Jäger Z45-D160.02 S15AY, Manual

Page 1: ...Manual Z45 D160 02 S15AY High Frequency Spindle Pneumatic direct change ...

Page 2: ...lopment we reserve the right to make technical modifications and variations from the exact design described in the manual The text in this manual has been compiled with the utmost care However Nakanishi Jaeger GmbH cannot assume any legal responsibility or liability of any kind for incorrect information and any consequences thereof Translations and reproductions including of extracts are prohibite...

Page 3: ...eed sensor digital differential magneto resistor 22 6 7 ESD protection 22 6 8 Air borne noise emissions 23 7 Operating location 23 8 Installation 24 8 1 Installing the HF spindle 24 8 2 Diameter of media supply line 24 8 3 Compressed air 25 8 3 1 Air purity classes ISO 8573 1 25 8 3 2 Setting the sealing air 25 8 3 3 Setting values 26 9 Commissioning 27 9 1 Running in schedule 27 9 2 Daily start u...

Page 4: ...Contents Item no 10301166 Revision 03 4 40 ...

Page 5: ...tion of the man ual carefully again 1 2 Explanation of symbols used To enable quick classification of information this manual uses visual aids in the form of symbols and text markings Notes are marked with a signal word and a colored box DANGER Dangerous situation Results in serious injury or death u Measure to avert the danger WARNING Dangerous situation May result in serious injury or death u Me...

Page 6: ...e HF spindle Ü Any damage reduces the accuracy of the HF spindle Ü Any damage restricts the functionality of the HF spindle Ü Any damage shortens the service life of the HF spindle 2 1 Scope of supply of HF spindle The following parts are supplied with the HF spindle q High Frequency Spindle q Collet q Service set q Transport packaging Ü Check the high frequency spindle for completeness upon deliv...

Page 7: ...ges Ü If the spindle holder is to be produced in house it is essential to contact Nakanishi Jaeger GmbH before starting production to request the toler ances and production plan for the spindle holder 2 1 3 Documentation supplied The documents listed below are supplied with the HF spindle q Manual q The declaration of incorporation is part of the manual q Inspection protocol Ü Check that the docum...

Page 8: ...ng The HF spindle has been developed only for the following types of machining q Cutting q Drilling q Engraving q Grinding Ü Contact Nakanishi Jaeger GmbH if other types of machining are required 3 2 Permissible materials The HF spindle has been developed only for the following materials q Metals such as alloys cast metals etc q Sintered materials q Plastics q Wood q Graphite q Stone marble etc q ...

Page 9: ...are not approved for use in areas at risk of explosion Use in such areas may result in explosions u Do not use the HF spindle in potentially explosive atmospheres DANGER Due to flying parts The HF spindle operates at high speeds and may therefore be flung away by these u Operate the HF spindle only if it is installed in the machine or system in a fixed manner Note Adhere to the limit values u Obse...

Page 10: ...chips to fly out with great force u Never remove the protective devices of the machine or system u Always wear protective goggles during work Example of design Inserting the shank Note Ensure functionality u Never operate the HF spindle without a clamped tool shank If no tool shank is clamped q The clamping system is damaged by the centrifugal forces q The clamping system is shifted q The balance ...

Page 11: ...his to the machine controller for evaluation 4 3 Installation and maintenance Ü Carry out installation cleaning and maintenance work only after shutting down the HF spindle and after the shaft has come to a standstill Ü Install all safety and protective devices of the machine immediately after completing work 4 4 Modification and repair Modifications or alterations to the HF spindle are only permi...

Page 12: ...urrent voltage and frequency data of the HF spindle match the raw data for the frequency converter Ü Use a motor supply line that is as short as possible Ü Adjust the speed of the HF spindle using the FC Ü Refer to the frequency converter manual for further information The FC detects the following operating states of the HF spindle depending on the version q HF spindle rotating q HF spindle too ho...

Page 13: ...nishi Jaeger GmbH Ü Request the tolerances and production plan for the spindle holder Ü Produce the spindle holder from a thermally conductive material e g alu minum Ü Observe the dimensions of the clamping range in the Technical Specifica tions 14 section Make sure that the HF spindle is enclosed by the spin dle holder to the specified length Ü Add cooling fins or holes greater heat dissipation t...

Page 14: ...les pairs 1 Rated rotation speed 60 000 rpm Acceleration braking value Per second 10 000 rpm other values by consultation Characteristics Speed sensor Differential magneto resistor TTL Number of signals 6 Motor protection PTC 100 C Housing Stainless steel Housing diameter 45 mm Cooling Uncooled Heat dissipation Via the spindle holder Housing temperature 45 C Ambient temperature 10 C 45 C Sealing a...

Page 15: ...Technical Specifications Item no 10301166 Revision 03 15 40 Inner taper run out 1 µ 6 1 Dimensions Clamping range ...

Page 16: ...pation 116 W max S1 Measured values S1 100 Rated rotation speed 10 000 20 000 30 000 40 000 50 000 60 000 rpm Speed 7 953 18 323 28 513 38 399 48 346 58 232 rpm Frequency 167 333 500 667 833 1 000 Hz Rated power 0 07 0 16 0 25 0 32 0 405 0 46 kW Torque 0 084 0 084 0 084 0 08 0 08 0 075 Nm Voltage 18 35 50 63 78 90 V Current 5 5 5 5 5 5 A Measured values S6 60 Rated rotation speed 10 000 20 000 30 ...

Page 17: ...Hz Rated power 0 08 0 223 0 38 0 582 0 754 0 975 kW Torque 0 101 0 127 0 135 0 155 0 154 0 164 Nm Voltage 18 33 48 61 77 91 V Current 6 7 7 5 8 5 8 5 9 A Note on operation with static frequency converters For operation with a frequency converter the effective fundamental voltage must correspond to the specified motor voltage The measured currents may be greater than the specified values due to the...

Page 18: ...0 8 Ω Power dissipation 270 W max S1 Measured values S1 100 Rated rotation speed 10 000 20 000 30 000 40 000 50 000 60 000 rpm Speed 7 802 18 171 28 248 38 215 48 162 57 966 rpm Frequency 167 333 500 667 833 1 000 Hz Rated power 0 082 0 185 0 278 0 356 0 44 0 525 kW Torque 0 100 0 097 0 094 0 089 0 087 0 086 Nm Voltage 20 36 52 67 80 95 V Current 6 6 6 6 6 6 A Measured values S6 60 Rated rotation ...

Page 19: ...z Rated power 0 107 0 294 0 528 0 774 1 033 1 239 kW Torque 0 13 0 164 0 188 0 208 0 215 0 21 Nm Voltage 21 39 55 71 88 106 V Current 7 8 5 10 11 11 11 A Note on operation with static frequency converters For operation with a frequency converter the effective fundamental voltage must correspond to the specified motor voltage The measured currents may be greater than the specified values due to the...

Page 20: ...4mm blau 0 25mm blue 0 25mm blau 0 25mm blue 0 25mm blau 0 25mm blue 0 25mm weiß 0 20mm white 0 20mm weiß 0 22mm white 0 22mm weiß 0 25mm white 0 25mm braun 0 22mm brown 0 22mm grün 0 20mm green 0 20mm lila 0 22mm purple 0 22mm schwarz 0 5mm black 0 5mm blau 0 5mm blue 0 5mm braun 0 5mm brown 0 5mm rot 0 25mm red 0 25mm rot 0 20mm red 0 20mm 1 4 2 pole grün 0 20 mm green 0 20 mm grün 0 20 mm green...

Page 21: ...ing to the positive temperature coefficient thermistor temperature TPTC small signal resistance Technical Specifications Type M135 Max operating voltage TA 0 40 C V max 30 V Max measuring voltage TA 25 K TNAT 15 K V Meas max 7 5 V Nominal resistance VPTC 2 5 V RN 250 Ω Insulation test voltage Vis 3 kV Response time ta 2 5 s Operating temperature range V 0 Top 25 180 C Resistance values TNAT ΔT R T...

Page 22: ...nd Supply voltage U Rx Signal 8 V 220 Ω 1000 mV 8 V 450 Ω 2000 mV 12 V 220 Ω 1000 mV 12 V 680 Ω 3000 mV 15 V 220 Ω 1000 mV 15 V 680 Ω 3000 mV 24 V 220 Ω 1000 mV 24 V 680 Ω 3000 mV Unnecessary if a resistor is integrated in the evaluation unit frequency converter etc Values may differ by 20 depending on the measuring method 6 7 ESD protection ESD protection is provided by creating an electrically c...

Page 23: ...sk of injury due to flying parts The HF spindle operates at high speeds which may cause chips to fly out with great force u Never remove the protective devices of the machine or system u Always wear protective goggles during work Example of design Mounting surface Note the following points before installing the HF spindle Ü Make sure that the correct spindle holder for the HF spindle is fitted in ...

Page 24: ...le and free of strain Ü Seal all connections for compressed air axially in relation to the tightening direction Ü If the HF spindle is equipped with sealing air Ä Make sure that no air flow can occur in the bearing area Ä Always use sealed cable boxes when connecting electrical lines Ü Mount the HF spindle on the machine Ü Connect the hoses to the connection of the respective media Ü Remove the pr...

Page 25: ... air quality see Air purity classes ISO 8573 1 25 section The adjustment value for the sealing air depends on the hose diameter and length Ü Hose diameter DN 4 Ü The setting value can be found in the following diagram Ü To ensure effective control turn on the sealing air and cooling when turn ing on the machine This protects the HF spindle even when it is stationary Lowest sealing air supply Dry m...

Page 26: ...ation Item no 10301166 Revision 03 26 40 8 3 3 Setting values For guidelines on air quality see Air purity classes ISO 8573 1 25 section Ü Keep to the following values Pneumatic system for tool change 6 0 bar ...

Page 27: ...ping system is damaged by the centrifugal forces q The clamping system is shifted q The balance of the HF spindle is affected q The bearing is damaged Example of design Clockwise Ü Turn the shaft of the spindle at least ten times by hand 9 1 Running in schedule Duration of load minutes Max load Ü Put the HF spindle into operation with a clamped tool without machining for approx 10 minutes Ü The sp...

Page 28: ...ing this to the machine controller for evaluation 9 4 Commissioning after storage Ü Do not put the HF spindle into operation until its temperature has adjusted from the temperature of the storage location to the temperature of the us age location Ä The temperature difference between the HF spindle and the usage lo cation should not exceed 10 C Ü Carry out all steps in the Maintenance 33 section Ü ...

Page 29: ... use tools with the correct direction of rotation for the HF spindle Ü Only use tool mounts with the correct HF spindle direction of rotation Ü Set the direction of rotation of the HF spindle on the FC in accordance with the arrow display on the HF spindle 10 2 Pneumatic direct change Tip Ensure concentric run out quality u Keep collet clamping nut contact surface shaft tool taper and tool mount c...

Page 30: ...s during cleaning Ü Clean the inner taper of the shaft with the felt cone from the service set Ü Clean the collet with the brush Ü Apply a light greasy film to the taper of the collet To do this only use the collet grease from the service set Ü Insert a suitable tool shank into the collet Ü Screw the collet as far as possible into the shaft using the screw in tool Ä Tightening torque MA max 1 5 Nm...

Page 31: ...t of the shaft Ü The collet opens Ü Only the tool is deposited in the changing station Tip Fast tool change u Use a tool with a stop ring This means that there is no need to re adjust the immersion depth after each tool change 10 3 2 Installing the changing station Proceed as follows to install the changing station Ü Drill a hole with a suitable diameter Ø D1 H7 for the tool mount Ü Add an M5 thre...

Page 32: ...ound Ü Only use tools with a tool shank diameter that corresponds to the inner di ameter of the collet For example do not use shanks with a diameter of 3 mm in collets for 1 8 3 175 mm Ä Also see the Technical Specifications 14 section Ü Only use tool shanks with a diameter tolerance of h6 Ü Do not use tool shanks with a clamping surface e g Weldon Ü Only use a balanced tool Ä DIN ISO 1940 balance...

Page 33: ...to the openings of the HF spindle 12 2 Daily cleaning To ensure that the HF spindle functions safely and accurately all contact sur faces of the HF spindle the mount for the HF spindle the tool mount and the tool holder must be clean Note Foreign matter reduces the service life u Do not use compressed air to clean the HF spindle u Do not use ultrasonic cleaning on the HF spindle u Do not use steam...

Page 34: ...ted from moisture dust and other environmental influences Ü Note the following storage conditions Temperature of storage location 10 C 45 C Relative humidity 50 12 4 Monthly maintenance Ü Turn the shaft of the HF spindle at least ten times by hand every four weeks 12 5 Long periods of storage Ü Turn the shaft of the HF spindle at least ten times by hand every three months Ü Then put the HF spindle...

Page 35: ...dies If the HF spindle cannot be dismantled send the HF spindle to Nakanishi Jaeger GmbH Nakanishi Jaeger GmbH shall not assume the costs incurred for shipment and the fees for the recycling facilities 14 Service and repairs DANGER Electric shock Electric shock can lead to severe burns and life threatening injuries Take measures to prevent hazards caused by electrical energy for details re fer e g...

Page 36: ...requency converter has shut down q Check the error messages in the frequency converter man ual Tool change initiated q Turn off the pneumatic system for the tool change HF spindle becomes hot Cause Troubleshooting Insufficient cooling q Check the power of the chiller q Check the water level of the chiller q Check the connections and the cooling hoses q Check the cooling circuit q Check the chiller...

Page 37: ...screws of the spindle holder manually q Do not use technical aids to clamp the HF spindle Bearings damaged q Contact Nakanishi Jaeger GmbH service No automatic tool change Cause Troubleshooting Contamination q Remove all contamination between the tool taper and shaft of the HF spindle Observe all points in the Tool change 29 and Mainte nance 33 sections Lack of pressure q Check the connections for...

Page 38: ...rve all points in the Tool change 29 and Mainte nance 33 sections Frequency converter incorrectly set q Compare the values for the HF spindle with the set values on the frequency converter Machining too heavy q Reduce the machining load intensity Mounting screws are loose q Tighten the screws securely HF spindle damaged q Contact Nakanishi Jaeger GmbH service If the error is not rectified after ch...

Page 39: ... 5 1 5 6 1 5 8 1 5 9 1 6 4 1 6 5 1 7 1 1 7 1 1 1 7 2 1 7 3 1 7 4 The incomplete machinery in its standard design complies furthermore with the following applicable regulations Applicable harmonized standards DIN EN ISO 12100 Safety of machines The machinery is incomplete and must not be put into service until the ma chinery into which it is to be incorporated has been declared in conformity with t...

Page 40: ...rlen GERMANY 49 0 6002 9123 0 sales anakanishi jaeger com www nakanishi jaeger com Serial number Type Z45 D160 02 S15AY Item no 10301166 Revision 03 Date 01 09 2023 Language EN Jaeger Spindles North America Corp 6611 Bay Circle Suite 165 Norcross GA 30071 USA 1 770 674 4480 office jaegerspindles com www nakanishi jaeger com en ...