...

Page 34: ...rding this to the machine controller for evaluation 9 4 Commissioning after storage Do not put the HF spindle into operation until its temperature has adjusted from the temperature of the storage loca...

Page 35: ...q The clamping system is damaged by the centrifugal forces q The clamping system is shifted q The balance of the HF spindle is affected q The bearing is damaged 10 1 Clockwise and counter clockwise Sa...

Page 36: ...unt clean at all times u Check the tool taper mount It must be free of damage and clean when switching to the HF spindle Make sure that the shaft of the HF spindle has come to an absolute stand still...

Page 37: ...aution No rotation without clamped tool Tool clamped signal HF spindle is ready for use No Connection on off Compressed air on off Fluid Always leave sealing air switched on Even in the case of a tool...

Page 38: ...HF spindle Clamped signal Cylinder back Clamping system clamped with tool Tool taper inserted in tool mount of HF spindle 1 Start HF spindle when signal 1 Ejected signal Cylinder is extended Clamping...

Page 39: ...of the HF spindle for commissioning processing is always the lowest specified speed Note Unsuitable tool Tools without an internal hole are not suitable for internal coolant supply u It is essential t...

Page 40: ...ensure that the HF spindle functions safely and accurately all contact sur faces of the HF spindle the mount for the HF spindle the tool mount and the tool holder must be clean Note Foreign matter red...

Page 41: ...s Store the HF spindle in horizontal position Store the HF spindle so that it is protected from moisture dust and other environmental influences Note the following storage conditions Temperature of st...

Page 42: ...s used in the HF spindle can be recycled alu minum stainless steel steel copper etc The HF spindle may not be disposed of with normal domestic waste Remove all non recyclable materials Dispose of the...

Page 43: ...al energy supply companies u Before commencing work switch off the power supply of the HF spindle Note Damage due to electrostatic discharge Do not touch the electrostatic sensitive components of the...

Page 44: ...Frequency converter has shut down q Check the error messages in the frequency converter man ual Tool change initiated q Switch off the hydraulics for the tool change HF spindle becomes hot Cause Troub...

Page 45: ...tamination q Remove all contamination between the tool taper and shaft of the HF spindle Observe all points in the Tool change 35 and Mainte nance 40 sections Lack of pressure q Check the connections...

Page 46: ...Observe all points in the Tool change 35 and Mainte nance 40 sections Frequency converter incorrectly set q Compare the values for the HF spindle with the set values on the frequency converter Machini...

Page 47: ...4 1 6 5 1 7 1 1 7 1 1 1 7 2 1 7 3 1 7 4 The incomplete machinery in its standard design complies furthermore with the following applicable regulations Applicable harmonized standards DIN EN ISO 12100...

Page 48: ...39 Ober M rlen GERMANY 49 0 6002 9123 0 sales alfredjaeger de www alfredjaeger de Serial number Type F100 H536 01 K0 5RW2 Item no 10405064 Revision 09 Date 15 11 2021 Language EN Jaeger Spindles North...